Track adjusting device

By designing a track adjustment device including a shaped fixer and a track adjustment bolt adjustment substrate, the problems of complex and inefficient track adjustment operations in the prior art are solved, and fast, safe and efficient track adjustment is achieved.

CN222974722UActive Publication Date: 2025-06-13CHINA MCC20 GRP CORP LTD
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Patent Information

Application Number
CN202421788031.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-13
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing track adjustment methods are complex in operation and require welding, cutting and painting refining processes, resulting in low operating efficiency.

Method used

A track adjustment device is designed, including a shaped fixer and a track adjustment bolt adjustment substrate. Through the cooperation of the shaped fixer and the fixer fixing bolt, it is quickly fixed to the crane beam, and the track adjustment bolt adjustment substrate is used to adjust the track position by rotating the track adjustment bolt.

Benefits of technology

The device greatly simplifies the operation steps, reduces welding, cutting and painting processes, improves the efficiency of track adjustment, reduces labor costs, and avoids the risk of high-altitude fire operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a track adjusting device which comprises a [-shaped fixator and a track adjusting bolt adjusting base plate. The whole [-shaped fixator is in a [shape and comprises two clamping plates which are parallel to each other and arranged at an interval and a connecting plate used for the two clamping plates, and one clamping plate is perpendicularly connected with a rail adjusting bolt adjusting base plate which is located on the outer side of the [-shaped fixator. A screw hole I is formed in the rail adjusting bolt adjusting base plate, and a rail adjusting bolt is connected to the screw hole I in a threaded mode. A screw hole II is formed in the clamping plate, and a fixator fixing bolt is connected to the screw hole II in a threaded mode. The track adjusting device is reasonable in structural design, the [-shaped fixing device serves as a device fixing foundation, the [-shaped fixing device is fixed to the crane beam through the fixing device fixing bolts, applicability is good, welding, cutting, paint repairing and other operations of a traditional technology are not needed, operation efficiency is greatly improved, and application prospects are good.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromechanical equipment installation, and relates to a track adjusting device, in particular to a track adjusting device with simple operation and capable of greatly improving the track adjusting efficiency. Background Technique

[0002] A bridge crane is a hoisting equipment that spans over workshops, warehouses, and material yards for material hoisting. Its two ends are located on the crane girders of steel structure columns. The bridge of the bridge crane runs longitudinally along the tracks laid on the two-sided crane girders above, and can utilize the space under the bridge for hoisting materials without being hindered by ground equipment. It is a kind of hoisting machinery and equipment with the widest use range and the largest number, and is widely applicable to indoor and outdoor warehouses, factories, docks, open storage yards, etc.

[0003] The crane girder is a structure that supports the operation of the bridge crane. Tracks are installed on the crane girder, and the bridge crane travels back and forth on the crane girder through the tracks. Due to the characteristics of short construction time, low cost, and convenient loading and unloading of steel structure crane girders, steel structure crane girders have been widely used in China in the past few decades.

[0004] For the installation and adjustment of the traveling track of the bridge crane, after placing the track on the steel structure crane girder and adjusting the elevation and center line deviation, a rail clip is installed to fix the track. The steps of the currently commonly used track adjustment method are as follows: 1) Weld a track adjustment bolt adjusting substrate on the crane girder. The track adjustment bolt adjusting substrate is perpendicular to the crane girder, and a threaded hole is opened on the track adjustment bolt adjusting substrate, and an adjustment bolt is threadedly connected at the threaded hole; 2) Rotate the adjustment bolt to top the track to the position required by the installation specification; 3) Install the rail clip and tighten the rail clip bolt; 4) Cut the track adjustment bolt adjusting substrate and polish it flat; 5) Repair the primer and topcoat at the position where the track adjustment bolt adjusting substrate is welded on the crane girder. The above method is cumbersome to operate, requires welding and cutting of the track adjustment bolt adjusting substrate, and has low operation efficiency.

[0005] Therefore, it is of great practical significance to develop a track adjusting device with simple operation and capable of greatly improving the track adjusting efficiency. Content of the Utility Model

[0006] Due to the above-mentioned defects in the prior art, the utility model provides a track adjusting device with simple operation and capable of greatly improving the track adjusting efficiency to solve the problems of complex operation and low operation efficiency of the existing track adjustment method.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A track adjusting device includes a U-shaped fixer and a track adjustment bolt adjusting substrate;

[0009] The U-shaped fixator is U-shaped as a whole, including two parallel and spaced-apart clamping plates and a connecting plate for the two clamping plates. A track adjustment bolt adjusting substrate is vertically connected to one clamping plate, and the track adjustment bolt adjusting substrate is located outside the U-shaped fixator. A screw hole I is opened on the track adjustment bolt adjusting substrate, and a track adjustment bolt is threadedly connected to the screw hole I. A screw hole II is opened on the clamping plate, and a fixator fixing bolt is threadedly connected to the screw hole II.

[0010] The track adjustment device of the present utility model has a reasonable structural design. Using the U-shaped fixator as the device fixing foundation, the U-shaped fixator is fixed on the crane beam by the fixator fixing bolt. Taking the track adjustment bolt adjusting substrate on the U-shaped fixator as the substrate of the track adjustment bolt, the track can be adjusted by rotating the track adjustment bolt. The track adjustment device of the present utility model can be quickly installed at the required position according to needs, without operations such as welding, cutting, and painting in the traditional process, greatly improving the operation efficiency and having a good application prospect.

[0011] The operation steps of the above track adjustment device are as follows:

[0012] (1) Install the track adjustment device at the position of the crane beam flange.

[0013] (2) Tighten the fixator fixing bolt to fix the track adjustment device.

[0014] (3) Rotate the track adjustment bolt to top the track to the position required by the installation specification.

[0015] (4) Install the rail clip and tighten the rail clip bolt.

[0016] (5) Loosen the fixator fixing bolt and remove the track adjustment device.

[0017] As a preferred technical solution:

[0018] For a track adjustment device as described above, the connecting plate is perpendicular to the clamping plate.

[0019] For a track adjustment device as described above, the track adjustment bolt adjusting substrate is fixedly welded to the clamping plate with the screw hole II.

[0020] The U-shaped fixator is integrally formed or processed by welding. Specifically, the connecting plate is welded to the two clamping plates located on both sides of the connecting plate respectively.

[0021] For a track adjustment device as described above, the distance between the two clamping plates of the U-shaped fixator is greater than the thickness of the crane beam flange under the track to be adjusted.

[0022] For a track adjustment device as described above, there are at least two screw holes II; at least two screw holes II are arranged in sequence along the length direction of the crane beam.

[0023] The above technical solution is only a feasible technical solution of the present utility model, and the protection scope of the present utility model is not limited thereto. Those skilled in the art can reasonably adjust the specific design according to actual needs.

[0024] The above-mentioned utility model has the following advantages or beneficial effects:

[0025] (1) The track adjustment device of the present utility model has a simple structural design, is easy to manufacture and has a low cost;

[0026] (2) The track adjustment device of the present utility model can be conveniently fixed to the target position by using the U-shaped fixator and the fixator fixing bolt, reducing the procedures of welding the track adjustment device in the traditional process, the procedures of cutting the track adjustment device and grinding it flat, and the procedures of applying primer and topcoat, thus greatly improving the operation efficiency;

[0027] (3) The track adjustment device of the present utility model does not require welding, solving the problems of high-altitude hot work risk during welding and the supervision work of at least two people for high-altitude three-dimensional hot work in the traditional process;

[0028] (4) The track adjustment device of the present utility model greatly improves the installation and adjustment efficiency, saves labor costs and has a good application prospect. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] By reading the detailed description of the non-limiting embodiments with reference to the following drawings, the present utility model and its features, shape and advantages will become more obvious. The same reference numerals indicate the same parts in all the drawings. The drawings are not drawn to scale, and the focus is on showing the gist of the present utility model.

[0030] Figure 1 It is a top view when the track adjustment device of the present utility model is applied;

[0031] Figure 2 It is Figure 1 A-A sectional view;

[0032] Among them, 1 - crane girder, 2 - track, 3 - track adjustment device, 31 - U-shaped fixator, 32 - fixator fixing bolt, 33 - track adjustment bolt adjusting substrate, 34 - track adjustment bolt, 4 - rail clip. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0033] The following further describes the structure of the present utility model in conjunction with the drawings and specific embodiments, but it is not a limitation of the present utility model.

[0034] Embodiment 1

[0035] A track adjustment device, such asFigure 1 and 2 As shown in and

[0036] , it includes a U-shaped fixer 31 and an adjusting bolt adjusting substrate 33 for the track;

[0036] The U-shaped fixer 31 is integrally U-shaped, including two parallel and spaced-apart clamping plates and a connecting plate for the two clamping plates and perpendicular to the clamping plates. The distance between the two clamping plates of the U-shaped fixer 31 is greater than the thickness of the flange plate of the crane beam under the track to be adjusted. A track adjusting bolt adjusting substrate 33 is vertically welded on one clamping plate and the track adjusting bolt adjusting substrate 33 is located outside the U-shaped fixer 31. A screw hole I is opened on the track adjusting bolt adjusting substrate 33 and a track adjusting bolt 34 is threadedly connected at the screw hole I. Two screw holes II are opened on the clamping plate connected to the track adjusting bolt adjusting substrate 33. The two screw holes II are arranged in sequence along the length direction of the crane beam and are symmetrically arranged on both sides of the track adjusting bolt 34. A fixer fixing bolt 32 is threadedly connected at the screw hole II.

[0037] The operation steps of the above track adjusting device are as follows:

[0038] (1) Install the track adjusting device 3 at the position of the flange plate of the crane beam 1;

[0039] (2) Tighten the fixer fixing bolt 32 to fix the track adjusting device;

[0040] (3) Rotate the track adjusting bolt 34 to push the track 2 to the position required by the installation specification. At this time, the state is as shown in Figures 1 to 2 ; Figures 1 to 2 shown;

[0041] (4) Install the rail clip 4 and tighten the rail clip bolts;

[0042] (5) Loosen the fixer fixing bolt 32 and remove the track adjusting device 3.

[0043] It has been verified that the track adjusting device of the present utility model has a reasonable structural design. With the U-shaped fixer as the device fixing foundation, the U-shaped fixer is fixed on the crane beam by the fixer fixing bolt. With the track adjusting bolt adjusting substrate on the U-shaped fixer as the substrate of the track adjusting bolt, the track can be adjusted by rotating the track adjusting bolt. The track adjusting device of the present utility model can be quickly installed at the required position according to needs, without operations such as welding, cutting, and painting in the traditional process, greatly improving the operation efficiency and having a good application prospect.

[0044] Those skilled in the art should understand that those skilled in the art can realize variations in combination with the prior art and the above embodiments, which will not be elaborated here. Such variations do not affect the essence of the present utility model and will not be elaborated here.

[0045] The preferred embodiments of the present utility model have been described above. It should be understood that the present utility model is not limited to the above specific embodiments, and the devices and structures not described in detail therein should be understood to be implemented in a common manner in the art; any person skilled in the art can, without departing from the scope of the technical solution of the present utility model, make many possible changes and modifications to the technical solution of the present utility model by using the methods and technical contents disclosed above, or modify it into an equivalent embodiment with equivalent changes, which does not affect the essence of the present utility model. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model still fall within the scope of protection of the technical solution of the present utility model.

Claims

1. A track adjustment device, characterized in that: It includes a U-shaped fixator and an adjusting bolt for the track to adjust the base plate; The U-shaped fixator is integrally U-shaped, including two clamping plates arranged in parallel and at intervals and a connecting plate for the two clamping plates. A track adjusting bolt adjusting base plate is vertically connected to one clamping plate and the track adjusting bolt adjusting base plate is located outside the U-shaped fixator. A screw hole I is formed in the track adjusting bolt adjusting base plate and a track adjusting bolt is threadedly connected at the screw hole I. A screw hole II is formed in the clamping plate and a fixator fixing bolt is threadedly connected at the screw hole II.

2. A track adjustment device according to claim 1, characterized in that: The connecting plate is perpendicular to the clamping plate.

3. A track adjustment device according to claim 1, characterized in that: The track adjusting bolt adjusting base plate is fixedly welded to the clamping plate provided with the screw hole II.

4. A track adjustment device according to claim 1, characterized in that: The distance between the two clamping plates of the U-shaped fixator is greater than the thickness of the flange plate of the crane beam below the track to be adjusted.

5. A track adjustment device according to claim 4, characterized in that: There are at least two screw holes II; at least two screw holes II are arranged in sequence along the length direction of the crane beam.