Autoclaved curing device for aerated brick production
By designing a motorized maintenance device for production of air-filled bricks including a base plate, a driving mechanism and a replacement mechanism, the problems of inconvenient pick-up and low processing efficiency of air-filled bricks in the prior art are solved, and rapid removal and placement of air-filled bricks and efficient processing are achieved.
Patent Information
- Application Number
- CN202421801411.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-29
AI Technical Summary
When used, the existing autoclave maintenance device for aerated brick production has problems such as inconvenient pick-up and placement of aerated bricks and low processing efficiency.
An autoclaved maintenance device for production of aerated bricks including a base plate, a driving mechanism and a replacement mechanism is designed. Through the sliding connection of the replacement mechanism and gear transmission, the quick removal and placement of the aerated bricks are achieved, and the transportation is convenient to the next processing procedure.
It realizes the rapid removal and placement of aerated bricks, improves processing efficiency, and improves convenience and practicality.
Smart Images

Figure CN222972441U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of autoclaved aerated concrete block production, in particular to an autoclaved curing device for autoclaved aerated concrete block production. Background Art
[0002] Autoclaved aerated concrete block is the abbreviation of "autoclaved aerated concrete block". Autoclaved aerated concrete block is an aerated concrete block produced by high-temperature autoclave equipment process. The autoclaved curing device for autoclaved aerated concrete block mainly conducts through an autoclave. By introducing high-temperature and high-pressure steam into the autoclave, and heating up, boosting pressure, maintaining pressure and reducing pressure according to process requirements, the autoclaved aerated concrete block can be cured.
[0003] In the prior art, when autoclaved aerated concrete blocks are autoclaved, the phenomenon of uneven curing is likely to occur. In view of the above problems, the application number is: 202121993681.8, which discloses an autoclaved curing device for autoclaved aerated concrete block production. It includes a base, an autoclave arranged on the base, and heating rods installed on the autoclave. A steam generator is arranged in the base. One end of the steam generator is connected with an air pump. The output end of the air pump is connected with an air pipe through a joint valve. Two opposite conduits are arranged in the autoclave. Both ends of the two conduits are fixedly connected with the corresponding inner walls of the autoclave. Through the combined use of nozzles, support rods, bearing plates, partition plates, heating rods, etc., the driving motor drives the bottom plate to rotate, and then drives the bearing plate to rotate, which is convenient for uniformly jetting air on the autoclaved aerated concrete blocks placed on the surface of the bearing plate. The opened air holes can cure different parts of the autoclaved aerated concrete blocks. One end of the heating rod is inserted into the through hole, and the heated bearing plate is convenient for drying the water vapor adhering to its surface, effectively avoiding the adhesion of the contact part between the autoclaved aerated concrete block and the bearing plate.
[0004] However, after reading the above patent literature, the following problems are found: when in use, its driving motor is fixedly connected with its bearing plate. It is necessary to place the autoclaved aerated concrete blocks on its bearing plate one by one, and its driving motor is also required to drive its bearing plate, which is inconvenient for taking and placing the autoclaved aerated concrete blocks, and has the disadvantage of low processing efficiency, and needs to be improved. Content of the Utility Model
[0005] The purpose of the utility model is to provide an autoclaved curing device for autoclaved aerated concrete block production, which has the effect of not only quickly taking out and placing the autoclaved aerated concrete blocks, but also conveniently transporting the autoclaved aerated concrete blocks to the next processing procedure.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions: an autoclaved curing device for autoclaved aerated concrete block production, including a bottom plate, a driving mechanism and a replacement mechanism;
[0007] A bracket is provided on the bottom plate, a curing chamber is provided on the bracket, a fixing plate is fixedly installed in the curing chamber, the replacement mechanism is arranged on the fixing plate, the driving mechanism is arranged on the bracket, and the driving mechanism is connected to the replacement mechanism;
[0008] The replacement mechanism includes a moving plate, a support rod, a bearing plate and a second gear. The moving plate is slidably connected to the fixing plate. A support rod is rotatably connected to the moving plate. A bearing plate is provided on the support rod. Aerated bricks are provided on the bearing plate. One end of the support rod is fixedly connected to the second gear. Through the coordinated design of the replacement mechanism, the driving mechanism, the steam device, the delivery pump, the nozzle and the curing chamber, not only can the aerated bricks be cured, but also the aerated bricks can be quickly taken out and placed, and it is convenient to transport the aerated bricks to the next processing procedure, improving the convenience and processing efficiency, and having higher practicality.
[0009] A further setting of the present utility model is: the motor and the first gear. The motor is fixedly installed on the bracket. The output end of the motor is fixedly connected to a transmission rod. The transmission rod is rotatably connected to the bracket and the curing chamber. One end of the transmission rod is fixedly connected to the first gear. The first gear is meshed with the second gear to drive the replacement mechanism, so that a plurality of nozzles uniformly spray air on the surface of the aerated bricks.
[0010] A further setting of the present utility model is: a first groove is provided on the fixing plate, the first groove corresponds to the support rod, two sliding grooves are provided on the fixing plate, two sliders are slidably connected in the two sliding grooves respectively, and the two sliders are both fixedly connected to the moving plate, which is convenient for taking and placing the replacement.
[0011] A further setting of the present utility model is: a plurality of support plates are provided on the bottom plate, the tops of the plurality of support plates are fixedly connected with two identical slide rails, one ends of the two slide rails respectively correspond to the two sliding grooves, and the two slide rails are respectively adapted to the two sliders, which further facilitates the taking and placing of the replacement mechanism and is convenient for transporting the aerated bricks to the next procedure.
[0012] A further setting of the present utility model is: a box door is provided on the curing chamber, and the box door is in contact connection with the two slide rails and is detachably connected.
[0013] A further setting of the present utility model is: a plurality of nozzles are provided in the curing chamber, and the plurality of nozzles all correspond to the bearing plate for spraying air on the aerated bricks.
[0014] A further setting of the present utility model is that a steam device is provided on the bottom plate, and the steam device is connected to a plurality of the nozzles for generating steam.
[0015] A further setting of the present utility model is that a delivery pump is provided on the steam device. One end of the delivery pump is connected to the steam device, and a shunt pipe is provided at the other end of the delivery pump. The shunt pipe is connected to a plurality of the nozzles for delivering steam.
[0016] A further setting of the present utility model is that a pressure relief pipe is provided at the top of the curing chamber, and a pressure gauge is provided on the curing chamber to prevent the pressure in the curing chamber from being too high. A translation box door is provided on the curing chamber.
[0017] A further setting of the present utility model is that a bearing is fixedly sleeved on the support rod, and the outer wall of the bearing is fixedly connected to the moving plate to facilitate the rotation of the support rod on the moving plate. One end of the threaded rod is inserted into the corresponding slider, and the other end of the threaded rod penetrates through the curing chamber and is provided with a rotating plate for limiting and fixing the moving plate.
[0018] The beneficial effect of the present utility model is that through the combined design of the replacement mechanism, the driving mechanism, the steam device, the delivery pump, the nozzles and the curing chamber, not only can the curing of the aerated bricks be realized, but also the rapid removal and placement of the aerated bricks can be achieved, and it is convenient to transport the aerated bricks to the next processing procedure, improving the convenience and processing efficiency, and having higher practicability. Description of the Drawings
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 It is a three-dimensional structural schematic diagram of an autoclave curing device for aerated brick production proposed by the present utility model;
[0021] Figure 2 It is a side view structural dissection schematic diagram of an autoclave curing device for aerated brick production proposed by the present utility model;
[0022] Figure 3 It is a front view structural dissection schematic diagram of an autoclave curing device for aerated brick production proposed by the present utility model;
[0023] Figure 4 It is a structural schematic diagram of a fixing plate;
[0024] Figure 5 It is a schematic structural diagram of a moving plate and a slider;
[0025] Figure 6 It is a schematic structural diagram of a support rod and a bearing plate;
[0026] Figure 7 It is Figure 3 The enlarged structural diagram at position B in
[0027] In the figure, 1 is the bottom plate; 2 is the bracket; 3 is the curing chamber; 4 is the fixing plate; 5 is the moving plate; 6 is the support rod; 7 is the bearing plate; 8 is the support plate; 9 is the slide rail; 10 is the motor; 11 is the first gear; 12 is the second gear; 13 is the steam device; 14 is the delivery pump; 15 is the nozzle; 16 is the slider; 17 is the aerated concrete block; 18 is the threaded rod. Specific embodiments
[0028] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0029] In the present invention, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] Referring to Figures 1-7 , an autoclave curing device for aerated concrete block production, includes a bottom plate 1, a driving mechanism and a replacement mechanism;
[0031] A bracket 2 is provided on the bottom plate 1, a curing chamber 3 is provided on the bracket 2, a fixing plate 4 is fixedly installed in the curing chamber 3, the replacement mechanism is arranged on the fixing plate 4, the driving mechanism is arranged on the bracket 2, and the driving mechanism is connected to the replacement mechanism;
[0032] The replacement mechanism includes a moving plate 5, a support rod 6, a bearing plate 7, and a second gear 12. The moving plate 5 is slidably connected to the fixed plate 4. A support rod 6 is rotatably connected to the moving plate 5. A bearing plate 7 is provided on the support rod. An aerated brick 17 is provided on the bearing plate 7. One end of the support rod 6 is fixedly connected to the second gear 12. Through the coordinated design of the replacement mechanism, the driving mechanism, the steam device 13, the delivery pump 14, the spray head 15, and the curing chamber 3, not only can the curing of the aerated brick 17 be realized, but also the rapid removal and placement of the aerated brick 17 can be achieved, and it is convenient to transport the aerated brick 17 to the next processing procedure, improving the convenience and processing efficiency, and having higher practicality.
[0033] In this embodiment, there are a motor 10 and a first gear 11. The motor 10 is fixedly installed on the bracket 2. The output end of the motor 10 is fixedly connected to a transmission rod. The transmission rod is rotatably connected to the bracket 2 and the curing chamber 3. One end of the transmission rod is fixedly connected to the first gear 11. The first gear 11 is meshed with the second gear 12 to drive the replacement mechanism, so that multiple spray heads 15 spray air evenly on the surface of the aerated brick 17.
[0034] In this embodiment, a first groove is formed on the fixed plate 4. The first groove corresponds to the support rod 6. Two first sliding grooves are formed on the fixed plate 4. Two sliders 16 are slidably connected in the two first sliding grooves. The two sliders 16 are both fixedly connected to the moving plate 5, which facilitates the removal and placement of the replacement mechanism.
[0035] In this embodiment, a plurality of support plates 8 are provided on the bottom plate 1. The tops of the plurality of support plates 8 are fixedly connected with two identical slide rails 9. One ends of the two slide rails 9 respectively correspond to the two first sliding grooves. The two slide rails 9 are respectively adapted to the two sliders 16, further facilitating the removal and placement of the replacement mechanism and facilitating the transportation of the aerated brick 17 to the next procedure.
[0036] In this embodiment, a box door is provided on the curing chamber 3. The box door is in contact connection with the two slide rails 9 and is detachably connected.
[0037] In this embodiment, a plurality of spray heads 15 are provided in the curing chamber 3. The plurality of spray heads 15 all correspond to the bearing plate 7 and are used for spraying air on the aerated brick 17.
[0038] In this embodiment, a steam device 13 is provided on the bottom plate 1. The steam device 13 is connected to the plurality of spray heads 15 and is used for generating steam.
[0039] In this embodiment, a delivery pump 14 is provided on the steam device 13. One end of the delivery pump 14 is connected to the steam device 13. The other end of the delivery pump 14 is provided with a shunt pipe. The shunt pipe is connected to the plurality of spray heads 15 and is used for delivering steam.
[0040] In this embodiment, a pressure relief pipe is provided at the top of the curing chamber 3, and a pressure gauge is provided on the curing chamber 3 to prevent the pressure in the curing chamber 3 from being too high. A translation box door is provided on the curing chamber 3.
[0041] In this embodiment, a bearing is fixedly sleeved on the support rod 6, and the outer wall of the bearing is fixedly connected to the moving plate 5 to facilitate the rotation of the support rod 6 on the moving plate 5. One end of the threaded rod 18 is inserted into the corresponding slider 16, and the other end of the threaded rod 18 penetrates through the curing chamber 3 and is provided with a rotating plate for limiting and fixing the moving plate 5.
[0042] Working principle: During use, first place the aerated brick 17 on the bearing plate 7, and then, through the action of the two slide rails 9, push the moving plate 5, the support rod 6, and the bearing plate 7 into the curing chamber 3, and make the two sliders 16 on the moving plate 5 respectively connected to the two first sliding grooves on the fixed plate 4, and make the second gear 12 on the support rod 6 meshed with the first gear 11. At the same time, make the slot on the slider 16 correspond to the threaded rod 18, and then rotate the threaded rod 18 and make one end of the threaded rod 18 inserted into the corresponding slider 16, so as to achieve the effect of limiting and fixing the moving plate 5. After that, close the device, generate steam through the steam device 13 and transport the steam to the shunt pipe through the pump 14 and spray it out through the multiple nozzles 15, so that the multiple nozzles 15 spray air onto the surface of the aerated brick 17, and then achieve the effect of curing the product;
[0043] At the same time, through the drive of the motor 10, the transmission rod rotates on the bracket 2 and the curing chamber 3, and at the same time, the transmission rod drives the first gear 11 to rotate and makes the first gear 11 drive the second gear 12, so that the second gear 12 drives the support rod 6 to rotate on the moving plate 5, and at the same time, the support rod 6 drives the bearing plate 7 to rotate synchronously, and then achieve the effect that the multiple nozzles 15 spray air evenly on the aerated brick 17 placed on the surface of the bearing plate 7;
[0044] When the aerated brick 17 is processed, open the box door on the curing chamber 3, and take out the aerated brick 17, the bearing plate 7, the support rod 6, and the moving plate 5 together, and make the two sliders 16 on the moving plate 5 respectively connected to the two slide rails 9, so that the moving plate 5 slides on the two slide rails 9. At the same time, through the action of the two slide rails 9, it is transported to the next processing procedure, and another group of aerated bricks is pushed into the curing chamber 3, and then achieve the rapid removal and placement of the aerated brick 17, improving the processing efficiency;
[0045] Through the pressure relief pipe and the pressure gauge on the curing chamber 3, the effect of preventing the pressure in the curing chamber 3 from being too high is achieved.
[0046] The technical progress achieved by the present utility model compared with the prior art is that through the cooperation of various components, not only can the curing of the aerated brick 17 be realized, but also the rapid removal and placement of the aerated brick 17 can be achieved, and it is convenient to transport the aerated brick 17 to the next processing procedure, improving the convenience and processing efficiency, and having higher practicability.
Claims
1. An autoclave curing device for aerated brick production, characterized in that: It comprises a base plate (1), a driving mechanism and a replacement mechanism; The bottom plate (1) is provided with a bracket (2), the bracket (2) is provided with a curing bin (3), a fixing plate (4) is fixedly installed in the curing bin (3), the replacement mechanism is arranged on the fixing plate (4), the driving mechanism is arranged on the bracket (2), and the driving mechanism is connected to the replacement mechanism; The replacement mechanism comprises a movable plate (5), a support rod (6), a bearing plate (7) and a second gear (12); the movable plate (5) is slidably connected to the fixed plate (4); the movable plate (5) is rotatably connected to the support rod (6); the support rod is provided with a bearing plate (7); the bearing plate (7) is provided with an aerated brick (17); one end of the support rod (6) is fixedly connected to the second gear (12).
2. The autoclave curing device for aerated brick production according to claim 1, characterized in that: The driving mechanism comprises a motor (10) and a gear one (11); the motor (10) is fixedly mounted on the bracket (2); an output end of the motor (10) is fixedly connected to a transmission rod; the transmission rod is rotationally connected to the bracket (2) and the curing bin (3); one end of the transmission rod is fixedly connected to the gear one (11); the gear one (11) is meshingly connected to the gear two (12).
3. The autoclave curing device for aerated brick production according to claim 1, characterized in that: The fixed plate (4) is provided with a groove 1, the groove 1 corresponding to the support rod (6), the fixed plate (4) is provided with two sliding grooves 1, both of which are slidably connected with a slider (16), and both of the two sliding grooves (16) are fixedly connected to the movable plate (5).
4. The autoclave curing device for aerated brick production according to claim 3, characterized in that: A plurality of support plates (8) are provided on the bottom plate (1), and two identical slide rails (9) are fixedly connected to the tops of the plurality of support plates (8), one end of the two slide rails (9) respectively corresponds to one of the two slide grooves, and the two slide rails (9) are respectively adapted to the two slide blocks (16).
5. The autoclave curing device for aerated brick production according to claim 4, characterized in that: The curing bin (3) is provided with a bin door, and the bin door is in contact with and connected to the two slide rails (9).
6. The autoclave curing device for aerated brick production according to claim 1, characterized in that: A plurality of nozzles (15) are provided in the curing bin (3), and the plurality of nozzles (15) correspond to the supporting plate (7). A steam device (13) is provided on the bottom plate (1), and the steam device (13) is connected to the plurality of nozzles (15).
7. The autoclave curing device for aerated brick production according to claim 6, characterized in that: The steam device (13) is provided with a delivery pump (14), one end of the delivery pump (14) is connected to the steam device (13), and the other end of the delivery pump (14) is provided with a shunt pipe, and the shunt pipe is connected to the plurality of nozzles (15).
8. The autoclave curing device for aerated brick production according to claim 1, characterized in that: A pressure relief pipe is provided on the top of the curing bin (3), a pressure gauge is provided on the curing bin (3), and a sliding door is provided on the curing bin (3).
9. The autoclave curing device for aerated brick production according to claim 1, characterized in that: A bearing is fixedly sleeved on the support rod (6), and an outer wall of the bearing is fixedly connected to the movable plate (5). A threaded rod (18) is threadedly connected to the fixed plate (4), one end of the threaded rod (18) is plugged into a corresponding slider (16), and the other end of the threaded rod (18) passes through the curing bin (3) and is provided with a rotating plate.
Citation Information
Patent Citations
Autoclaved curing device for aerated brick production
CN215660948U