Material stacking lifting module
By designing the stacking lifting module, the problems of skew and collapse during stacking of the carrier plates are solved, and the automatic loading and unloading of the carrier plates is realized, and the production efficiency is improved. It is suitable for electronic products and other stacking products.
Patent Information
- Application Number
- CN202422330792.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The carrier plates in electronic products such as electronic watches are easily deflected or collapsed after being stacked to a certain height, resulting in the automatic material extraction mechanism being unable to accurately grasp the carrier plate, affecting the loading, and the manual loading efficiency is low, which cannot meet the needs of automated production.
A stacked lifting module is designed, including a base plate, a lifting plate, a stop bar, a stop mechanism and a double-outlet screw motor. The barrier strip is slidably connected to the bottom plate to form a limit space to prevent the carrier plate from deflecting; the stop mechanism locks the barrier strip to ensure accurate limit; the double-outlet screw motor controls the lifting plate to move up and down, realizing the automatic loading and unloading of the carrier plate.
Effectively prevent skew and collapse when the carrier plate is stacked, ensure the accuracy of the automatic material picking mechanism, improve the loading efficiency, meet the needs of automated production, and are suitable for other products that need to be stacked.
Smart Images

Figure CN222974803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding devices, in particular to a stacked material lifting module. Background Art
[0002] Capacitors are provided in electronic products such as electronic watches. There are several capacitors on one carrier board, and then several carrier boards are stacked together for convenient transportation. Then the carrier boards are cut and the capacitors are taken off. After the capacitors are produced, they need to go through a quality inspection process to detect whether the performance of each capacitor on each carrier board meets the standard. Since the carrier boards are stacked together, they need to be taken out one by one from the stack during inspection. When unloading, the carrier boards also need to be stacked together for subsequent transportation.
[0003] Since the stacked carrier boards are prone to tilting to one side or collapsing after reaching a certain height, the automatic material taking mechanism will not be able to accurately grasp the carrier boards during material taking, affecting the feeding. If the manual feeding method is used, the efficiency is relatively low and cannot meet the requirements of automated production. Therefore, it is necessary to design a lifting mechanism to cooperate with automated equipment for automatic loading and unloading. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the above problems, and a stacked material lifting module is designed to solve the problem that the stacked capacitor carrier boards are prone to collapse and are inconvenient for automatic loading and unloading.
[0005] To achieve the above purpose, the technical solution of the utility model is as follows: a stacked material lifting module includes:
[0006] A bottom plate, on which a plurality of retaining bars capable of moving towards or away from the center of the bottom plate are provided. The retaining bars are slidably connected to the bottom plate, and a limiting space for accommodating products is formed between the plurality of retaining bars;
[0007] A lifting plate, which is located above the bottom plate and can move up and down relative to the bottom plate. The lifting plate has through holes for the retaining bars to move;
[0008] A stop mechanism, at least one of the retaining bars in the two oppositely distributed retaining bars is provided with the stop mechanism. The stop mechanism includes a locking bolt that is vertically inserted and connected to the retaining bar. A nut is threadedly connected to the lower end of the locking bolt. A limiting plate is provided on the bottom plate, and the limiting plate has a strip-shaped limiting hole. The locking bolt is in clearance fit with the limiting hole and is cooperated with the nut to lock the limiting plate up and down;
[0009] A double-output rod screw motor, the upper end of the screw of the double-output rod screw motor passes through the bottom plate and is rotatably connected to the bottom of the lifting plate to drive the lifting plate to move up and down.
[0010] Preferably, an upper limit switch and a lower limit switch are provided below the bottom plate. A light blocking plate is provided at the lower end of the lead screw of the double-rod lead screw motor. The upper limit switch and the lower limit switch are located on the moving path of the light blocking plate.
[0011] Preferably, the stop mechanism includes a guide block fixed on one side of the stop bar, a pressure rod slidably connected to the guide block up and down, a pressure piece fixedly connected to the top end of the pressure rod, a connecting rod connected to the lower end of the pressure rod, a return spring sleeved on the pressure rod, and the locking bolt hinged to the lower end of the connecting rod. The two ends of the return spring are respectively abutted against the guide block and the pressure piece. The connecting rod has a strip-shaped hole, and the lower end of the pressure rod is rotatably connected to the strip-shaped hole.
[0012] Preferably, a fixing block is provided at the lower end of the stop bar. The fixing block is slidably connected to a slide rail fixed on the bottom plate through a slider. The locking bolt is vertically inserted through the fixing block.
[0013] Preferably, a synchronous pulley is provided below two stop bars distributed oppositely. The synchronous pulley is rotatably connected to a fixing plate fixed at the bottom of the bottom plate. The two synchronous pulleys are connected by a synchronous belt. The two stop bars are respectively fixedly connected to the two sides of the synchronous belt with opposite movement directions through connecting pieces.
[0014] Preferably, a plurality of guide rods are fixedly connected to the bottom of the lifting plate. The guide rods are vertically inserted through the bottom plate. The lower ends of the plurality of guide rods are fixedly connected with a connecting plate.
[0015] Preferably, a limit post is provided between the lifting plate and the bottom plate. The upper end of the limit post is fixed to the bottom of the lifting plate.
[0016] Preferably, sensors are provided at the top ends of some of the stop bars.
[0017] Compared with the prior art, its beneficial effects are as follows:
[0018] In the present utility model, the stop bars can limit the carrier plates stacked on the lifting plate to prevent them from tilting to one side. According to the different sizes of the carrier plates, the stop bars can be controlled to slide relative to the bottom plate to adjust the size of the limiting space. After the position of the stop bars is adjusted, the stop bars can be locked by the stop mechanism to prevent them from moving randomly, so as to ensure accurate limiting of the carrier plates. When loading and unloading materials, the lifting plate is controlled to move up and down by the double-rod lead screw motor to lift the carrier plate upward. Each time a carrier plate is taken away, the lifting plate will move up a certain height. This module can be used not only for the loading and unloading of capacitor carrier plates, but also for other products that need to be stacked together, with a wide range of applications, so it has good practicability. Description of the Drawings
[0019] Figure 1 It is a schematic diagram of the overall structure of the stacked material lifting module in the present utility model;
[0020] Figure 2 It is a schematic diagram of the structure of another perspective of the stacked material lifting module;
[0021] Figure 3 It is a schematic diagram of the cooperation of two retaining bars in the stacked material lifting module;
[0022] Figure 4 It is a schematic diagram of the structure of the stop mechanism in the stacked material lifting module.
[0023] In the figure, 1 is the bottom plate; 2 is the lifting plate; 3 is the retaining bar; 4 is the stop mechanism; 41 is the guiding block; 42 is the pressing rod; 43 is the pressing piece; 44 is the return spring; 45 is the connecting rod; 46 is the locking bolt; 5 is the double-output rod screw motor; 6 is the guiding rod; 7 is the limiting column; 8 is the motor fixing seat; 9 is the synchronous pulley; 10 is the synchronous belt; 11 is the connecting plate; 12 is the sheet metal; 13 is the upper limit switch; 14 is the lower limit switch; 15 is the light blocking plate; 16 is the fixing block; 17 is the connecting piece; 18 is the sensor; 19 is the fixing plate; 20 is the limiting plate; 21 is the nut. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0025] As Figure 1 - Figure 2 shown, a preferred embodiment of the present utility model proposes a stacked material lifting module, which is mainly composed of a lifting plate 2, a bottom plate 1, a double-output rod screw motor 5, a retaining bar 3 and a stop mechanism 4. The lifting plate 2 is located above the bottom plate 1 and is connected to the bottom plate 1 through a guiding rod 6. The guiding rod 6 is vertically fixed at the bottom of the lifting plate 2 and is inserted through the bottom plate 1 up and down to play a guiding role. The double-output rod screw motor 5 is used to control the up and down movement of the lifting plate 2. There are four retaining bars 3, with every two as a group, distributed oppositely. Fixed blocks 16 are installed at the bottoms of the four retaining bars 3. The fixed blocks 16 are slidably connected to the slide rails fixed on the bottom plate 1 through sliders. A limiting space is formed between the four retaining bars 3 for accommodating the stacked circuit boards. The stop mechanism 4 is used to prevent the retaining bars 3 from sliding.
[0026] Four guiding rods 6 are provided, which are respectively vertically fixed at the four corners of the bottom of the lifting plate 2. The guiding rods 6 are inserted through the bottom plate 1 up and down through linear bushings. The lower ends of the four guiding rods are connected through a connecting plate 11 to improve the stability of the up and down sliding of the guiding rod 6.
[0027] As shown Figure 2 in FIG. 1, a motor fixing base 8 is installed at the middle part of the bottom of the bottom plate 1, and the double-output shaft screw motor 5 is fixedly installed on the motor fixing base 8. There is an avoidance hole in the middle of the bottom plate 1. Since the screw rods of the double-output shaft screw motor 5 extend from both ends of the motor, the motor can control the rotation of the screw rods, thereby controlling the up and down movement of the screw rods. The upper end of the screw rod passes through the avoidance hole and is rotatably connected to the bottom of the lifting plate 2. When the screw rod rotates, it can drive the lifting plate 2 to move up and down.
[0028] A sheet metal 12 is arranged below the bottom plate 1. An upper limit switch 13 and a lower limit switch 14 are respectively arranged on the upper and lower sides of the sheet metal 12. At the same time, a light blocking plate 15 is installed at the lower end of the screw rod. Both the upper limit switch 13 and the lower limit switch 14 are located on the moving path of the light blocking plate 15. When the screw rod rotates, it will move up and down, thereby driving the light blocking plate 15 to move up and down. The light blocking plate 15 cooperates with the upper limit switch 13 and the lower limit switch 14 to control the lifting height of the lifting plate 2.
[0029] Four limit columns 7 are vertically fixed to the bottom of the lifting plate 2. When the lifting plate 2 descends to a specified height, the lower ends of the limit columns 7 will abut against the bottom plate 1, playing a role in limiting, and at the same time, it can also support the lifting plate 2.
[0030] As shown Figure 1 in FIG. 2, the four slide rails on the bottom plate 1 are distributed in a "cross" shape, and the four stop bars 3 are arranged vertically and slide along the slide rails. According to the different sizes of the carrier plates, the four stop bars 3 can slide along the slide rails to adjust the size of the limiting space, so as to limit the stacked carrier plates and prevent them from skewing.
[0031] There are also four through holes distributed in a "cross" shape on the lifting plate 2, corresponding to the four stop bars 3 respectively. The upper ends of the stop bars 3 pass through the through holes, and the lifting plate 2 is used to carry the stacked carrier plates.
[0032] Refer to Figure 2 FIG. 3. Four synchronous pulleys 9 are arranged below the bottom plate 1, corresponding to the four stop bars 3 respectively. The synchronous pulleys 9 are rotatably connected to the fixing plate 19 fixedly installed at the bottom of the bottom plate 1 and are distributed oppositely. Two synchronous pulleys 9 distributed oppositely are connected by a synchronous belt 10, and two stop bars 3 distributed oppositely are fixedly connected to the side of the synchronous belt 10 opposite to the moving direction through a connecting piece 17. When the synchronous pulley 9 rotates, it will drive the synchronous belt 10 to move, and the synchronous belt 10 will drive the two stop bars 3 to move towards or away from each other, thereby adjusting the size of the limiting space.
[0033] In this embodiment, it is manually adjusted. In other technical solutions, a motor can also be added to drive one of the synchronous pulleys 9 to rotate, thereby driving the synchronous belt 10 to move and realizing automatic adjustment.
[0034] like Figure 3 , Figure 4 As shown, in the two groups of symmetrically distributed baffles 3, a stop mechanism 4 is provided on one of the baffles 3. When the positions of the four baffles 3 are adjusted, the stop mechanism 4 can lock the baffle 3 to prevent it from moving.
[0035] The stop mechanism 4 is composed of a guide block 41, a pressure rod 42, a pressure sheet 43, a connecting rod 45 and a locking bolt 46, wherein the guide block 41 is fixed to the side of the stop bar 3, and a guide hole is provided on the guide block 41, and the pressure rod 42 is slidably connected with the guide hole. A strip hole is provided on the connecting rod 45, and the lower end of the pressure rod 42 is rotatably connected with the strip hole through a pin shaft, and the locking bolt 46 is inserted and connected with the fixing block 16 up and down, and the upper end of the locking bolt 46 is hinged with the lower end of the connecting rod 45.
[0036] The pressing plate 43 is fixed to the upper end of the pressing rod 42, and the return spring 44 is sleeved on the pressing rod 42, and the two ends of the return spring 44 are respectively in contact with the pressing plate 43 and the guide block 41. When the pressing rod 42 is pressed down, the return spring 44 will be compressed, the pressing rod 42 will press the connecting rod 45 down, the pin shaft will move relative to the strip hole, and at the same time the connecting rod 45 will press the locking bolt 46 down.
[0037] A limit plate 20 is also provided on the bottom plate 1. The limit plate 20 has a limit hole. The limit hole is strip-shaped and extends along the sliding direction of the blocking bar 3. The lower end of the locking bolt 46 passes through the limit hole and is threadedly connected to the nut 21. The locking bolt 46 and the limit hole are clearance-matched. When the connecting rod 45 presses the locking bolt 46 downward, the nut 21 at the lower end of the locking bolt 46 will not contact the limit plate 20, so that the blocking bar 3 can slide relative to the slide rail.
[0038] On the contrary, when the pressure rod 42 is not subjected to external force, under the action of the return spring 44, the pressure rod 42 will move up and pull up the connecting rod 45, and the connecting rod 45 will pull up the locking bolt 46. At this time, the nut 21 at the lower end of the locking bolt 46 will be tightly pressed against the limit plate 20. At this time, the baffle bar 3 cannot slide freely and plays a stopping role.
[0039] In other technical solutions, the lower end of the locking bolt 46 may also be designed to be thicker to ensure that the locking bolt 46 does not separate from the limiting hole on the limiting plate 20 when it is lifted.
[0040] After the positions of the four baffles 3 are adjusted and locked, the double-outlet screw motor 5 will drive the lifting plate 2 to move up and down. When loading, each time a plurality of stacked carrier plates placed on the lifting plate 2 are taken away, the lifting plate 2 will be lifted up to a certain height, and reciprocate.
[0041] When blanking, every time a carrier board is placed on the lifting plate 2, the lifting plate 2 can descend a certain height, thus completing the stacking of the carrier boards.
[0042] Sensors 18 are also provided at the tops of two of the retaining bars 3 for detecting whether the topmost carrier board has reached the specified height, so as to facilitate the subsequent material taking mechanism to take materials.
[0043] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present utility model. Some changes that those skilled in the art of this technology may make to some parts thereof all reflect the principles of the present utility model and fall within the protection scope of the present utility model.
Claims
1. A stacking lifting module, characterized in that: include: A bottom plate (1), the bottom plate (1) being provided with a plurality of baffles (3) capable of moving toward or away from the center of the bottom plate (1), the baffles (3) being slidably connected to the bottom plate (1), and a limiting space for accommodating products being formed between the plurality of baffles (3); A lifting plate (2), the lifting plate (2) being located above the bottom plate (1) and being capable of moving up and down relative to the bottom plate (1), the lifting plate (2) being provided with a through hole for the blocking bar (3) to move; A stop mechanism (4), wherein at least one of the two oppositely distributed stop bars (3) is provided with the stop mechanism (4), the stop mechanism (4) comprises a locking bolt (46) inserted and connected up and down relative to the stop bar (3), the lower end of the locking bolt (46) is threadedly connected with a nut (21), a limit plate (20) is provided on the bottom plate (1), the limit plate (20) has a strip-shaped limit hole, the locking bolt (46) is clearance-matched with the limit hole, and cooperates with the nut (21) to lock the limit plate (20) up and down; A double-rod screw motor (5), wherein the upper end of the screw of the double-rod screw motor (5) passes through the bottom plate (1) and is rotatably connected to the bottom of the lifting plate (2) to drive the lifting plate (2) to move up and down.
2. A stacking lifting module according to claim 1, characterized in that: An upper limit switch (13) and a lower limit switch (14) are arranged below the base plate (1), a light shielding plate (15) is arranged at the lower end of the screw of the double-rod screw motor (5), and the upper limit switch (13) and the lower limit switch (14) are located on the moving path of the light shielding plate (15).
3. The stacking lifting module according to claim 1, characterized in that: The stop mechanism (4) comprises a guide block (41) fixed to one side of the baffle (3), a pressure rod (42) connected to the guide block (41) in an upward and downward sliding manner, a pressure plate (43) fixedly connected to the top of the pressure rod (42), a connecting rod (45) connected to the lower end of the pressure rod (42), a return spring (44) sleeved on the pressure rod (42), and a locking bolt (46) hinged to the lower end of the connecting rod (45), the two ends of the return spring (44) respectively abut against the guide block (41) and the pressure plate (43), the connecting rod (45) has a strip hole, and the lower end of the pressure rod (42) is rotatably connected to the strip hole.
4. A stacking lifting module according to claim 3, characterized in that: A fixing block (16) is provided at the lower end of the baffle (3), and the fixing block (16) is slidably connected to a slide rail fixed on the bottom plate (1) via a slider, and the locking bolt (46) is vertically interlaced with the fixing block (16).
5. The stacking lifting module according to claim 1, characterized in that: A synchronous wheel (9) is arranged below the two baffles (3) which are distributed in opposite directions. The synchronous wheel (9) is rotatably connected to a fixed plate (19) fixed to the bottom of the base plate (1). The two synchronous wheels (9) are connected via a synchronous belt (10). The two baffles (3) are fixedly connected to the two sides of the synchronous belt (10) in opposite directions of movement via connecting pieces (17).
6. The stacking lifting module according to claim 1, characterized in that: A plurality of guide rods (6) are fixedly connected to the bottom of the lifting plate (2), the guide rods (6) are connected to the bottom plate (1) in an interlaced manner up and down, and a connecting plate (11) is fixedly connected to the lower ends of the plurality of guide rods (6).
7. The stacking lifting module according to claim 1, characterized in that: A limiting column (7) is arranged between the lifting plate (2) and the bottom plate (1), and the upper end of the limiting column (7) is fixed to the bottom of the lifting plate (2).
8. The stacking lifting module according to claim 1, characterized in that: A sensor (18) is provided at the top end of some of the baffle bars (3).