Special tool for fastening and detaching photovoltaic module
By designing a special tool for photovoltaic assembly including a telescopic rod, a gripping mechanism, an adjustment assembly, a first fastener and a second fastener, the problem of difficulty in fastening and disassembling of photovoltaic components above the ground is solved, and safe and effective assembly installation and disassembly are achieved.
Patent Information
- Application Number
- CN202421985538.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-15
AI Technical Summary
Existing photovoltaic module installation tools are difficult to effectively fasten and disassemble photovoltaic modules higher than the ground, and they are prone to damage the components during operation, increasing construction time and safety risks.
A special tool including a telescopic rod, a gripping mechanism, an adjustment assembly, a first fastener and a second fastener is designed. By adjusting the height through the telescopic rod, the adjustment assembly and a clamping device are used to adapt to the fastening needs of different parts, and the flexibility and adaptability of the tool are improved.
It realizes direct operation of photovoltaic components on land, avoids damage to components, simplifies the operation of fastening screws, reduces construction time and safety risks, and improves the flexibility and adaptability of tools.
Smart Images

Figure CN222972064U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of photovoltaic component installation technology components, in particular to a special tool for fastening and disassembling photovoltaic components. Background Art
[0002] Photovoltaic modules are important components in photovoltaic power generation projects. In photovoltaic projects, the installation and construction time of photovoltaic modules accounts for more than 50% of the total construction period. When installing, photovoltaic modules are placed on at least two bracket purlins. There is a gap between two adjacent photovoltaic modules. A pressure block is arranged in the gap. The pressure block is often U-shaped and is fixedly connected to the bracket purlin by mounting bolts and mounting nuts. As the photovoltaic module equipment is put into operation for a longer time, the pressure block screws between the photovoltaic modules will gradually loosen due to the influence of severe weather such as strong winds, causing the photovoltaic modules to fall off. When restoring the fallen photovoltaic modules, because the photovoltaic modules have a certain height and the front of the modules is not easy to step on, the use of tools such as ladders can easily damage the photovoltaic modules. It is also very difficult for people to tighten screws in the limited operating space of the ladder. Therefore, it is necessary to use proprietary tools to carry out installation and disassembly work.
[0003] In the prior art, the improvement of the installation tools of photovoltaic modules is mostly reflected in the installation method. For example, the Chinese patent document with the publication number CN216967602U discloses a special tool for tightening the pressing block for installing photovoltaic modules, including an operating rod for passing through the gap between two adjacent photovoltaic modules from bottom to top, the operating rod includes an extension rod for being arranged above the photovoltaic module and extending toward the pressing block between the two photovoltaic modules, and the end of the extension rod is provided with a wrench extending downward, and the wrench is provided with a rotation-stopping structure for cooperating with the bolt head of the installation bolt passing through the pressing block; the operating rod is provided with a holding structure for holding by hand to keep the operating rod relatively fixed, and the holding structure is used to be arranged below the photovoltaic module. The special tool of the utility model has a simple structure, is easy to carry, and has a low manufacturing cost. It can realize the installation operation of the pressing block by a single person below the photovoltaic module, improve the efficiency of installation and tightening work, reduce the investment of construction personnel, and has significant economic benefits. At the same time, it eliminates the problem that the operator presses the edge position of the photovoltaic module and causes the risk of crushing the photovoltaic module.
[0004] Although the above device has certain advantages in improving the photovoltaic module installation tools, it still has some shortcomings:
[0005] The above-mentioned device cannot fasten and disassemble photovoltaic modules of a certain height, and still needs to be installed with the help of external force. The photovoltaic modules are easily damaged during operation, which increases the operation time and has certain safety risks. Utility Model Content
[0006] Therefore, in order to solve the above deficiencies, the present utility model provides a special tool for fastening and disassembling photovoltaic modules.
[0007] In order to achieve the above object, the present utility model adopts the following technical solutions: A special tool for fastening and disassembling photovoltaic modules, comprising a telescopic rod, a grasping mechanism, an adjustment assembly, a first fastener and a second fastener. The telescopic rod includes a bottom rod and a top rod, the bottom rod and the top rod are slidably connected, and a first connecting member is provided at the top of the top rod; the grasping mechanism is provided at the bottom of the bottom rod; the adjustment assembly includes a second connecting member, a rotating shaft, an adjustment rod and a connecting rod. The second connecting member is rotatably connected to the first connecting member through the rotating shaft. There is an adjustment rod at the top of the second connecting member, and a connecting rod is provided on one side of the adjustment rod; the first fastener includes a mounting seat, a clamping assembly and a ratchet wrench. The mounting seat is fixedly connected to the top of the adjustment rod, and two groups of clamping assemblies are provided. The inside of the mounting seat is detachably connected to the ratchet wrench through a group of clamping assemblies; the second fastener includes a sleeve and a transmission mechanism. The sleeve is connected to the connecting rod through the transmission mechanism, and another group of clamping assemblies is provided on the sleeve.
[0008] As a further aspect of the present utility model, two groups of sliding blocks are provided inside the bottom rod, which are symmetrically arranged left and right.
[0009] As a further aspect of the present utility model, two groups of sliding grooves are provided on the outer surface of the top rod, which are symmetrically arranged left and right. One end of the two groups of sliding grooves is provided with a limiting member. The two groups of sliding grooves are in transmission connection with the two groups of sliding blocks. Through the cooperation between the two groups of sliding blocks and the two groups of sliding grooves, the telescopic movement of the top rod and the bottom rod is realized, so as to achieve the technical effect of adapting to different working heights.
[0010] As a further aspect of the present utility model, the clamping assembly includes a base, a bottom plate, an elastic adjustment rod and a top plate. The base is fixedly connected to the bottom end inside the mounting seat. Two groups of bottom plates are provided, and the two groups of bottom plates are fixedly connected to the left and right sides of the inner wall of the mounting seat. The two groups of bottom plates are connected to the top plate through elastic adjustment rods. The clamping device is used for clamping and fixing ratchet wrenches of different sizes. The clamping assembly located inside the second fastener can install and replace screwdriver bits of different models.
[0011] As a further aspect of the present utility model, the transmission mechanism includes an outer sheath layer, a ratchet, a check ratchet, a rocker and a driving ratchet. A ratchet is provided inside the outer sheath layer. The ratchet is engaged with the check ratchet. The ratchet is connected to the rocker. A driving ratchet is connected to the outer surface of the rocker. The driving ratchet is engaged with the ratchet. The rotation direction of the ratchet of the transmission mechanism is usually clockwise to drive the sleeve connected to the front end. The sleeve is connected to the screwdriver bit, which means that the user can continuously apply torque without repeatedly rotating the handle of the tool.
[0012] As a further solution of the present utility model, the check pawl is in transmission connection with the connecting rod.
[0013] As a further solution of the present utility model, the driving pawl is in transmission connection with the sleeve.
[0014] Compared with the prior art, the present utility model provides a special tool for fastening and disassembling photovoltaic modules, having the following beneficial effects:
[0015] In the present utility model, through the telescopic rod, the first fastener and the second fastener, the user can adjust the height through the telescopic rod and can directly operate on land without damaging the photovoltaic module. The user can fasten the screws in a limited operation space. By setting the adjusting assembly, the first fastener and the second fastener can be adjusted according to the part to be fastened. At the same time, through the clamping device, the user can select wrenches and screwdriver heads of different model sizes according to the components of the fastening part for fastening, thereby improving the flexibility and adaptability of the tool. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0017] Figure 2 is a cross-sectional structural schematic diagram of the telescopic rod of the present utility model;
[0018] Figure 3 is a three-dimensional structural schematic diagram of the adjusting assembly of the present utility model;
[0019] Figure 4 is a three-dimensional structural schematic diagram of the first fastener of the present utility model;
[0020] Figure 5 is a three-dimensional structural schematic diagram of the second fastener of the present utility model;
[0021] Figure 6 is a cross-sectional structural schematic diagram of the clamping assembly of the present utility model;
[0022] Figure 7 is a cross-sectional structural schematic diagram of the transmission mechanism of the present utility model.
[0023] Wherein: telescopic rod - 1, bottom rod - 11, sliding block - 111, top rod - 12, sliding groove - 121, limiting member - 122, first connecting member - 13, grasping mechanism - 2, adjusting assembly - 3, second connecting member - 31, rotating shaft - 32, adjusting rod - 33, connecting rod - 34, first fastener - 4, mounting seat - 41, clamping assembly - 42, base - 421, bottom plate - 422, elastic adjusting rod - 423, top plate - 424, ratchet wrench - 43, second fastener - 5, sleeve - 51, transmission mechanism - 52, outer sheath layer - 521, ratchet - 522, check ratchet pawl - 523, rocker - 524, driving ratchet pawl - 525. Detailed implementation manners
[0024] In order to further explain the technical solution of the present utility model, the following will be elaborated in detail through specific embodiments.
[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0026] In the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0027] Please refer to Figures 1-5 In the embodiments of the present utility model:
[0028] A special tool for fastening and disassembling photovoltaic modules, comprising a telescopic rod 1, a grasping mechanism 2, an adjusting assembly 3, a first fastener 4 and a second fastener 5. The telescopic rod 1 includes a bottom rod 11 and a top rod 12 which are slidably connected, and a first connecting member 13 is provided at the top of the top rod 12; the grasping mechanism 2 is arranged at the bottom of the bottom rod 11; the adjusting assembly 3 includes a second connecting member 31, a rotating shaft 32, an adjusting rod 33 and a connecting rod 34. The second connecting member 31 is rotatably connected to the first connecting member 13 through the rotating shaft 32. There is an adjusting rod 33 at the top of the second connecting member 31, and a connecting rod 34 is arranged on one side of the adjusting rod 33; the first fastener 4 includes a mounting seat 41, a clamping assembly 42 and a ratchet wrench 43. The mounting seat 41 is fixedly connected to the top of the adjusting rod 33. There are two groups of clamping assemblies 42. The ratchet wrench 43 is detachably connected to the inside of the mounting seat 41 through one group of clamping assemblies 42; the second fastener 5 includes a sleeve 51 and a transmission mechanism 52. The sleeve 51 is connected to the connecting rod 34 through the transmission mechanism 52, and another group of clamping assemblies 42 is arranged on the sleeve 51.
[0029] Please refer to Figures 1-5 , in the embodiment of the present invention: Two sliding blocks 111 are arranged inside the bottom rod 11, which are symmetrically arranged left and right.
[0030] Please refer to Figures 1-5 , in the embodiment of the present invention: Two sliding grooves 121 are arranged on the outer surface of the top rod 12, which are symmetrically arranged left and right. One end of the two sliding grooves 121 is provided with a limiting member 122. The two sliding grooves 121 are in transmission connection with the two sliding blocks 111. The telescopic movement of the top rod 12 and the bottom rod 11 is realized through the cooperation between the two sliding blocks 111 and the two sliding grooves 121, so as to achieve the technical effect of adapting to different working heights.
[0031] Please refer to Figures 1-5 , in the embodiment of the present invention: The clamping assembly 42 includes a base 421, a bottom plate 422, an elastic adjusting rod 423 and a top plate 424. The base 421 is fixedly connected to the bottom end inside the mounting seat 41. There are two groups of bottom plates 422, and the two groups of bottom plates 422 are fixedly connected to the left and right sides of the inner wall of the mounting seat 41. The two groups of bottom plates 422 are connected to the top plate 424 through the elastic adjusting rod 423. The clamping device is used to clamp and fix ratchet wrenches 43 of different sizes. The clamping assembly 42 located inside the second fastener 5 can install and replace screwdriver heads of different models.
[0032] Please refer to Figures 1-5, in the embodiment of the present utility model: The transmission mechanism 52 includes an outer sheath layer 521, a ratchet wheel 522, a check ratchet pawl 523, a rocker 524, and a driving ratchet pawl 525. The ratchet wheel 522 is arranged inside the outer sheath layer 521. The ratchet wheel 522 meshes with the check ratchet pawl 523. The ratchet wheel 522 is connected to the rocker 524. The outer surface of the rocker 524 is connected with the driving ratchet pawl 525. The driving ratchet pawl 525 meshes with the ratchet wheel 522. The rotation direction of the ratchet wheel 522 of the transmission mechanism 52 is usually clockwise to drive the sleeve 51 connected to the front end in transmission. The sleeve 51 is connected to a screwdriver bit, which means that the user can continuously apply torque without repeatedly rotating the handle of the tool.
[0033] Please refer to Figures 1-5 , in the embodiment of the present utility model: The check ratchet pawl 523 is in transmission connection with the connecting rod 34.
[0034] Please refer to Figures 1-5 , in the embodiment of the present utility model: The driving ratchet pawl 525 is in transmission connection with the sleeve 51.
[0035] The working principle is as follows:
[0036] When in use, the user first adjusts the positions of the bottom rod 11 and the top rod 12 to adjust the telescopic rod 1 to the height required by the user. According to whether the part to be fastened is a hexagon bolt or a screw, the user adjusts the first fastener 4 or the second fastener 5 to the vertical state through the adjusting assembly 3, and then adjusts the part to be fastened or disassembled through the first fastener 4. Among them, the user can replace different models of ratchet wrenches 43 or screwdriver bits according to the specific situation to adapt to different photovoltaic modules. At the same time, the ratchet wheel 522 of the transmission mechanism 52 enables the user to save more effort when turning the screw.
[0037] Compared with the prior art, the present utility model provides a special tool for fastening and disassembling photovoltaic modules, having the following beneficial effects:
[0038] In the present utility model, through the telescopic rod 1, the first fastener 4, and the second fastener 5, the user can adjust the height through the telescopic rod 1 and can directly operate on land without damaging the photovoltaic module. The user can fasten the screw in a limited operation space. By setting the adjusting assembly 3, the first fastener 4 and the second fastener 5 can be adjusted according to the part to be fastened. At the same time, through the clamping device, the user can select different models and sizes of wrenches and screwdriver bits according to the components of the fastening part for fastening, thereby improving the flexibility and adaptability of the tool.
[0039] The control mode of the present utility model is controlled by manually starting and closing the switch. The wiring diagram of the power element and the power supply are common knowledge in the art, and the present utility model is mainly used to protect mechanical devices. Therefore, the control mode and wiring arrangement of the present utility model will not be explained in detail.
[0040] The control mode of the present utility model is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The power supply is also common knowledge in the art, and the present utility model is mainly used to protect mechanical devices. Therefore, the control mode and circuit connection of the present utility model will not be explained in detail.
[0041] The above are only the preferred examples of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A special tool for fastening and disassembling photovoltaic modules, characterized in that: include A telescopic rod (1), the telescopic rod (1) comprising a bottom rod (11) and a top rod (12), the bottom rod (11) and the top rod (12) being slidably connected, and a first connecting member (13) being provided at the top of the top rod (12); A gripping mechanism (2), wherein the gripping mechanism (2) is arranged at the bottom of the bottom rod (11); An adjustment component (3), the adjustment component (3) comprising a second connecting member (31), a rotating shaft (32), an adjustment rod (33) and a connecting rod (34), the second connecting member (31) being rotatably connected to the first connecting member (13) via the rotating shaft (32), the top of the second connecting member (31) being provided with an adjustment rod (33), and one side of the adjustment rod (33) being provided with a connecting rod (34); A first fastener (4), the first fastener (4) comprising a mounting seat (41), a clamping assembly (42) and a ratchet wrench (43), the mounting seat (41) being fixedly connected to the top of the adjusting rod (33), the clamping assembly (42) being provided with two groups, the interior of the mounting seat (41) being detachably connected to the ratchet wrench (43) via one group of the clamping assembly (42); A second fastener (5), the second fastener (5) comprising a sleeve (51) and a transmission mechanism (52), the sleeve (51) being connected to a connecting rod (34) via the transmission mechanism (52), and the sleeve (51) being provided with another set of clamping components (42).
2. A special tool for fastening and disassembling photovoltaic modules according to claim 1, characterized in that: Two groups of sliding blocks (111) are arranged inside the bottom rod (11) and are arranged symmetrically on both sides.
3. A special tool for fastening and disassembling photovoltaic modules according to claim 1, characterized in that: The outer surface of the push rod (12) is provided with two groups of sliding grooves (121) which are symmetrically arranged on the left and right. A limiting member (122) is provided at one end of the two groups of sliding grooves (121). The two groups of sliding grooves (121) are transmission-connected to the two groups of sliding blocks (111).
4. A special tool for fastening and disassembling photovoltaic modules according to claim 1, characterized in that: The clamping assembly (42) comprises a base (421), a bottom plate (422), an elastic adjustment rod (423) and a top plate (424); the base (421) is fixedly connected to the bottom end inside the mounting seat (41); the bottom plate (422) is provided in two groups; the two groups of bottom plates (422) are fixedly connected to the left and right sides of the inner wall of the mounting seat (41); the two groups of bottom plates (422) are connected to the top plate (424) via the elastic adjustment rod (423).
5. A special tool for fastening and disassembling photovoltaic modules according to claim 1, characterized in that: The transmission mechanism (52) comprises an outer sheath layer (521), a ratchet (522), a non-return pawl (523), a rocker (524) and an active pawl (525); a ratchet (522) is arranged inside the outer sheath layer (521); the ratchet (522) is meshed with the non-return pawl (523); the ratchet (522) is connected to the rocker (524); an active pawl (525) is connected to the outer surface of the rocker (524); and the active pawl (525) is meshed with the ratchet (522).
6. A special tool for fastening and disassembling photovoltaic modules according to claim 5, characterized in that: The non-return pawl (523) is transmission-connected to the connecting rod (34).
7. A special tool for fastening and disassembling photovoltaic modules according to claim 5, characterized in that: The active ratchet (525) is transmission-connected to the sleeve (51).
Citation Information
Patent Citations
Special tool for fastening pressing block for mounting photovoltaic module
CN216967602U