Automatic winder with yarn guiding device
By setting up a yarn inner hole and a ventilation main hole on the main body of the yarn guide tube of the automatic winder, and using an oblique blowing hole and a series-connected auxiliary blowing air path, the problem of yarn drawing when the inner diameter of the slender tube is small is solved, the stable passage of the yarn and the reliability of the blowing head yarn drawing action is achieved, and the head efficiency is improved.
Patent Information
- Application Number
- CN202421834536.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing automatic winders are difficult to effectively control excessive yarn fluctuations during the yarn unwinding process. Especially when the inner diameter of the slender tube is small, it is difficult for a single main blower to reliably complete the yarn drawing action of the blowing head, resulting in inefficient head growth.
An automatic winder with a yarn drawing device is designed. By providing a yarn inner hole and a vent main hole on the main body of the yarn pipe, and communicating with the yarn inner hole using at least two vent holes blowing obliquely upwards, combined with a series auxiliary blowing air path, an upward force is provided to guide the yarn through the elongated tube.
The stable passage of yarn in the slender channel is achieved, ensuring the reliability of each blow-head yarn drawing operation, reducing the difficulty of parts processing and manufacturing and scrapping rate, and significantly improving the efficiency of the head.
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Figure CN222974555U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of textile machinery manufacturing, relates to the improvement of an automatic winder, and specifically relates to an automatic winder with a yarn guiding device. Background Technique
[0002] On a yarn winding device, in order to effectively control the excessive fluctuation of the yarn during the yarn unwinding process and stabilize the tension, when the yarn is unwound, a slender tube is used to control the unwinding wave band of the yarn. However, when the yarn passes through the slender tube, there will be a problem that it is not easy to pass through, which affects the head feeding efficiency.
[0003] Precisely because of the continuous optimization of the unwinding process, the requirement for the length of the yarn guiding distance is continuously increasing. For a long distance and a small inner diameter of the yarn guiding tube, especially for special yarn varieties, relying on a single main blowing often cannot reliably complete each blowing head and yarn guiding action. An auxiliary blowing structure needs to be added, and the previous single-airway auxiliary blowing can no longer ensure the reliability of the blowing head.
[0004] In the existing structure, the bottom of the main pipe can be connected by means of threads or the like to form a bottom chamber, and then the blowing holes are penetrated upward to blow air upward. This method can only blow air upward from the bottom, and it is not very easy to guide the yarn for a long tube.
[0005] How to design an automatic winder with a yarn guiding device that can effectively and reliably allow the yarn to pass through the slender channel to complete each blowing head and yarn guiding action, and has a reasonable structure design, can significantly reduce the part processing and manufacturing difficulty and the scrap rate. This is an urgent technical problem to be solved in this field. Content of the Utility Model
[0006] The utility model provides an automatic winder with a yarn guiding device to solve the problems and deficiencies existing in the prior art, which can effectively and reliably allow the yarn to pass through the slender channel to complete each blowing head and yarn guiding action, and has a reasonable structure design, can significantly reduce the part processing and manufacturing difficulty and the scrap rate.
[0007] The purpose of the utility model is achieved by the following technical solutions:
[0008] An automatic winder with a yarn guiding device, comprising a single spindle of the winder. The single spindle of the winder includes a large and small chuck for the bobbin, a grooved drum, a yarn clearer, a splicer, a large suction nozzle, a small suction nozzle, a tension device, a yarn guiding device, a tube changing device and an equipment air supply system. The yarn guiding device includes a positioning bracket, an air pipe, a main body of the yarn guiding tube, a blowing nozzle and a tube sleeve. The middle of the main body of the yarn guiding tube is provided with a vertically arranged yarn passing inner hole. The tube sleeve is installed at the yarn guiding tube orifice at the lower end of the yarn passing inner hole. The main body of the yarn guiding tube is installed on the positioning bracket. One end of the air pipe is connected to the equipment air supply system, and the blowing nozzle provided at the other end of the air pipe is communicated with the yarn passing inner hole of the main body of the yarn guiding tube. It is characterized in that a main ventilation hole is parallelly opened beside the yarn passing inner hole on the main body of the yarn guiding tube. The blowing nozzle is communicated with the main ventilation hole, and the main ventilation hole is communicated with the yarn passing inner hole through at least two blowing holes that blow air obliquely upward.
[0009] Improvement to the above technical solution: A process processing hole that is communicated with the blowing hole and has the same axis as it is opened on the outer wall of the main body of the yarn guiding tube. The process processing hole is closed with a plug. The plug includes an aluminum seal and a steel ball.
[0010] Further improvement to the above technical solution: The blowing hole and the process processing hole have the same aperture, and the aperture of both the blowing hole and the process processing hole is 1-3 mm.
[0011] Further improvement to the above technical solution: The diameter of the main ventilation hole is 2-4 mm, and the length of the main ventilation hole is 70-120 mm; the included angle between the blowing hole and the main ventilation hole is 25°-45°.
[0012] Further improvement to the above technical solution: The main body of the yarn guiding tube is a cylinder, and the inner diameter of the lower end of the tube sleeve is in the shape of a flared mouth for guiding the yarn into the yarn passing inner hole of the main body of the yarn guiding tube.
[0013] The first improvement to the above technical solution: The positioning bracket is an inverted L-shaped plate. The upper end of the main ventilation hole is close to the bottom surface of the top of the positioning bracket, and the lower end of the main ventilation hole is close to one side of the tube sleeve. The blowing nozzle is communicated with the upper end of the main ventilation hole. There are two blowing holes. One blowing hole is communicated with the middle part of the main ventilation hole, and the other blowing hole is communicated with the lower part of the main ventilation hole.
[0014] The second improvement to the above technical solution: The positioning bracket is an inverted L-shaped plate. The upper end of the main ventilation hole is located in the upper middle part of the yarn guiding tube body. The lower port of the main ventilation hole penetrates through the bottom surface of the yarn guiding tube body, and the lower port is closed with a plug. The plug includes an aluminum seal and a steel ball. The blow nozzle is communicated with the middle or lower part of the main ventilation hole. There are two blow holes. One blow hole is communicated with the middle part of the main ventilation hole, and the other blow hole is located below the blow nozzle and is communicated with the lower part of the main ventilation hole.
[0015] The advantages and positive effects of the present utility model compared with the prior art are:
[0016] 1. In the present utility model, compressed air is distributed to each blow hole through the main ventilation hole, and then blows air in a series-connected auxiliary blowing air path obliquely to give a certain upward force to the yarn, so that the yarn can pass through the slender tube smoothly.
[0017] 2. In the present utility model, a process machining hole that is communicated with the blow hole and has the same axis is opened on the outer wall of the yarn guiding tube body. The process machining hole is closed with a plug. The plug includes an aluminum seal and a steel ball to prevent compressed air from leaking and reducing pressure. Its structural design is reasonable, convenient for processing and manufacturing, and can significantly reduce the difficulty of part processing and manufacturing and the rejection rate. Description of the Drawings
[0018] Figure 1 It is a schematic structural diagram of Embodiment 1 of the yarn guiding device in an automatic winder with a yarn guiding device according to the present utility model;
[0019] Figure 2 It is a schematic structural diagram of Embodiment 2 of the yarn guiding device in an automatic winder with a yarn guiding device according to the present utility model;
[0020] Figure 3 It is a schematic structural diagram of Embodiment 3 of the yarn guiding device in an automatic winder with a yarn guiding device according to the present utility model.
[0021] The reference numerals in the figure are: 1. Positioning bracket; 2. Air pipe; 3. Yarn guiding tube body; 4. Blow nozzle; 5. Steel ball; 6. Tube sleeve. Detailed Description of the Invention
[0022] The following further describes the present utility model in detail with reference to the drawings:
[0023] See Figures 1 - 3, a specific implementation of an automatic winder with a yarn guiding device according to the present utility model, including a single spindle of the winder. The single spindle of the winder includes a large and small chuck for the bobbin, a grooved drum, a yarn clearer, a splicer, a large suction nozzle, a small suction nozzle, a tension device, a yarn guiding device, a tube changing device, and an equipment air supply system. The yarn guiding device includes a positioning bracket 1, an air pipe 2, a main body of the yarn guiding tube 3, a blowing nozzle 4, and a tube sleeve 6. The middle of the main body of the yarn guiding tube 3 is provided with a vertically arranged yarn passing inner hole, and a tube sleeve 6 is installed at the yarn guiding port at the lower end of the yarn passing inner hole. The main body of the yarn guiding tube 3 is installed on the positioning bracket 1. One end of the air pipe 2 is connected to the equipment air supply system, and the blowing nozzle 4 provided at the other end of the air pipe 2 is communicated with the yarn passing inner hole of the main body of the yarn guiding tube 3. A main air vent is parallelly opened beside the yarn passing inner hole on the main body of the yarn guiding tube 3, and the main air vent is communicated with the yarn passing inner hole through at least two blowing holes blowing obliquely upward.
[0024] Further, a process processing hole communicated with the blowing hole and having the same axis as it is opened on the outer wall of the main body of the yarn guiding tube 3, and the process processing hole is closed with a plug. The plug includes an aluminum seal and a steel ball 5. Since the drill bit penetrates obliquely from the outside of the main body of the yarn guiding tube 3 to the yarn passing inner hole during processing, the process processing hole generated during processing needs to be blocked.
[0025] Still further, the blowing hole and the process processing hole have the same aperture, and the aperture of both the blowing hole and the process processing hole is 1 - 3 mm.
[0026] Also further, the diameter of the main air vent is 2 - 4 mm, and the length of the main air vent is 60 - 120 mm. During specific implementation, generally there are two blowing holes. When the length of the main air vent is relatively long, the blowing holes can be increased. The main body of the yarn guiding tube 3 is a cylinder, and the inner diameter of the lower end of the tube sleeve 6 is in the shape of a flared mouth for guiding the yarn into the yarn passing inner hole of the main body of the yarn guiding tube. The yarn passing part of the flared mouth of the tube sleeve 6 is a wear-resistant treatment layer.
[0027] Preferably, the included angle between the blowing hole and the main air vent is 25° - 45°.
[0028] See Figure 1, Embodiment 1 of a yarn guiding device of the present utility model includes a positioning bracket 1, an air pipe 2, a main yarn guiding pipe body 3, a blowing nozzle 4 and a pipe sleeve 6. The middle of the main yarn guiding pipe body 3 is provided with a vertically arranged yarn passing inner hole, and the yarn guiding port at the lower end of the main yarn guiding pipe body 3 is fixedly connected to the smooth and wear-resistant pipe sleeve 6. The positioning bracket 1 is an inverted L-shaped plate, one side of the positioning bracket 1 is installed on the main body of the yarn winding equipment, and the main yarn guiding pipe body 3 is installed on the positioning bracket 1. A main ventilation hole is parallelly opened beside the yarn passing inner hole on the main yarn guiding pipe body 3. The upper end of the main ventilation hole is close to the bottom surface of the top of the positioning bracket 1, and the lower end of the main ventilation hole is close to one side of the pipe sleeve 6. One end of the air pipe 2 passes through the positioning bracket 1 (this passing is only to restrict and restrain the air pipe 2) and is connected to the equipment air supply system. The equipment air supply system provides a stable air pressure p to enter the air pipe 2, and the other end of the air pipe 2 is provided with a blowing nozzle 4. A blowing inlet communicating with the main ventilation hole is arranged at the upper end of the side wall of the main yarn guiding pipe body 3, and the blowing nozzle 4 is connected to the blowing inlet. Here, the outer diameter of the blowing nozzle 4 is in interference fit with the main ventilation hole, which can also be understood as a sealed connection. There are two blowing holes arranged obliquely upward to connect the main ventilation hole and the yarn passing inner hole of the main yarn guiding pipe body 3 respectively. Among them, one blowing hole communicates with the middle part of the main ventilation hole, and the other blowing hole communicates with the lower part of the main ventilation hole.
[0029] According to the feasibility and convenience of processing, a process processing hole communicating with the blowing hole and having the same axis is opened on the outer wall of the above-mentioned main yarn guiding pipe body, and the process processing hole is closed with a plug. The plug includes, but is not limited to, using plugs such as steel balls 5 or aluminum seals to prevent compressed air from leaking and reducing pressure.
[0030] Specifically: the blowing hole and the process processing hole have the same aperture, and the aperture of both the blowing hole and the process processing hole is 2 mm. The diameter of the above-mentioned main ventilation hole is 3 mm, and the length of the main ventilation hole is 90 mm. Preferably, the included angle between the blowing hole and the main ventilation hole is 35°.
[0031] See Figure 2, Embodiment 2 of a yarn guiding device of the present utility model includes a positioning bracket 1, an air pipe 2, a main yarn guiding pipe body 3, a blowing nozzle 4 and a pipe sleeve 6. The middle of the main yarn guiding pipe body 3 is provided with a vertically arranged yarn passing inner hole. The yarn guiding port at the lower end of the main yarn guiding pipe body 3 is fixedly connected to the smooth and wear-resistant pipe sleeve 6. The positioning bracket 1 is an inverted L-shaped plate. One side of the positioning bracket 1 is installed on the main body of the yarn winding equipment, and the main yarn guiding pipe body 3 is installed on the positioning bracket 1. A main ventilation hole is parallelly opened beside the yarn passing inner hole on the main yarn guiding pipe body 3. The upper end of the main ventilation hole is located in the middle of the main yarn guiding pipe body 3, and the lower port of the main ventilation hole penetrates through the bottom surface of the main yarn guiding pipe body 3. The lower port is closed with an aluminum seal or a steel ball 5. One end of the air pipe 2 passes through the positioning bracket 1 (this passing is only to limit and restrain the air pipe 2) and is connected to the equipment air supply system. The equipment air supply system provides a stable air pressure p into the air pipe 2. The other end of the air pipe 2 is provided with a blowing nozzle 4. A blowing air inlet communicating with the main ventilation hole is arranged at the lower part of the side wall of the main yarn guiding pipe body 3. The blowing nozzle 4 is connected to the blowing air inlet. Here, the outer diameter of the blowing nozzle 4 is in interference fit with the main ventilation hole, which can also be understood as a sealed connection. There are two blowing holes arranged obliquely upward, respectively connecting the main ventilation hole and the yarn passing inner hole of the main yarn guiding pipe body 3. Among them, one of the blowing holes communicates with the upper part of the main ventilation hole, and the other blowing hole is located below the blowing nozzle 4 and communicates with the lower part of the main ventilation hole. According to the feasibility and convenience of processing, a process processing hole communicating with the blowing hole and having the same axis as it is opened on the outer wall of the above-mentioned main yarn guiding pipe body 3. The process processing hole is closed with a plug. The plug includes, but is not limited to, plugs such as steel balls 5 or aluminum seals for closing to prevent compressed air from leaking and reducing pressure.
[0032] Specifically: The diameters of the above-mentioned blowing holes and the process processing holes are the same, and the diameters of both the blowing holes and the process processing holes are 2 mm. The diameter of the above-mentioned main ventilation hole is 3 mm, and the length of the main ventilation hole is 70 mm. Preferably, the included angle between the above-mentioned blowing hole and the main ventilation hole is 35°.
[0033] See Figure 3 , Embodiment 3 of a yarn guiding device of the present utility model. Embodiment 3 of the present utility model has the same basic structure as Embodiment 2, and the differences are as follows:
[0034] In Embodiment 3, a blowing air inlet communicating with the main ventilation hole is arranged in the middle of the side wall of the main yarn guiding pipe body 3. The blowing nozzle 4 is connected to the blowing air inlet. Here, the outer diameter of the blowing nozzle 4 is in interference fit with the main ventilation hole, which can also be understood as a sealed connection. Other structures are the same as those in Embodiment 2, so they will not be described again.
[0035] An embodiment of a yarn guiding method of the above-mentioned yarn guiding device of the present utility model. The yarn guiding device further includes a control system, and is characterized in that the yarn guiding method includes the following steps:
[0036] Step 1: The control system controls the equipment air supply system to supply air to the air pipe 2. The air pipe 2 blows air into the ventilation main hole through the nozzle 4 and blows air into the yarn passing inner hole of the yarn guiding tube body 3 through two air blowing holes.
[0037] Step 2: The yarn is introduced upward from the yarn guiding tube orifice at the lower end of the yarn passing inner hole through positive pressure. Each air blowing hole then blows air in a series-connected auxiliary air blowing air path obliquely upward in a relay manner, enabling the yarn to smoothly pass through the yarn passing inner hole and be blown out from the outlet at the upper end of the yarn passing inner hole.
[0038] Certainly, the above description is not a limitation of the invention, and the present utility model is not limited to the above examples. Any changes, modifications, additions, or substitutions made by those of ordinary skill in the art within the scope of the essence of the present utility model shall also fall within the protection scope of the present utility model.
Claims
1. An automatic winding machine with a yarn feeding device, including a single spindle of the winding machine, the single spindle of the winding machine includes a bobbin size chuck, a grooved drum, a yarn clearer, a splicer, a large suction nozzle, a small suction nozzle, a tension device, a yarn feeding device, a tube changing device and an equipment air supply system, the yarn feeding device includes a positioning bracket, an air pipe, a yarn feeding tube body, a blowing nozzle and a pipe sleeve, the middle of the yarn feeding tube body is a vertically arranged yarn passing inner hole, the yarn feeding tube opening at the lower end of the yarn passing inner hole is installed with the pipe sleeve, the yarn feeding tube body is installed on the positioning bracket, one end of the air pipe is connected to the equipment air supply system, the blowing nozzle arranged at the other end of the air pipe is connected to the yarn passing inner hole of the yarn feeding tube body, characterized in that The main ventilation hole is parallelly opened on the main body of the yarn guide tube beside the inner yarn hole, the blowing nozzle is connected with the main ventilation hole, and the main ventilation hole is connected with the inner yarn hole through at least two blowing holes for blowing air obliquely upward.
2. The automatic winding machine with a yarn delivery device according to claim 1, characterized in that: A process hole is provided on the outer wall of the yarn guide tube body, which is connected with the air blowing hole and the axes of the two coincide with each other. The process hole is sealed with an aluminum seal or a steel ball.
3. The automatic winding machine with a yarn delivery device according to claim 2, characterized in that: The diameter of the air blowing hole is the same as that of the process hole, and the diameters of the air blowing hole and the process hole are both 1-3 mm.
4. The automatic winding machine with a yarn delivery device according to claim 3, characterized in that: The diameter of the main ventilation hole is 2-4 mm, the length of the main ventilation hole is 70-120 mm, and the angle between the blowing hole and the main ventilation hole is 25°-45°.
5. The automatic winding machine with a yarn delivery device according to any one of claims 1 to 4, characterized in that: The main body of the yarn drawing tube is a cylinder, and the inner diameter of the lower end of the tube sleeve is a bell-mouth shape, which is used to guide the yarn into the yarn passing inner hole of the main body of the yarn drawing tube.
6. The automatic winding machine with a yarn delivery device according to any one of claims 1 to 4, characterized in that: The positioning bracket is an inverted L-shaped plate, the upper end of the main ventilation hole is close to the bottom surface of the top of the positioning bracket, the lower end of the main ventilation hole is close to one side of the pipe sleeve, the blowing nozzle is connected to the upper end of the main ventilation hole, there are two blowing holes, one blowing hole is connected to the middle part of the main ventilation hole, and the other blowing hole is connected to the lower part of the main ventilation hole.
7. The automatic winding machine with a yarn delivery device according to claim 5, characterized in that: The positioning bracket is an inverted L-shaped plate, the upper end of the main ventilation hole is close to the bottom surface of the top of the positioning bracket, the lower end of the main ventilation hole is close to one side of the pipe sleeve, the blowing nozzle is connected to the upper end of the main ventilation hole, there are two blowing holes, one blowing hole is connected to the middle part of the main ventilation hole, and the other blowing hole is connected to the lower part of the main ventilation hole.
8. The automatic winding machine with a yarn delivery device according to any one of claims 1 to 4, characterized in that: The positioning bracket is an inverted L-shaped plate, the upper end of the main ventilation hole is located in the middle and upper part of the yarn drawing tube body, the lower port of the main ventilation hole passes through the bottom surface of the yarn drawing tube body, and the lower port is closed with a plug, and the plug includes an aluminum seal and a steel ball. The blowing nozzle is connected to the middle or lower part of the main ventilation hole, and there are two blowing holes, one of which is connected to the middle part of the main ventilation hole, and the other blowing hole is located below the blowing nozzle and connected to the lower part of the main ventilation hole.
9. The automatic winding machine with a yarn delivery device according to claim 5, characterized in that: The positioning bracket is an inverted L-shaped plate, the upper end of the main ventilation hole is located in the middle and upper part of the yarn drawing tube body, the lower port of the main ventilation hole passes through the bottom surface of the yarn drawing tube body, and the lower port is closed with a plug, and the plug includes an aluminum seal and a steel ball. The blowing nozzle is connected to the middle or lower part of the main ventilation hole, and there are two blowing holes, one of which is connected to the middle part of the main ventilation hole, and the other blowing hole is located below the blowing nozzle and connected to the lower part of the main ventilation hole.
Citation Information
Cited By
Yarn guiding device and yarn guiding method
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