Tailor-welding tool of door for civil air defense engineering
By designing the welded assembly for doors for civil defense engineering, using precise clamping components and movable clamping components to achieve precise clamping and fixing of the frame, the problems of large proportion of manual operation, low production efficiency and unstable welding quality during the existing welding process are solved, and the welding quality and production efficiency are improved.
Patent Information
- Application Number
- CN202422141757.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-02
AI Technical Summary
During the welding process of existing doors for civil defense engineering, manual operations account for a large proportion, resulting in low production efficiency, unstable welding quality, and easy to cause workpiece deformation, affecting product qualification rate.
A welded tool for doors for civil defense engineering is designed, including two sets of precise clamping components and two sets of movable clamping components. The precise clamping and fixing of the frame is achieved through the motor-driven drive sleeve and guide rod to ensure welding quality.
This welded tool can quickly achieve frame fixation, improve welding quality, reduce manual operation, improve production efficiency, reduce the risk of workpiece deformation, and improve product pass rate.
Smart Images

Figure CN222971285U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a welding tool for doors used in civil air defense projects. Background Art
[0002] Civil defense, also known as civil defense, is an activity that takes measures to prevent air raids, resist disasters and provide relief, implements rescue operations, and prevents and mitigates disaster hazards. Civil defense door frames belong to civil defense protection equipment. Civil defense door frames include civil defense door frame bodies and civil defense door frames. At present, civil defense door frames are mostly welded from angle steels. During welding, most of them are manually positioned, clamped, and welded. Due to the large volume and weight of the angle steels that make up the civil defense door frames, the workload of the entire positioning, clamping, and welding is huge. The proportion of manual operation is too large, which can easily cause fatigue to the operators, resulting in low production efficiency. In addition, the quality of the welds produced by manual welding is unstable, and it is not easy to control the welding deformation of the workpiece, which affects the product qualification rate and increases the difficulty of subsequent workpiece correction. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a welding tool for doors used in civil air defense projects, which can quickly fix the frame and ensure the welding quality.
[0004] In order to solve the above technical problems, the technical solution of the utility model is:
[0005] A welding tool for doors used in civil air defense projects, comprising two sets of precise clamping components, two sets of movable clamping components and a plurality of slide seats;
[0006] The precise clamping assembly is used to clamp the first frame, and comprises an adjustment bracket, a first guide rod, two drive sleeves and a dual-output motor; the adjustment bracket is transmission-connected with a drive element; the dual-output motor is fixedly mounted on the adjustment bracket, and the two drive sleeves are slidably mounted on the adjustment bracket and will not rotate relative to the adjustment bracket; the output shaft of the dual-output motor is connected with a screw rod, and the screw rod is threadedly connected with the drive sleeve; the two drive sleeves are coaxial, and an end limit seat is fixed on one end of the drive sleeve away from the dual-output motor; the first guide rod is fixedly mounted on the adjustment bracket, the first guide rod is parallel to the drive sleeve and the first guide rod is located on the upper side of the drive sleeve;
[0007] The movable clamping assembly is used to clamp the second frame, and includes a second guide rod and a third guide rod, the second guide rod and the third guide rod are both fixed on the frame, and the second guide rod and the third guide rod are arranged up and down and parallel to each other;
[0008] The sliding seat is slidably mounted on the driving sleeve and the first guide rod or slidably mounted on the second guide rod and the third guide rod; the sliding seat is provided with a first support plate and a locking mechanism for supporting and locking the first frame or the second frame.
[0009] As a preferred technical solution, the sliding seat includes a third connecting portion and a fourth connecting portion connected as a whole; the first support plate is connected to the third connecting portion or the fourth connecting portion; the third connecting portion is provided with a second guide hole, and the fourth connecting portion is provided with a third guide hole.
[0010] As a preferred technical solution, a cushion block is provided on the first support plate, and the cushion block is arranged adjacent to the fourth connecting portion.
[0011] As a preferred technical solution, the fourth connecting portion is perpendicular to the first support plate, the fourth connecting portion is arranged vertically, and the first support plate extends horizontally; the fourth connecting portion is provided with a vertically extending guide groove, and the guide groove extends to the first support plate; the cushion block is slidably arranged in the guide groove.
[0012] As a preferred technical solution, the locking mechanism is mounted on the fourth connecting portion through a connecting bracket.
[0013] As a preferred technical solution, two clamping grooves are provided on the fourth connecting portion, and the third guide hole horizontally extends through two side walls of the clamping groove; the connecting bracket is provided with a lower connecting plate extending into the clamping groove, and the lower connecting plate is provided with a lower connecting hole; one end of the lower connecting plate facing the first support plate is connected with an intermediate plate, and one end of the intermediate plate far from the lower connecting plate is fixed with a horizontally extending upper connecting plate, and the locking mechanism is fixedly mounted on the upper connecting plate.
[0014] As a preferred technical solution, the end limiting seat includes a first connecting portion, a second connecting portion and a first limiting plate, the first connecting portion is provided with a first mounting hole, the second connecting portion is provided with a first guide hole, and the first limiting plate is used for clamping the end of the first frame.
[0015] Due to the adoption of the above technical solutions, the welding fixture for the door of the civil air defense project has the following advantages:
[0016] Two groups of precise clamping components respectively clamp and fix two first frames, and two groups of movable clamping components respectively clamp and fix two second frames, realizing mechanical clamping, which is beneficial to improving the welding quality;
[0017] The sliding seats in the precise clamping components and the movable clamping components can adjust positions, and the clamping and fixing positions can be adjusted according to the lengths of the first frame and the second frame; the clamping stability is good;
[0018] The distance between two groups of precise clamping components is adjustable, so this welding fixture for prefabricated welded doors can be adapted to the welding of doors for civil air defense projects of different models. Brief Description of the Drawings
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 is a schematic structural diagram of a welding fixture for prefabricated welded doors for civil air defense projects;
[0021] Figure 2 is a schematic structural diagram of a precise clamping component in the welding fixture for prefabricated welded doors for civil air defense projects;
[0022] Figure 3 is a schematic structural diagram of a movable clamping component in the welding fixture for prefabricated welded doors for civil air defense projects;
[0023] Figure 4 is a schematic structural diagram of a sliding seat in the welding fixture for prefabricated welded doors for civil air defense projects;
[0024] Figure 5 is a schematic structural diagram of an end limiting seat in the welding fixture for prefabricated welded doors for civil air defense projects;
[0025] Figure 6 is a schematic structural diagram of a connecting bracket in the welding fixture for prefabricated welded doors for civil air defense projects.
[0026] In the figure:
[0027] 1 - precise clamping component; 2 - movable clamping component; 3 - second frame; 4 - first frame; 5 - adjustment bracket; 6 - dual-output motor; 7 - drive sleeve; 8 - sliding seat; 9 - end limiting seat; 10 - first guide rod; 11 - locking mechanism; 12 - connecting bracket; 13 - drive element; 14 - second guide rod; 15 - third guide rod; 16 - frame; 17 - third guide hole; 18 - third connecting part; 19 - second guide hole; 20 - fourth connecting part; 21 - guide groove; 22 - card slot; 23 - cushion block; 24 - first support plate; 25 - second connecting part; 26 - first connecting part; 27 - first mounting hole; 28 - first limiting plate; 29 - first guide hole; 30 - intermediate plate; 31 - upper connecting plate; 32 - upper connecting hole; 33 - lower connecting plate; 34 - lower connecting hole. Detailed Embodiments
[0028] As Figure 1As shown in the figure, a welding fixture for doors used in civil air defense projects includes two groups of precise clamping components 1, two groups of movable clamping components 2, and several sliding seats 8; each door used in civil air defense projects has two first frames 4 and two second frames 3. The two first frames 4 are parallel and spaced apart, and the two second frames 3 are respectively located at the ends of the two first frames 4 and are connected to the ends of the first frames 4. The precise clamping components 1 and the movable clamping components 2 are respectively used to clamp the first frames 4 and the second frames 3.
[0029] As Figure 2 shown in the figure, the precise clamping component 1 includes an adjustment bracket 5, and the adjustment bracket 5 is drivingly connected to a driving element 13; the driving element 13 is fixed on the machine frame 16. The driving element 13 can adopt a cylinder, a hydraulic cylinder, a servo screw mechanism, etc. The two groups of precise clamping components 1 are arranged in parallel. Driven by the driving element 13, the adjustment brackets 5 of the two groups of precise clamping components 1 can approach or move away from each other, so as to meet the welding requirements for different lengths of the second frames 3.
[0030] The adjustment bracket 5 is provided with a first guide rod 10, two driving sleeves 7, and a double-output motor 6. The double-output motor 6 is fixedly installed on the adjustment bracket 5, and the two driving sleeves 7 are slidably installed on the adjustment bracket 5 and will not rotate relative to the adjustment bracket 5. A threaded hole is provided at one end of the driving sleeve 7 facing the double-output motor 6. The output shaft of the double-output motor 6 is connected to a lead screw (not shown in the figure) through a coupling, and the lead screw is threadedly connected to the threaded hole of the driving sleeve 7. The two driving sleeves 7 are coaxial. When the output shaft of the double-output motor 6 rotates, the driving sleeves 7 can move relative to the adjustment bracket 5, and the two driving sleeves 7 approach or move away from each other. An end limit seat 9 is fixed at the end of the driving sleeve 7 away from the double-output motor 6. When the two driving sleeves 7 approach or move away from each other, the distance between the two end limit seats 9 can be adjusted, so that the positions of the two end limit seats 9 can be automatically adjusted according to the lengths of different first frames 4.
[0031] The first guide rod 10 is fixedly installed on the adjustment bracket 5. The first guide rod 10 is parallel to the driving sleeve 7 and the first guide rod 10 is located above the driving sleeve 7; the first guide rod 10 extends into the first guide hole 29, and the two are slidably sleeved.
[0032] As Figure 5 shown in the figure, the end limit seat 9 includes a first connecting portion 26, a second connecting portion 25, and a first limiting plate 28. A first mounting hole 27 is provided on the first connecting portion 26, and the first mounting hole 27 is fixedly connected to the driving sleeve 7; a first guide hole 29 is provided on the second connecting portion 25, and the first guide hole 29 is slidably connected to the first guide rod 10. The first limiting plate 28 is fixedly connected to the second connecting portion 25 and can be stuck on the end of the first frame 4.
[0033] As Figure 3As shown, the movable clamping assembly 2 includes a second guide rod 14 and a third guide rod 15. Both the second guide rod 14 and the third guide rod 15 are fixed on the frame 16. The second guide rod 14 and the third guide rod 15 are arranged vertically and are parallel to each other.
[0034] Both the precise clamping assembly 1 and the movable clamping assembly 2 have a sliding seat 8, that is, the sliding seat 8 is slidably arranged on the driving sleeve 7 and the first guide rod 10, or the sliding seat 8 is slidably arranged on the second guide rod 14 and the third guide rod 15. As Figure 4 shown, the sliding seat 8 includes a third connecting portion 18, a fourth connecting portion 20 and a first support plate 24 which are connected integrally. The third connecting portion 18 is provided with a second guide hole 19, and the second guide hole 19 is slidably connected with the driving sleeve 7 or the second guide rod 14; the fourth connecting portion 20 is provided with a third guide hole 17, and the third guide hole is slidably connected with the first guide rod 10 or the third guide rod 15. The sliding seat 8 is distributed in the length direction of the first guide rod 10 or the third guide rod 15, and its supporting position is adjusted as required. The first support plate 24 extends horizontally and is used to support the first frame 4 or the second frame 3.
[0035] Furthermore, a cushion block 23 is provided on the first support plate 24, and the cushion block 23 is arranged adjacent to the fourth connecting portion 20; it cooperates with the first support plate 24 to realize the positioning of the first frame 4 or the second frame 3. Preferably, the fourth connecting portion 20 and the first support plate 24 are perpendicular, the fourth connecting portion 20 is arranged vertically, and a vertically extending guide groove 21 is provided thereon, and the guide groove 21 extends to the first support plate 24; the cushion block 23 is slidably arranged in the guide groove 21.
[0036] A locking mechanism 11 is provided on the fourth connecting portion 20 and is used to cooperate with the first support plate 24 to clamp and fix the first frame 4. The locking mechanism 11 can adopt an existing crimping pliers on the market, or a hydraulic rod, etc., and an element that can cooperate with the first support plate 24 to clamp the first frame 4.
[0037] The locking mechanism 11 is installed on the fourth connecting portion 20 through a connecting bracket 12. Specifically, as Figure 6 shown, two clamping grooves 22 are provided on the fourth connecting portion 20, and the third guide hole 17 extends horizontally through the two side walls of the clamping groove 22. The connecting bracket 12 is provided with a lower connecting plate 33 extending into the clamping groove 22, and the lower connecting plate 33 is provided with a lower connecting hole 34; the first guide rod 10 or the third guide rod 15 is slidably arranged in the lower connecting hole 34 to realize the connection between the connecting bracket 12 and the fourth connecting portion 20. One end of the lower connecting plate 33 facing the first support plate 24 is connected with an intermediate plate 30, and a horizontally extending upper connecting plate 31 is fixed at one end of the intermediate plate 30 away from the lower connecting plate 33. An upper connecting hole 32 is provided on the upper connecting plate 31, and the locking mechanism 11 is fixedly installed in the upper connecting hole 32.
[0038] When in use,
[0039] First, place the second frame 3 on the first support plate 24 of the movable clamping assembly 2. Position the first frame 4 by using the upper side surface of the first support plate 24 and the spacer block 23, and then the locking mechanism 11 clamps the second frame 3.
[0040] Install the first frame 4 on the precise clamping assembly 1. The two end limit seats 9 are stuck at both ends of the first frame 4 locally. The first frame 4 is placed on the first support plate 24. Position the first frame 4 by using the upper side surface of the first support plate 24 and the spacer block 23, and then the locking mechanism 11 clamps the first frame 4.
[0041] Control the adjustment bracket 5 to make the first frame 4 approach the second frame 3. Since the sliding seat 8 can slide, the two can automatically coordinate to the best welding position during the process of the first frame 4 approaching the second frame 3.
[0042] After adjusting to the welding state, complete the welding operations of the two second frames 3 and the two first frames 4.
[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and all these changes and improvements fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding tool for doors used in civil air defense projects, characterized in that: It comprises two groups of precise clamping components (1), two groups of movable clamping components (2) and a plurality of slide seats (8); The precision clamping assembly (1) is used for clamping the first frame (4), and comprises an adjustment bracket (5), a first guide rod (10), two drive sleeves (7) and a dual-output motor (6); the adjustment bracket (5) is transmission-connected with a drive element (13); the dual-output motor (6) is fixedly mounted on the adjustment bracket (5), and the two drive sleeves (7) are slidably mounted on the adjustment bracket (5) and will not rotate relative to the adjustment bracket (5); the output shaft of the dual-output motor (6) is connected with a screw rod, and the screw rod is threadedly connected to the drive sleeve (7); the two drive sleeves (7) are coaxial, and an end stop seat (9) is fixed on one end of the drive sleeve (7) away from the dual-output motor (6); the first guide rod (10) is fixedly mounted on the adjustment bracket (5), the first guide rod (10) is parallel to the drive sleeve (7), and the first guide rod (10) is located on the upper side of the drive sleeve (7); The movable clamping assembly (2) is used to clamp the second frame (3), and comprises a second guide rod (14) and a third guide rod (15), wherein the second guide rod (14) and the third guide rod (15) are both fixed on the frame (16), and the second guide rod (14) and the third guide rod (15) are arranged vertically and parallel to each other; The slide seat (8) is slidably mounted on the drive sleeve (7) and the first guide rod (10) or slidably mounted on the second guide rod (14) and the third guide rod (15); the slide seat (8) is provided with a first support plate (24) and a locking mechanism (11) for supporting and locking the first frame (4) or the second frame (3).
2. The welding tool for doors for civil air defense projects according to claim 1 is characterized in that: The slide seat (8) comprises a third connecting portion (18) and a fourth connecting portion (20) which are connected as one body; the first supporting plate (24) is connected to the third connecting portion (18) or the fourth connecting portion (20); the third connecting portion (18) is provided with a second guide hole (19), and the fourth connecting portion (20) is provided with a third guide hole (17).
3. The welding tool for doors for civil air defense projects according to claim 2 is characterized in that: A cushion block (23) is provided on the first support plate (24), and the cushion block (23) is arranged adjacent to the fourth connecting portion (20).
4. The welding tool for doors for civil air defense projects according to claim 3 is characterized in that: The fourth connecting portion (20) is perpendicular to the first supporting plate (24); the fourth connecting portion (20) is vertically arranged, and the first supporting plate (24) extends horizontally; the fourth connecting portion (20) is provided with a vertically extending guide groove (21), and the guide groove (21) extends to the first supporting plate (24); the cushion block (23) is slidably arranged in the guide groove (21).
5. The welding tool for doors for civil air defense projects according to claim 2 is characterized in that: The locking mechanism (11) is mounted on the fourth connecting portion (20) via a connecting bracket (12).
6. The welding tool for doors for civil air defense projects according to claim 5, characterized in that: The fourth connecting portion (20) is provided with two card slots (22), and the third guide hole (17) extends horizontally through the two side walls of the card slot (22); the connecting bracket (12) is provided with a lower connecting plate (33) extending into the card slot (22), and the lower connecting plate (33) is provided with a lower connecting hole (34); the lower connecting plate (33) is connected to an intermediate plate (30) at one end facing the first supporting plate (24), and a horizontally extending upper connecting plate (31) is fixed to one end of the intermediate plate (30) away from the lower connecting plate (33), and the locking mechanism (11) is fixedly mounted on the upper connecting plate (31).
7. The welding tool for doors for civil air defense projects according to claim 1 is characterized by: The end limit seat (9) comprises a first connecting portion (26), a second connecting portion (25) and a first limit plate (28); the first connecting portion (26) is provided with a first mounting hole (27); the second connecting portion (25) is provided with a first guide hole (29); and the first limit plate (28) is used to clamp at the end of the first frame (4).