Zero-degree material feeding frame positioning flange device

By using a lock block design with bearings and handle control on the shaft on the zero-degree feed rack, the time-consuming and labor-intensive adjustment of existing devices is solved, and fast and accurate positioning is achieved and production efficiency and product quality is improved.

CN222972823UActive Publication Date: 2025-06-13HANGZHOU FUCHUNJIANG IND
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Patent Information

Application Number
CN202421666636.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-06-13
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing zero-degree feed rack positioning edge barrier device is time-consuming and labor-intensive to adjust, and it is difficult to adjust to the required position at one time, which can easily lead to unqualified tire products.

Method used

The bearing on the shaft is used instead of the original barrier. The handle controls the tightness of the shaft and the clamping groove plate between the locking block (threaded connection), so as to achieve quick change of positioning and width.

Benefits of technology

It reduces the difficulty and time of adjustment, and ordinary personnel can also make adjustments, simplifies institutional design, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a zero-degree material feeding frame positioning flange device which comprises a sliding groove plate, the sliding groove plate is arranged on the downstream portion of a feeding frame, a strip-shaped groove extending from left to right is defined by the sliding groove plate, four positioning assemblies are independently switched between the movable state and the locking state, and when the positioning assemblies are in the movable state, the positioning assemblies are locked in the strip-shaped groove. The positioning assemblies can move along the sliding grooves, when the positioning assemblies are in the locking state, the positioning assemblies are suitable for being used as flanges of zero-degree materials, two penetrating grooves are defined by the four positioning assemblies so that two sets of materials can pass through, each positioning assembly comprises a handle, a rotating shaft, a bearing, a locking piece and a sliding piece, the handle is connected to the upper portion of the rotating shaft, and the bearing is connected to the lower portion of the rotating shaft. The rotating shaft is sleeved with the bearing, the sliding piece is connected with the strip-shaped groove in a sliding mode, the lower portion of the rotating shaft is in threaded connection with the sliding piece, and the locking piece is suitable for locking the rotating shaft on the sliding groove plate.
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Description

Technical Field

[0001] The utility model relates to the field of tire production, and particularly relates to a positioning edge stop device for a zero-degree material feeding rack. Background Art

[0002] Zero-degree materials are one of the indispensable material components in tire production. Zero-degree materials have different widths and specifications, and at the same time, the fitting and positioning of zero-degree materials will be set according to the shape of the tire design. Therefore, when changing tires with different zero-degree specifications, it is necessary to adjust the positioning edge stop of the zero-degree feeding rack, and the adjustment frequency is relatively high. The existing zero-degree feeding rack edge stop adjustment device is time-consuming and laborious to adjust. At the same time, it is difficult to adjust the zero-degree positioning to the required position at one time. If the positioning is inaccurate, it is easy to squeeze the positioning of the remaining belted treads, resulting in batch unqualified tire products.

[0003] In the prior art, the zero-degree feeding rack is in the form of a flap pushed by a cylinder. There are pressure rollers and edge stops on the upper part of the flap. The edge stops are fixed by a large number of screws, which is time-consuming and laborious to adjust. The present invention removes the complex mechanism and uses a shaft with bearings to replace the original edge stop, and the handle controls the tightness of the shaft and the locking block (threaded connection) clamping the chute plate to achieve quick positioning replacement.

[0004] Please refer to Figure 1 , in the prior art, the zero-degree feeding rack is in the form of a flap pushed by a cylinder. There are 2 groups of pressure rollers and edge stops on the upper part of the flap. When changing the positioning, it is necessary to move the position of the pressure rollers. There are two fastening screws on the pressure rollers that need to be adjusted by professional technicians using special tools; when changing zero-degree materials with different widths, it is necessary to move the position of the edge stops. There are two fastening screws on the edge stops that need to be adjusted by professional technicians using special tools; therefore, when normally changing the zero-degree specifications, 4 components and 8 screws need to be adjusted at one time. It is often difficult to adjust them well at one time and requires repeated adjustment 2-3 times, which is time-consuming and laborious. Over the years, the screw parts of this component have become slippery and difficult to lock for precise positioning. The purpose of the present invention is to reduce the adjustment difficulty so that ordinary personnel can adjust it without professional technicians using special tools, reduce the adjustment time and simplify the mechanism, reduce the inefficiency of the mechanism caused by changing specifications, and enhance the reliability of the mechanism. Content of the Utility Model

[0005] The utility model provides a positioning edge stop device for a zero-degree material feeding rack, which comprises:

[0006] A chute plate, which is adapted to be arranged downstream of the feeding rack, and the chute plate defines a strip-shaped groove extending from left to right;

[0007] At least four positioning components, each of which independently switches between an active state and a locked state. When the positioning component is in the active state, it can move along the slide groove. When the positioning component is in the locked state, it is suitable for serving as a retaining edge for zero-degree materials. The four positioning components define two through grooves for two groups of materials to pass through. The positioning component includes a handle, a rotating shaft, a bearing, a locking member and a sliding member. The handle is connected to the top of the rotating shaft, the bearing sleeve is mounted on the outside of the rotating shaft, the sliding member is slidably connected to the strip groove, and the bottom of the rotating shaft is threadedly connected to the sliding member. The locking member is suitable for locking the rotating shaft on the slide groove plate.

[0008] In some embodiments, the locking member is a nut with an internal thread, and the rotating shaft has an external thread that is threadedly matched with the locking member.

[0009] In some embodiments, the nut is stopped above the slide plate.

[0010] In some embodiments, a roller is provided behind the slide plate.

[0011] In some embodiments, the rotating shaft has an inserting section above which is inserted into the handle, a bearing is mounted in the middle section, and a threaded section is formed below which is suitable for threaded cooperation with the locking member and the sliding member. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 and Figure 2 A schematic diagram of the structure of the positioning side guard device for the zero-degree material feeding rack provided by the utility model;

[0013] Figure 3 This is a structural cross-sectional view of the positioning side guard device of the zero-degree material feeding rack provided by the utility model. DETAILED DESCRIPTION

[0014] The technical core of the utility model is that the bearing on the rotating shaft replaces the original rib, and the handle controls the tightness of the rotating shaft and the locking block (threaded connection) to achieve positioning and quick change of width. The utility model removes the complex mechanism, uses the bearing on the shaft to replace the original rib, and the handle controls the tightness of the shaft and the locking block (threaded connection) to achieve positioning and quick change of width. Reduce the difficulty of adjustment, no professional technicians need to use special tools, and ordinary personnel can also adjust; reduce the adjustment time, simplify the mechanism; reduce the failure rate of the mechanism due to the change of specifications, and enhance the reliability of the mechanism.

[0015] Specifically, see Figure 1 - Figure 2 The utility model comprises a slide plate 14, which is suitable for being arranged downstream of the feeding rack. The slide plate 14 defines a strip groove 141 extending from left to right for accommodating and guiding the movement of the positioning assembly.

[0016] At least four positioning components 1, 2, 3, 4 are independently switched between the active state and the locked state. When the positioning components 1, 2, 3, 4 are in the active state, they can move along the slide 141. When the positioning components are in the locked state, they are suitable for being used as the retaining edge of the zero-degree material. The four positioning components define two through slots for two groups of materials to pass through. When the positioning components are in the active state, they can move along the strip groove 141 on the slide plate 14 to facilitate rapid position adjustment. When the positioning components 1, 2, 3, 4 are in the locked state, they are suitable for being used as the retaining edge of the zero-degree material to ensure stable material positioning; the four positioning components 1, 2, 3, 4 define two through slots 100 for two groups of materials to pass through.

[0017] See also Figure 3 Each positioning assembly includes a handle 7, a rotating shaft 9, a bearing 12, a locking member 15 and a sliding member 13. The handle 7 is connected to the top of the rotating shaft 9, the bearing is sleeved on the outside of the rotating shaft 9, the sliding member 13 is slidably connected to the strip groove 141, the bottom of the rotating shaft 9 is threadedly connected to the sliding member 13, and the locking member 15 is suitable for locking the rotating shaft on the slide plate 14. The handle 7 is connected to the top of the rotating shaft 9, and the rotation of the rotating shaft can be conveniently controlled by the handle. The rotating shaft 9 is provided with a bearing 12, and the bearing 12 is sleeved on the outside of the rotating shaft 9, which reduces friction and facilitates the smooth movement of the positioning assembly in the slide groove. The locking member 15 is a nut with an internal thread, and the rotating shaft 9 has an external thread that is threaded with the locking member 15. When the handle rotates the rotating shaft, the upper and lower positions of the rotating shaft 9 are adjusted by threaded connection. The sliding member 13 is slidably connected to the strip groove 141, and the bottom of the rotating shaft 9 is threadedly connected to the sliding member 13. By adjusting the rotating shaft 9, the locking or loosening of the positioning assembly can be achieved. The nut 15 is stopped above the slide plate 14. By tightening or loosening the nut, the locking degree of the positioning assembly on the slide plate can be controlled.

[0018] The locking piece is a nut with an internal thread, and the rotating shaft 9 has an external thread that is screwed with the locking piece. The nut 15 is stopped above the chute plate 14, and a roller is arranged behind the chute plate 14.

[0019] The rotating shaft 9 has an inserting section 91 above which is inserted and matched with the handle 7 , a bearing is sleeved on the middle section, and threaded sections 92 , 93 are formed below the rotating shaft 9 , which are suitable for threadingly matching with the locking member 15 and the sliding member 13 .

[0020] A roller 6 is provided behind the chute plate 14 to facilitate smooth transmission and positioning of materials.

[0021] The utility model has the advantages of simple structure, easy operation, and the ability to quickly and accurately adjust the positioning of zero-degree materials, thereby improving production efficiency and product quality.

[0022] The described chute plate is fixedly installed on the left and right side plates 10 by means of 3 screw nuts.

[0023] The technical core of the present invention lies in that a bearing is provided on the rotating shaft 9 to replace the original retaining edge. The handle 7 controls the tightness of the clamping of the chute plate 14 by the rotating shaft 9 and the locking block 113 (threaded connection) to achieve quick replacement of positioning and width. The present invention removes the complex mechanism, uses a bearing on the shaft to replace the original retaining edge, and the handle controls the tightness of the clamping of the shaft and the locking lock (threaded connection) to the chute plate to achieve quick replacement of positioning and width. It reduces the difficulty of adjustment, and ordinary personnel can also adjust without professional technicians using special tools. It reduces the adjustment time and simplifies the mechanism, reduces the failure rate caused by changing specifications, and enhances the reliability of the mechanism.

[0024] The utility model controls the rotation of the rotating shaft through the handle to realize the locking and loosening of the positioning component. The operation is simple, and there is no need for professional technicians to use special tools. Ordinary personnel can carry out the adjustment. The positioning component can move freely along the chute, quickly adjusting the position. When the predetermined position is reached, it is fixed by the locking component to achieve quick and accurate positioning. The utility model abandons the complex mechanism design, adopts the design of a bearing on the shaft, simplifies the structure of the whole device, reduces the failure points, and improves the reliability of the device. Due to the simple and fast adjustment process, it reduces the mistakes and damages caused by frequent adjustment, improves the production efficiency, and reduces the failure rate caused by specification replacement. By accurately positioning the zero-degree material, it avoids the material extrusion and dislocation caused by inaccurate positioning, ensures the quality consistency of tire products, and reduces the production of unqualified products.

[0025] The working process of the zero-degree material feeding rack positioning retaining edge device of the present utility model is as follows:

[0026] 1. Initial state: In the initial state, all positioning components are in the locked state, that is, the rotating shaft of each positioning component is firmly connected to the chute plate through a nut, so that the positioning component is fixed at a specific position on the chute plate, forming a retaining edge for the zero-degree material.

[0027] 2. Unlock the positioning component: When it is necessary to adjust the position of the positioning component, by manually operating the handle 7 and rotating the handle counterclockwise, the thread between the rotating shaft 9 and the locking component (nut) is loosened, gradually releasing the locked state of the positioning component. At this time, the positioning component is in an active state and can move freely in the strip-shaped groove of the chute plate 14.

[0028] 3. Adjust the device: When the positioning component is in an active state, according to the specifications and position requirements of the zero-degree material, manually move the positioning component so that it moves along the strip-shaped groove of the chute plate 14 to the required position. During the movement process, the sliding part is kept in sliding connection with the strip-shaped groove, and the bearing is sleeved outside the rotating shaft, reducing friction and making the movement process smoother.

[0029] 4. Locking and positioning assembly:

[0030] After the positioning assembly moves to the predetermined position, by rotating the handle 7 clockwise, the thread between the rotating shaft 9 and the locking member (nut) is gradually tightened until the positioning assembly is firmly locked on the chute plate 14. At this time, the positioning assembly is in the locked state, forming a new zero-degree material baffle position.

[0031] 5. Repeated adjustment: According to the actual production needs, if it is necessary to adjust the positions of other positioning assemblies, repeat the above steps to unlock, move, and lock all the positioning assemblies that need to be adjusted in turn until all the positioning assemblies are adjusted to the appropriate positions.

[0032] 6. Normal operation: After all the positioning assemblies are adjusted and locked, the zero-degree material feeding rack can operate normally. The zero-degree material is smoothly transported through the rollers behind the chute plate 14, and the baffle formed by the positioning assembly ensures the accurate positioning of the material, guaranteeing the stability and consistency of the zero-degree material during the production process.

[0033] 7. Maintenance and repair: During long-term use, if maintenance or repair is required, the positioning assembly can be unlocked through the handle 7 for necessary adjustment or replacement. Since the structure of the present utility model is simple, it is easy to disassemble, assemble, and maintain, reducing the maintenance time and cost.

[0034] By controlling the tightness of the thread between the rotating shaft 9 and the locking member (nut) through the handle 7, the locking and moving states of the positioning assembly are switched, enabling the positioning assembly to move freely and be accurately positioned in the strip-shaped groove of the chute plate 14. The present utility model not only has simple operation and rapid adjustment, but also has a simplified structure and reduced failure rate, significantly improving the production efficiency and product quality.

Claims

1. A zero-degree material feeding rack positioning rib device, characterized in that: The device includes: A chute plate, which is suitable for being arranged downstream of the feeding rack, wherein the chute plate defines a strip-shaped groove extending from left to right; At least four positioning components, each of which independently switches between an active state and a locked state. When the positioning component is in the active state, it can move along the slide groove. When the positioning component is in the locked state, it is suitable for serving as a retaining edge for zero-degree materials. The four positioning components define two through grooves for two groups of materials to pass through. The positioning component includes a handle, a rotating shaft, a bearing, a locking member and a sliding member. The handle is connected to the top of the rotating shaft, the bearing sleeve is mounted on the outside of the rotating shaft, the sliding member is slidably connected to the strip groove, and the bottom of the rotating shaft is threadedly connected to the sliding member. The locking member is suitable for locking the rotating shaft on the slide groove plate.

2. The zero-degree material feeding rack positioning rib device according to claim 1, characterized in that: The locking piece is a nut with an internal thread, and the rotating shaft has an external thread that is threadedly matched with the locking piece.

3. The zero-degree material feeding rack positioning rib device according to claim 2, characterized in that: The nut is stopped above the slide plate.

4. The zero-degree material feeding rack positioning rib device according to claim 1, characterized in that: A roller is arranged at the rear of the chute plate.

5. The zero-degree material feeding rack positioning rib device according to claim 1, characterized in that: The rotating shaft has an inserting section above which is inserted and matched with the handle, a bearing is sleeved on the middle section, and a threaded section is formed below the rotating shaft, which is suitable for threading with the locking piece and the sliding piece.