Positioning and fixing device for carbon brush machining

By designing a positioning fixing device for carbon brush processing including positioning back plate, retardation plate and fixing components, the safety and positioning problems of hole punching operation in carbon brush processing are solved, and precise positioning and high safety punching process is achieved.

CN222971545UActive Publication Date: 2025-06-13JIANGSU AODES ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421406530.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-06-13
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

During the existing carbon brush processing process, the drilling operation requires manual support of the carbon brush, which leads to low safety and inability to accurately locate, which is prone to offset.

Method used

A positioning fixing device for carbon brush processing is designed, including mounting the housing, positioning back plate, retardation and fixing components. The position is adjusted through the driving assembly and locking bolt, precise positioning is achieved using scale marks and arrows, and the carbon brush is fixed through telescopic cylinders and rubber pads to ensure safety and accuracy.

Benefits of technology

Accurate positioning of the punched hole position is achieved, adaptability and safety are improved, and errors and safety risks are avoided by human operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222971545U_ABST
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Abstract

The utility model relates to the technical field of positioning and fixing devices, in particular to a positioning and fixing device for carbon brush processing. The punching device comprises a mounting shell, the mounting shell comprises a bottom plate, a mounting frame is arranged on the bottom plate, a punching device is downwards arranged at the top of the mounting frame, a mounting groove is formed in the bottom plate, a driving assembly is arranged in the mounting groove, a positioning back plate is arranged on the driving assembly, an abutting plate is movably arranged on the positioning back plate, and the abutting plate is movably connected with the driving assembly. A fixing assembly is arranged on the side, away from the abutting plate, of the positioning back plate. The positioning back plate and the abutting plate are arranged, the positions of the positioning back plate and the abutting plate can be freely adjusted through the driving assembly and the lock bolt, then adjustment can be conducted according to carbon brushes of different sizes and different punching positions, the punching positions can be accurately positioned, and adaptability is greatly improved; and the fixing assembly is arranged, so that the carbon brush can be fixedly clamped, an operator does not need to manually jack the carbon brush, the body health of the operator is guaranteed, and the safety is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of positioning and fixing devices, in particular to a positioning and fixing device for carbon brush processing. Background Art

[0002] A carbon brush is an electrical contact element used in electric motors, generators, or other rotating machinery. It is usually made of carbon or carbide and is used to provide the transmission of current from a fixed component to a rotating component. The carbon brush usually contacts the slip ring or current collector of the rotating component to maintain an electrical connection during rotation.

[0003] During the processing and production of carbon brushes, generally, drilling is required, and then copper wires are installed after drilling. However, in the existing drilling process, the carbon brush is manually held by a person, and then a drilling machine is used for drilling. This process not only has extremely low safety, but also cannot accurately position the drilling position and is prone to deviation. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a positioning and fixing device for carbon brush processing to solve the problems raised in the background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution. It includes an installation housing, the installation housing includes a bottom plate, an installation frame is arranged on the bottom plate, a drilling device is arranged downward at the top of the installation frame, an installation groove is opened on the bottom plate, a driving component is arranged in the installation groove, a positioning back plate is arranged on the driving component, a pressing plate is movably arranged on the positioning back plate, and a fixing component is arranged on the side of the positioning back plate away from the pressing plate.

[0006] Preferably, the driving component includes a lead screw movably arranged in the installation groove, one end of the lead screw is arranged on the transmission end of a motor, and the motor is arranged on one side of the bottom plate.

[0007] Preferably, a pair of first chutes are symmetrically opened on the bottom plate, the two first chutes are respectively located on both sides of the installation groove, and a first scale mark is arranged on the right side of the bottom plate.

[0008] Preferably, a driving member is arranged at the bottom of the positioning back plate, the driving member is threadedly arranged on the lead screw, sliders are symmetrically arranged on both sides of the driving member, the sliders are arranged in the first chutes, a second scale mark is arranged on the positioning back plate, an activity groove is opened below the second scale mark, a slide rail is arranged in the activity groove, and the pressing plate is arranged on the activity groove; an arrow is arranged on the side of the positioning back plate close to the first scale mark, and the arrow is arranged in fit with the first scale mark.

[0009] Preferably, a second sliding groove is formed in the abutting plate, the sliding rail is arranged in the second sliding groove, and a locking bolt is arranged at the top of the abutting plate.

[0010] Preferably, an installation plate is arranged on one side of the positioning back plate away from the movable groove, and the fixing assembly is arranged on the installation plate.

[0011] Preferably, the fixing assembly includes a telescopic cylinder arranged on the installation plate. After the telescopic rod of the telescopic cylinder passes through the installation plate, a connecting plate is arranged at the top thereof, and a rubber pad is arranged on the connecting plate.

[0012] Preferably, the zero scale lines of the first scale mark and the second scale mark are both aligned with the drill bit of the punching device.

[0013] Compared with the prior art, the above technical solution of the present utility model has the following beneficial technical effects:

[0014] 1. By arranging the positioning back plate and the abutting plate, the present utility model can freely adjust the position through the driving assembly and the locking bolt respectively, and can be adjusted according to carbon brushes of different sizes and different punching positions, so as to accurately position the punching position, greatly improving the adaptability.

[0015] 2. By arranging the fixing assembly, the present utility model can fixedly clamp the carbon brush, eliminating the need for operators to manually hold the carbon brush, protecting the physical health of operators, and greatly improving the safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the overall front view of the present utility model;

[0017] Figure 2 is a schematic structural diagram of the overall back view of the present utility model;

[0018] Figure 3 is a schematic structural diagram of the installation housing of the present utility model;

[0019] Figure 4 is a schematic structural diagram of the driving assembly of the present utility model;

[0020] Figure 5 is a schematic structural diagram of the present utility model after removing the installation housing;

[0021] Figure 6 is a schematic structural diagram of the positioning back plate of the present utility model;

[0022] Figure 7 is a schematic structural diagram of the abutting plate of the present utility model;

[0023] Figure 8Schematic structural diagram of the fixing component of the present utility model.

[0024] Reference numerals: bottom plate 1, mounting bracket 10, mounting groove 11, first sliding groove 12, first scale mark 13, punching device 2, driving component 3, motor 30, lead screw 31, positioning back plate 4, driving member 40, slider 41, mounting plate 42, movable groove 43, slide rail 44, second scale mark 45, arrow 46, abutting plate 5, second sliding groove 50, locking bolt 51, fixing component 6, telescopic cylinder 60, connecting plate 61, rubber pad 62. Specific embodiments

[0025] To make the objectives, technical solutions, and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are exemplary and are not intended to limit the scope of the present utility model. In addition, in the following descriptions, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present utility model.

[0026] As Figure 1 - Figure 2 shown, a positioning and fixing device for carbon brush processing proposed by the present utility model includes a mounting housing. The mounting housing includes a bottom plate 1. A mounting bracket 10 is provided on the bottom plate 1. A punching device 2 is provided downward at the top of the mounting bracket 10. A mounting groove 11 is formed on the bottom plate 1. A driving component 3 is provided in the mounting groove 11. A positioning back plate 4 is provided on the driving component 3. An abutting plate 5 is movably provided on the positioning back plate 4. A fixing component 6 is provided on the side of the positioning back plate 4 away from the abutting plate 5.

[0027] As Figure 3 shown, a pair of first sliding grooves 12 are symmetrically formed on the bottom plate 1. The two first sliding grooves 12 are respectively located on both sides of the mounting groove 11. A first scale mark 13 is provided on the right side of the bottom plate 1; the zero scale lines of the first scale mark 13 and the second scale mark 45 are both aligned with the drill bit of the punching device 2.

[0028] As Figure 4 shown, the driving component 3 includes a lead screw 31 movably provided in the mounting groove 11. One end of the lead screw 31 is provided at the transmission end of a motor 30. The motor 30 is provided on one side of the bottom plate 1.

[0029] As Figure 6As shown in the figure, a driving member 40 is provided at the bottom of the positioning back plate 4. The driving member 40 is threadedly arranged on the lead screw 31. Symmetrically arranged on both sides of the driving member 40 are sliding blocks 41. The sliding blocks 41 are arranged in the first sliding groove 12. A second scale mark 45 is provided on the positioning back plate 4. Below the second scale mark 45 is an activity groove 43. A sliding rail 44 is arranged in the activity groove 43. The abutting plate 5 is arranged on the activity groove 43. On one side of the positioning back plate 4 close to the first scale mark 13 is an arrow 46. The arrow 46 is arranged in contact with the first scale mark 13. On the side of the positioning back plate 4 away from the activity groove 43 is a mounting plate 42. A fixing assembly 6 is arranged on the mounting plate 42.

[0030] As Figure 7 shown, a second sliding groove 50 is provided on the abutting plate 5. The sliding rail 44 is arranged in the second sliding groove 50. At the top of the abutting plate 5 is a locking bolt 51.

[0031] As an optimized solution of the present utility model, by providing the sliding blocks 41 and the sliding rails 44, the positioning back plate 4 and the abutting plate 5 can move more smoothly during movement, avoiding jamming.

[0032] As Figure 8 shown, the fixing assembly 6 includes a telescopic cylinder 60 arranged on the mounting plate 42. After the telescopic rod of the telescopic cylinder 60 passes through the mounting plate 42, a connecting plate 61 is arranged at its top. A rubber pad 62 is arranged on the connecting plate 61.

[0033] As an optimized solution of the present utility model, by providing the rubber pad 62 on the connecting plate 61, the carbon brush can be protected, avoiding indentation on the carbon brush during clamping.

[0034] During use, first, it is necessary to adjust the positions of the abutting plate 5 and the positioning back plate 4 according to the punching position. When adjusting the abutting plate 5, first loosen the locking bolt 51 at its top, and then manually push the abutting plate 5 until it moves to the corresponding scale value on the first scale mark 13 and then lock the locking bolt 51.

[0035] When adjusting the positioning back plate 4, the motor 30 needs to be started. The motor 30 drives the lead screw 31 to rotate. By controlling the forward and reverse rotation of the motor 30, the positioning back plate 4 can be adjusted to move forward and backward. Then, by observing the position of the arrow 46, when the arrow 46 reaches the specified scale value on the second scale mark 45, the motor 30 can be stopped.

[0036] Finally, only the operator needs to manually press both sides of the carbon brush block against the abutting plate 5 and the positioning back plate 4, and then start the telescopic cylinder 60 to make the rubber pad 62 abut against the carbon brush block, and then the punching device 2 can be started for punching operation. After punching is completed, retract the telescopic cylinder 60, remove the carbon brush block, and then place the next carbon brush block, and repeat the operation.

[0037] It should be understood that the above specific embodiments of the present utility model are only for illustrative explanation or interpretation of the principle of the present utility model, and do not constitute a limitation to the present utility model. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present utility model shall be included within the protection scope of the present utility model. In addition, the appended claims of the present utility model are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A positioning and fixing device for carbon brush processing, comprising a mounting housing, the mounting housing comprising a bottom plate (1), a mounting frame (10) being arranged on the bottom plate (1), characterized in that: A punching device (2) is arranged downwardly on the top of the mounting frame (10); a mounting groove (11) is provided on the bottom plate (1); a driving component (3) is arranged in the mounting groove (11); a positioning back plate (4) is arranged on the driving component (3); a stop plate (5) is movably arranged on the positioning back plate (4); and a fixing component (6) is arranged on a side of the positioning back plate (4) away from the stop plate (5); The driving assembly (3) comprises a lead screw (31) movably arranged in the mounting groove (11), one end of the lead screw (31) being arranged on the transmission end of the motor (30), and the motor (30) being arranged on one side of the base plate (1); The bottom plate (1) is also symmetrically provided with a pair of slide grooves (12), the two slide grooves (12) being respectively located on both sides of the mounting groove (11), and a scale mark (13) is provided on the right side of the bottom plate (1); A driving member (40) is provided at the bottom of the positioning back plate (4), and the driving member (40) is threadedly arranged on the lead screw (31). Slide blocks (41) are symmetrically arranged on both sides of the driving member (40), and the slide blocks (41) are arranged in the slide groove (12). A scale mark (45) is provided on the positioning back plate (4), and a movable groove (43) is provided below the scale mark (45). A slide rail (44) is arranged in the movable groove (43), and the stop plate (5) is arranged on the movable groove (43); an arrow (46) is provided on the side of the positioning back plate (4) close to the scale mark (13), and the arrow (46) is arranged to fit the scale mark (13); A mounting plate (42) is provided on a side of the positioning back plate (4) away from the movable groove (43), and the fixing assembly (6) is arranged on the mounting plate (42); The fixing assembly (6) comprises a telescopic cylinder (60) arranged on a mounting plate (42); after the telescopic rod of the telescopic cylinder (60) passes through the mounting plate (42), a connecting plate (61) is arranged on the top thereof; and a rubber pad (62) is arranged on the connecting plate (61).

2. A positioning and fixing device for carbon brush processing according to claim 1, characterized in that: The abutment plate (5) is provided with a second slide groove (50), the slide rail (44) is arranged in the second slide groove (50), and a locking bolt (51) is arranged on the top of the abutment plate (5).

3. A positioning and fixing device for carbon brush processing according to claim 1, characterized in that: The zero scale lines of the scale mark 1 (13) and the scale mark 2 (45) are both aligned with the drill bit of the drilling device (2).