Ballastless track air cushion hole digging electric pick rack

By designing a ball-free track air cushion hole-excavation electric pick frame containing rails, fixing boxes, C-shaped steel, square steel, screw rods and fixing mechanisms, the problem of difficulty in fixing electric picks in the prior art is solved, and flexible adaptation and stable fixation of electric picks are achieved, and the use efficiency and stability are improved.

CN222972094UActive Publication Date: 2025-06-13HUBEI MUZHIJUN RAILWAY ENG CO LTD
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Patent Information

Application Number
CN202422162102.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-13
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing ballastless track air cushion hole-exhaust pick racks are difficult to fix electric picks of different sizes, making it difficult to achieve the expected use effect.

Method used

A frame including rails, fixing boxes, C-shaped steel, square steel, screw rod and fixing mechanism is designed. Through the cooperation of bolts and nuts, the sliding connection between C-shaped steel and square steel is used, and combined with the adjustment of screw rod and fixing mechanism, the fixing of the small electric pick is achieved.

Benefits of technology

The frame can flexibly adapt to different sizes of electric picks. Through the design of multiple through holes and rotating screws, the electric picks can be stabilized and fixed, improving the efficiency and stability of use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222972094U_ABST
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Abstract

The utility model discloses a ballastless track air cushion hole digging electric pick rack which comprises a steel rail and a fixing box, a track plate is arranged below the steel rail, a base plate is arranged below the track plate, a graded broken stone layer and a fixing mechanism are arranged below the base plate, and the fixing box is connected with the steel rail through a first bolt when the ballastless track air cushion hole digging electric pick rack is used. Meanwhile, gaskets are placed at the front ends of the first bolts to prevent the steel rail from being damaged, at the moment, after the fixing boxes on the two sides are all installed, C-shaped steel is inserted into the fixing boxes, the C-shaped steel and the fixing boxes are connected through the second bolts, and at the moment, lead screws can penetrate into the through holes in the surface of the square steel according to requirements; different through holes can be rotated according to requirements, after a lead screw penetrates, nuts on the two sides are screwed, fixing of the lead screw is completed, after a small electric pick penetrates into the middle positions of fixing rings on the two sides, the small electric pick is fixed through a fixing mechanism, fixing of the small electric pick is completed, and follow-up use is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of ballastless track air cushion hole-digging electric pick hammers, in particular to a ballastless track air cushion hole-digging electric pick hammer rack. Background Technique

[0002] The ballastless track air cushion hole-digging electric pick hammer rack is a device specifically used for the construction or maintenance of ballastless tracks. This kind of rack is usually designed to carry out hole-digging operations under the track in order to install and maintain track components. By using an air cushion, the direct contact between the rack and the track is reduced, the risk of damage to the track is lowered, the stability and safety of the operation are improved, and the electric pick hammer function is integrated, so that the hole-digging operation can be carried out efficiently, adapting to different soil or concrete conditions. The rack is usually designed to be lightweight and movable, facilitating operations at different positions on the construction site, and the operation is simple: in order to improve the construction efficiency, the operation interface is usually user-friendly, making it easy for the operator to get started quickly. Although the existing device can be well applied during use, when using the electric pick hammer, the position of the electric pick hammer usually needs to be adjusted. Since electric pick hammers of different sizes are required during construction, it is not convenient to fix electric pick hammers of different sizes, making it difficult for the existing electric pick hammer rack to achieve the established expected effect. Therefore, we propose a ballastless track air cushion hole-digging electric pick hammer rack to solve the above-mentioned problems. Content of the Utility Model

[0003] The purpose of the utility model is to provide a ballastless track air cushion hole-digging electric pick hammer rack to solve the problem that the ballastless track air cushion hole-digging electric pick hammer rack in the above-mentioned background technique is not convenient to fix electric pick hammers of different sizes.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a ballastless track air cushion hole-digging electric pick hammer rack, including a steel rail and a fixing box;

[0005] A track slab is provided below the steel rail, a base plate is arranged below the track slab, and a graded crushed stone layer is arranged below the base plate. The steel rail is connected to the fixing box through a first bolt, and the inside of the fixing box is connected to a C-shaped steel through a second bolt, and the C-shaped steel is slidably connected to a square steel. Through holes are arranged on the surface of the square steel, a lead screw is arranged inside the through holes, and the lead screw is threadedly connected to a nut. The lower end of the lead screw is connected to a fixing plate, and the fixing plate is connected to a small electric pick hammer through a fixing mechanism, and the front end of the small electric pick hammer is connected to an electric pick hammer head.

[0006] As a preferred technical scheme of the utility model, a gasket is arranged at the front end of the first bolt, and the gasket contacts the steel rail.

[0007] As a preferred technical scheme of the utility model, the fixing boxes are symmetrically arranged about the center of the square steel, C-shaped steels are connected inside the fixing boxes, and both ends of the C-shaped steels are closed.

[0008] As a preferred technical solution of the present utility model, the through holes are arranged in an array on the surface of the square steel, and the nuts are arranged symmetrically about the center of the screw rod.

[0009] As a preferred technical solution of the present utility model, the fixing mechanism includes a fixing plate, a fixing ring, a threaded rod, and a support plate. The fixing plate and the fixing ring are hinged, the fixing ring and the threaded rod are in threaded connection, the front end of the threaded rod is rotatably connected to the support plate, and the support plate contacts the small electric pick.

[0010] As a preferred technical solution of the present utility model, the fixing rings are arranged symmetrically about the center of the fixing plate, the fixing rings are connected by a double-headed bolt, and support plates are connected to the inner sides of the fixing rings.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The ballastless track air cushion hole-digging electric pick rack is provided with a fixing mechanism. During use, the fixing box is connected to the rail through the first bolt, and at the same time, a gasket is placed at the front end of the first bolt to prevent damage to the rail. At this time, after all the fixing boxes on both sides are installed, the C-shaped steel is inserted into the fixing box, and the C-shaped steel and the fixing box are connected through the second bolt. At this time, the screw rod can be inserted into the through holes on the surface of the square steel according to needs. Since there are multiple through holes, different through holes can be rotated according to needs. After the screw rod is inserted, the nuts on both sides are screwed to complete the fixing of the screw rod. After the small electric pick is inserted into the middle position between the fixing rings on both sides, the small electric pick is fixed through the fixing mechanism, completing the fixing of the small electric pick, which is convenient for subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic side view structure diagram of the present utility model;

[0013] Figure 2 It is a schematic main sectional structure diagram of the present utility model;

[0014] Figure 3 It is a schematic front view structure diagram of the present utility model;

[0015] Figure 4 It is a schematic top view structure diagram of the present utility model.

[0016] In the figure: 1, graded crushed stone layer; 2, base plate; 3, track slab; 4, rail; 5, first bolt; 6, gasket; 7, fixing box; 8, second bolt; 9, C-shaped steel; 10, square steel; 11, through hole; 12, screw rod; 13, nut; 14, fixing plate; 15, fixing ring; 16, threaded rod; 17, support plate; 18, double-headed bolt; 19, small electric pick; 20, electric pick head. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0018] Please refer to Figures 1-4 , the present invention provides a technical solution, a ballastless track air cushion hole-digging electric pick machine frame, which includes a steel rail 4 and a fixed box 7. There is a track slab 3 below the steel rail 4, and a base slab 2 is arranged below the track slab 3, and a graded crushed stone layer 1 is arranged below the base slab 2. The steel rail 4 is connected to the fixed box 7 through a first bolt 5. The fixed boxes 7 are symmetrically arranged about the center of the square steel 10, and C-shaped steels 9 are connected inside the fixed boxes 7, and both ends of the C-shaped steels 9 are closed. A gasket 6 is arranged at the front end of the first bolt 5, and the gasket 6 contacts the steel rail 4. The inside of the fixed box 7 is connected to the C-shaped steel 9 through a second bolt 8, and the C-shaped steel 9 is slidably connected to the square steel 10;

[0019] During use, after first laying the graded crushed stone layer 1 on the ground, lay the base slab 2 above it. At the same time, lay the track slab 3 above the base slab 2. At this time, after laying the track above the track slab 3, connect the fixed box 7 to the steel rail 4 through the first bolt 5. At the same time, place a gasket 6 at the front end of the first bolt 5 to prevent damage to the steel rail 4. At this time, after installing all the fixed boxes 7 on both sides, insert the C-shaped steel 9 into the fixed box 7 and then connect the C-shaped steel 9 and the fixed box 7 through the second bolt 8;

[0020] Through holes 11 are arranged on the surface of the square steel 10. The through holes 11 are arranged in an array on the surface of the square steel 10. Nuts 13 are symmetrically arranged about the center of the screw rod 12. The screw rod 12 is arranged inside the through hole 11, and the screw rod 12 is threadedly connected to the nut 13. The lower end of the screw rod 12 is connected to the fixing plate 14, and the fixing plate 14 is connected to the small electric pick 19 through a fixing mechanism. The fixing mechanism includes a fixing plate 14, a fixing ring 15, a threaded rod 16, and a support plate 17. The fixing plate 14 is hinged to the fixing ring 15, and the fixing ring 15 is threadedly connected to the threaded rod 16. The front end of the threaded rod 16 is rotatably connected to the support plate 17, and the support plate 17 contacts the small electric pick 19. The fixing rings 15 are symmetrically arranged about the fixing plate 14, and the fixing rings 15 are connected through a double-headed bolt 18. Support plates 17 are connected to the inner sides of the fixing rings 15, and the front end of the small electric pick 19 is connected to an electric pick head 20;

[0021] At this time, the lead screw 12 can be inserted into the through hole 11 on the surface of the square steel 10 according to requirements. Since there are multiple through holes 11, different through holes 11 can be rotated according to requirements. After the lead screw 12 is inserted, the nuts 13 on both sides are screwed to complete the fixation of the lead screw 12. After the small electric pickaxe 19 is inserted into the middle position between the fixing rings 15 on both sides, the fixing rings 15 on both sides are connected by the double-headed bolt 18. At this time, the threaded rod 16 is rotated, so that the threaded rod 16 drives the front support plate 17 to be adjusted. The small electric pickaxe 19 is fixed by the contact between the support plate 17 and the surface of the small electric pickaxe 19, and the fixation of the small electric pickaxe 19 is completed, which is convenient for subsequent use.

[0022] Working principle: When using the non-ballast track air cushion hole-digging electric pickaxe rack, when in use, first lay the graded crushed stone layer 1 on the ground, then lay the base plate 2 above it, and at the same time lay the track slab 3 above the base plate 2. At this time, after the track is laid above the track slab 3, the fixing box 7 is connected to the steel rail 4 through the first bolt 5, and at the same time a gasket 6 is placed at the front end of the first bolt 5 to prevent damage to the steel rail 4. After the fixing boxes 7 on both sides are all installed, the C-shaped steel 9 is inserted into the fixing box 7, and then the C-shaped steel 9 and the fixing box 7 are connected by the second bolt 8. At this time, the lead screw 12 can be inserted into the through hole 11 on the surface of the square steel 10 according to requirements. Since there are multiple through holes 11, different through holes 11 can be rotated according to requirements. After the lead screw 12 is inserted, the nuts 13 on both sides are screwed to complete the fixation of the lead screw 12. After the small electric pickaxe 19 is inserted into the middle position between the fixing rings 15 on both sides, the fixing rings 15 on both sides are connected by the double-headed bolt 18. At this time, the threaded rod 16 is rotated, so that the threaded rod 16 drives the front support plate 17 to be adjusted. The small electric pickaxe 19 is fixed by the contact between the support plate 17 and the surface of the small electric pickaxe 19, and the fixation of the small electric pickaxe 19 is completed, which is convenient for subsequent use, thus completing a series of work. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0023] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A ballastless track air cushion hole punching electric pick frame, comprising a rail (4) and a fixing box (7); Features: A track plate (3) is provided below the steel rail (4), and a base plate (2) is provided below the track plate (3), and a graded crushed stone layer (1) is provided below the base plate (2). The steel rail (4) is connected to a fixing box (7) via a first bolt (5), and the inside of the fixing box (7) is connected to a C-shaped steel (9) via a second bolt (8), and the C-shaped steel (9) is slidably connected to a square steel (10). A through hole (11) is provided on the surface of the square steel (10), and a screw rod (12) is provided inside the through hole (11), and the screw rod (12) is threadedly connected to a nut (13), the lower end of the screw rod (12) is connected to a fixing plate (14), and the fixing plate (14) is connected to a small electric pick (19) via a fixing mechanism, and the front end of the small electric pick (19) is connected to an electric pick head (20).

2. The ballastless track air cushion hole punching electric pick frame according to claim 1, characterized in that: A gasket (6) is provided at the front end of the first bolt (5), and the gasket (6) is in contact with the rail (4).

3. The ballastless track air cushion hole punching electric pick frame according to claim 1, characterized in that: The fixing box (7) is symmetrically arranged with respect to the center of the square steel (10), and the inside of the fixing box (7) is connected with a C-shaped steel (9), and both ends of the C-shaped steel (9) are closed.

4. The ballastless track air cushion hole punching electric pick frame according to claim 1, characterized in that: The through holes (11) are arranged in an array on the surface of the square steel (10), and the nuts (13) are arranged symmetrically about the center of the screw rod (12).

5. The ballastless track air cushion hole-digging electric pick frame according to claim 1, characterized in that: The fixing mechanism comprises a fixing plate (14), a fixing ring (15), a threaded rod (16), and a supporting plate (17); the fixing plate (14) and the fixing ring (15) are hinged, the fixing ring (15) and the threaded rod (16) are threadedly connected, the front end of the threaded rod (16) and the supporting plate (17) are rotatably connected, and the supporting plate (17) is in contact with a small electric pick (19).

6. The ballastless track air cushion hole-digging electric pick frame according to claim 5, characterized in that: The fixing rings (15) are symmetrically arranged about the center of the fixing plate (14), and the fixing rings (15) are connected by stud bolts (18), and the inner sides of the fixing rings (15) are connected to support plates (17).