Clamping mechanism and flange plate punching device
By designing an adjustable flange clamping assembly and a simplified punch fixing assembly, the problems of punching errors and increased production costs caused by the diversity of flange sizes in the prior art are solved, and the convenience of flexible clamping of flanges of different sizes and punching replacement is achieved.
Patent Information
- Application Number
- CN202421292330.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing clamping mechanism and flange drilling devices have a wide variety of flanges and varying sizes, which leads to clamping according to flanges of different sizes, and the drilling sizes are inconsistent, resulting in hole drilling errors and increased production costs. At the same time, the replacement process of hole drilling device is cumbersome and lacks practicality.
A clamping mechanism including a flange clamping assembly and a clamping control assembly is designed. The worm and worm gear are driven by a motor, and the transmission thread rod controls the control block for multi-directional rotation to achieve tight clamping of flanges of different sizes. At the same time, a flange punch fixing assembly is designed to simplify the hole punch replacement process through a detachable structure and elastic structure.
Flexible clamping of flanges of different sizes is achieved, which avoids drilling errors, reduces production costs, and simplifies the hole punch replacement process and improves the practicality of the device.
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Figure CN222971543U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching equipment, in particular to a clamping mechanism and a flange punching device. Background Technique
[0002] The flange is simply called a flange, which is just a general term. Usually, it refers to a disk-shaped metal body with several fixing holes on its periphery for connecting other things. It is widely used in machinery. The flange is also called a flange plate or a flange. It is a part that connects pipes to each other and is connected to the pipe end. There are holes on the flange, and bolts are used to tightly connect the two flanges. A gasket is used for sealing between the flanges. The flange is a disk-shaped part and is the most common in pipeline engineering. Flanges are always used in pairs.
[0003] In Chinese Patent CN112775462A, this application relates to the technical field of punching equipment and relates to a punching equipment for a flange, including a base, a clamping mechanism installed on the base, and a punching mechanism located above the clamping mechanism. The clamping mechanism includes a plurality of splicable overhead blocks, a clamping block detachably connected to the upper side of the overhead block and used to press the flange against the overhead block, and a positioning component for positioning the flange. Both the overhead block and the clamping block are annularly arranged, and the overhead block is provided with a first slot for placing the flange in the vertical direction. The overhead block is connected to the clamping block through a connecting piece; through the positioning of the flange by the positioning component, the second punching position of the flange is located directly below the punching mechanism, thereby ensuring the distance accuracy between the two holes, and thus improving the yield rate of the flange.
[0004] Existing clamping mechanisms and flange punching devices have the problems that due to the variety of flange types and different sizes, the device needs to clamp according to different sizes of flanges and stick tightly to the outer wall of the flange to prevent the flange from shifting during punching, resulting in punching errors, making the flange unusable, and increasing production costs. At the same time, due to the different sizes of holes required for punching according to the needs of the flange, and the punching tool needs to be replaced frequently when used, the replacement process of the existing device is relatively cumbersome, resulting in a lack of practicality of the device during use.
[0005] Therefore, a clamping mechanism and a flange punching device are proposed for the above problems. Summary of the Utility Model
[0006] In order to make up for the deficiencies of the prior art, the utility model solves the problems that due to the variety of flange plates with different sizes, the device needs to clamp according to flange plates of different sizes and closely adhere to the outer wall of the flange plate to prevent the flange plate from shifting during drilling, resulting in drilling errors, rendering the flange plate unusable, increasing production costs, and at the same time, due to the different sizes of holes to be drilled according to the requirements of the flange plate and the need to replace the drill frequently during use, the process of replacement of the existing device is rather cumbersome, resulting in the lack of practicality of the device during use.
[0007] The technical solution adopted by the utility model to solve its technical problems is as follows: A clamping mechanism of the utility model includes a base of a drilling device, on the top of which a flange plate clamping component is installed, and a clamping control component is connected to the side of the flange plate clamping component; the flange plate clamping component includes a motor, a worm is rotatably connected to the top of the motor, a worm gear is meshed with the side of the worm, and a transmission threaded rod is fixedly connected to the inside of the worm gear. A first control block is threadedly connected to one side of the transmission threaded rod, and a second control block is threadedly connected to the other side of the transmission threaded rod. The clamping control component includes a connecting block, a control block is fixedly connected to the side of the connecting block, a rotating ball is rotatably connected to the inside of the control block, and a rotating block is fixedly connected to the side of the rotating ball.
[0008] Preferably, both the first control block and the second control block form a sliding structure with the base of the drilling device through the transmission threaded rod and the worm gear, and the worm gear is meshed with the worm. The rotating block forms a rotating structure with the control block through the rotating ball, and the rotating balls are equidistantly arranged inside the control block.
[0009] Preferably, it further includes a fixing component for a flange plate drill, and the fixing component for a flange plate drill includes a drill body, a connecting seat is fixedly connected to the top of the drill body, a sliding groove is formed on the outer wall of the connecting seat, and a fixing seat is connected to the top of the connecting seat. A clamping block is integrally formed on the inner wall of the fixing seat, an elastic piece is arranged on the top of the clamping block, and a spring is installed on the top of the elastic piece. A support frame is fixedly connected to the top of the fixing seat, and an electric telescopic rod is connected to the side of the support frame.
[0010] Preferably, the connecting seat forms a detachable structure with the fixing seat through the sliding groove and the clamping block, and the elastic piece forms an elastic structure with the clamping block through the spring.
[0011] The advantages of the utility model are as follows:
[0012] 1. The utility model is provided with a flange clamping component and a clamping control component. The motor drives the worm to rotate, and at the same time, the worm drives the worm wheel to rotate. The worm wheel drives the internal transmission screw rod to rotate accordingly, controlling the first control block and the second control block to approach each other relatively, thereby controlling the two manipulation blocks to clamp the flange. In this way, flanges of different sizes can be clamped and fixed. At the same time, a rotating ball and a rotating block are arranged on the side of the manipulation block. The rotating block can rotate on the side of the manipulation block through the rotating ball, enabling the rotating block to rotate in multiple directions and adjust the angle according to the outer wall of the flange to closely fit the outer wall of the flange, increasing the practicability of the device.
[0013] 2. The utility model is provided with a fixing component for the flange punch. The punch body can be connected to the clamping block on the side of the fixed seat through the sliding groove on the side of the connecting seat, so as to install the punch body. Different-sized punch bodies can be replaced according to actual punching needs, or when the punch body needs to be replaced, it can be replaced in this way. The installation is convenient and the operation is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the overall side view of the present utility model;
[0016] Figure 2 It is a three-dimensional structural schematic diagram of the flange clamping component of the present utility model;
[0017] Figure 3 It is a three-dimensional structural schematic diagram of the clamping control component of the present utility model;
[0018] Figure 4 It is a three-dimensional exploded structural schematic diagram of the fixing component for the flange punch of the present utility model.
[0019] In the figure: 1. Base of the punching device; 2. Flange clamping assembly; 201. Motor; 202. Worm; 203. Worm gear; 204. Driving threaded rod; 205. First control block; 206. Second control block; 3. Clamping control assembly; 301. Connecting block; 302. Manipulating block; 303. Rotating ball; 304. Rotating block; 4. Fixed assembly for the flange punch; 401. Punch body; 402. Connecting seat; 403. Sliding groove; 404. Fixed seat; 405. Block; 406. Elastic sheet; 407. Spring; 408. Support frame; 409. Electric telescopic rod. Detailed implementation mode
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Embodiment 1
[0022] Please refer to Figures 1 to 3 As shown, a clamping mechanism includes a base 1 of the punching device. A flange clamping assembly 2 is installed on the top of the base 1 of the punching device, and a clamping control assembly 3 is connected to the side of the flange clamping assembly 2. The flange clamping assembly 2 includes a motor 201. A worm 202 is rotatably connected to the top of the motor 201. A worm gear 203 is meshed with the side of the worm 202. A driving threaded rod 204 is fixedly connected to the inside of the worm gear 203. A first control block 205 is threadedly connected to one side of the driving threaded rod 204, and a second control block 206 is threadedly connected to the other side of the driving threaded rod 204. The clamping control assembly 3 includes a connecting block 301. A manipulating block 302 is fixedly connected to the side of the connecting block 301. A rotating ball 303 is rotatably connected to the inside of the manipulating block 302. A rotating block 304 is fixedly connected to the side of the rotating ball 303. Both the first control block 205 and the second control block 206 form a sliding structure with the base 1 of the punching device through the driving threaded rod 204 and the worm gear 203. The worm gear 203 is meshed with the worm 202. The rotating block 304 forms a rotating structure with the manipulating block 302 through the rotating ball 303, and the rotating balls 303 are equidistantly arranged inside the manipulating block 302.
[0023] Please refer to Figure 1 And Figure 4As shown in the figure, a flange drilling device further includes a flange drill fixing component 4. The flange drill fixing component 4 includes a drill body 401. A connecting seat 402 is fixedly connected to the top of the drill body 401. A sliding groove 403 is formed on the outer wall of the connecting seat 402. The top of the connecting seat 402 is connected to a fixing seat 404. A clamping block 405 is integrally provided on the inner wall of the fixing seat 404. An elastic piece 406 is provided on the top of the clamping block 405. A spring 407 is installed on the top of the elastic piece 406. A support frame 408 is fixedly connected to the top of the fixing seat 404. An electric telescopic rod 409 is connected to the side of the support frame 408. The connecting seat 402 and the fixing seat 404 form a detachable structure through the sliding groove 403 and the clamping block 405. The elastic piece 406 and the clamping block 405 form an elastic structure through the spring 407.
[0024] Working principle: First, turn on the switch of the motor 201, so that the motor 201 drives the worm 202 to rotate. Since a worm gear 203 is engaged on the side of the worm 202, the rotating worm 202 will drive the worm gear 203 to rotate. At this time, the worm gear 203 will drive the transmission threaded rod 204 to rotate, thereby controlling the positions of the first control block 205 and the second control block 206, making the first control block 205 and the second control block 206 get closer and closer to each other. In this way, the connecting block 301 can drive the control block 302 to get closer and closer until the flange is clamped. At the same time, a rotating ball 303 and a rotating block 304 are provided on the side of the control block 302, so that the rotating block 304 on the side of the control block 302 will rotate in multiple directions through the rotating ball 303, making the rotating block 304 can closely adhere to the outer wall of the flange. Since the outer wall of the flange is circular and the rotating block 304 can rotate in multiple directions through the rotating ball 303, it can adjust the angle according to the shape of the outer wall of the flange, thus realizing the clamping of the flange.
[0025] Next, according to the need for the size of the drilled hole, select a drill body 401 of a suitable size. Bring the drill body 401 close to the fixing seat 404 through the connecting seat 402, so that the clamping block 405 in the fixing seat 404 slides into the sliding groove 403 on the side of the connecting seat 402. At this time, the elastic piece 406 will squeeze the spring 407. Then rotate the connecting seat 402, so that the clamping block 405 slides horizontally in the sliding groove 403. Then release the connecting seat 402. At this time, the clamping block 405 slides again under the elastic force of the spring 407, so that the drill body 401 is fixed. The operation is simple and convenient, and the drill body 401 can be replaced.
[0026] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and what is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.
Claims
1. A clamping mechanism, characterized in that: It comprises a punching device base (1), a flange clamping assembly (2) is installed on the top of the punching device base (1), and a clamping control assembly (3) is connected to the side of the flange clamping assembly (2); The flange clamping assembly (2) comprises a motor (201), the top of the motor (201) is rotatably connected to a worm (202), the side of the worm (202) is meshed with a worm wheel (203), and the inside of the worm wheel (203) is fixedly connected to a transmission threaded rod (204), one side of the transmission threaded rod (204) is threadedly connected to a first control block (205), and the other side of the transmission threaded rod (204) is threadedly connected to a second control block (206); The clamping control assembly (3) comprises a connecting block (301), the side of the connecting block (301) is fixedly connected to a control block (302), the inside of the control block (302) is rotatably connected to a rotating ball (303), and the side of the rotating ball (303) is fixedly connected to a rotating block (304).
2. A clamping mechanism according to claim 1, characterized in that: The first control block (205) and the second control block (206) both form a sliding structure with the punching device base (1) via a transmission threaded rod (204), a worm wheel (203), and the worm wheel (203) and the worm (202) are meshed with each other. The rotating block (304) forms a rotating structure with the control block (302) via a rotating ball (303), and the rotating balls (303) are arranged at equal intervals inside the control block (302).
3. A flange punching device, comprising a clamping mechanism according to any one of claims 1 to 2, characterized in that: The invention also comprises a flange punch fixing assembly (4), and the flange punch fixing assembly (4) comprises a punch body (401), the top of the punch body (401) is fixedly connected to a connecting seat (402), the outer wall of the connecting seat (402) is provided with a sliding groove (403), and the top of the connecting seat (402) is connected to a fixing seat (404), the inner wall of the fixing seat (404) is integrally provided with a clamping block (405), the top of the clamping block (405) is provided with an elastic sheet (406), and the top of the elastic sheet (406) is installed with a spring (407), the top of the fixing seat (404) is fixedly connected to a supporting frame (408), and the side of the supporting frame (408) is connected to an electric telescopic rod (409).
4. A flange punching device according to claim 3, characterized in that: The connecting seat (402) forms a detachable structure through the sliding groove (403), the clamping block (405) and the fixing seat (404), and the elastic sheet (406) forms an elastic structure through the spring (407) and the clamping block (405).
Citation Information
Patent Citations
Punching equipment for flange plate
CN112775462A