Flexible reaction device and equipment for high-viscosity liquid and solid-liquid mixture

Abstract

The utility model relates to a flexible reaction device and equipment for high viscosity liquid and solid-liquid mixture, which comprises a support component, a stirring component and a power component, the support component comprises a vertical plate and a fixed frame, and the fixed frame is arranged at the top of the vertical plate; the stirring assembly comprises a flexible pipeline, a first flange and a second flange are arranged at the two ends of the flexible pipeline respectively, and the first flange is connected with the fixing frame; the power assembly comprises a driving source and a linear module, the linear module is axially arranged in the height direction of the vertical plate, a lifting frame is arranged on a sliding base of the linear module, and the output end of the driving source is arranged on the lifting frame in a penetrating mode and connected with the second flange. According to the device disclosed by the utility model, the flexible pipeline is twisted and pushed to crush large-particle substances, and meanwhile, high-viscosity materials are mixed, so that complete mixing and full reaction are realized, and microorganisms grow better.

Description

Technical Field

[0001] The utility model relates to the technical field of fermentation culture of high-viscosity liquids and solid-liquid mixtures. Background Art

[0002] The existing fermentation devices mainly consist of a rigid tank body, a rigid stirrer, various sensors and a gas supply system. The stirring mechanism in the tank body of the fermentation tank mostly adopts the structure of a stirring paddle plus a motor, which cannot mix high-viscosity liquids and solid-liquid mixtures well, affecting the growth of microorganisms. Summary of the Utility Model

[0003] Therefore, the technical problem to be solved by the utility model is to overcome the defect that the fermentation device in the prior art cannot mix high-viscosity liquids and solid-liquid mixtures well, thereby affecting the growth of microorganisms.

[0004] To solve the above technical problem, the utility model provides a flexible reaction device for high-viscosity liquids and solid-liquid mixtures, comprising:

[0005] A support assembly, the support assembly includes a vertical plate and a fixing frame, and the fixing frame is arranged at the top of the vertical plate;

[0006] A stirring assembly, the stirring assembly includes a flexible pipe, and both ends of the flexible pipe are respectively provided with a first flange and a second flange, and the first flange is connected to the fixing frame;

[0007] A power assembly, the power assembly includes a driving source and a linear module, the linear module is axially arranged along the height direction of the vertical plate, a lifting frame is arranged on the sliding seat of the linear module, the output end of the driving source passes through the lifting frame, and the output end of the driving source is connected to the second flange.

[0008] In an embodiment of the utility model, the stirring assembly further includes a gland, the gland is connected to the first flange, and a pH meter, a dissolved oxygen meter and a temperature detector are arranged on the gland.

[0009] In an embodiment of the utility model, a feed inlet and an air inlet are respectively arranged on both sides of the flexible pipe.

[0010] In an embodiment of the utility model, a feed valve is arranged at the port of the feed inlet, and an air inlet valve is arranged at the port of the air inlet.

[0011] In an embodiment of the utility model, a turntable is arranged at the output end of the driving source, and the second flange is connected to the turntable.

[0012] In an embodiment of the present utility model, the fixing frame includes two parallel support rods, one end of each support rod is connected to the vertical plate, the first flange is arranged between the two support rods, and a rib plate is arranged between the support rod and the vertical plate.

[0013] In an embodiment of the present utility model, it further includes a controller, the controller is arranged at the bottom of the vertical plate, a display screen is arranged on the surface of the controller, and the controller is electrically connected to the pH meter, the dissolved oxygen meter and the temperature detector.

[0014] In an embodiment of the present utility model, a first sensor and a second sensor are arranged on one side of the linear module, a light-shielding sheet cooperating with the first sensor and the second sensor is arranged on the sliding seat of the linear module, and both the first sensor and the second sensor are electrically connected to the controller.

[0015] In an embodiment of the present utility model, the material of the flexible pipeline is silicone.

[0016] A flexible reaction device for high-viscosity liquids and solid-liquid mixtures includes the flexible reaction device for high-viscosity liquids and solid-liquid mixtures described above.

[0017] The above technical solution of the present utility model has the following advantages compared with the prior art:

[0018] The flexible reaction device and equipment for high-viscosity liquids and solid-liquid mixtures according to the present utility model twist and push the flexible pipeline to break large-particle substances, and at the same time mix and fully mix high-viscosity materials to fully react, enabling better growth of microorganisms. Description of the Drawings

[0019] In order to make the content of the present utility model easier to be clearly understood, the following further details the present utility model according to the specific embodiments of the present utility model and in conjunction with the drawings, where

[0020] Figure 1 is the overall structural schematic diagram of the present utility model;

[0021] Figure 2 is Figure 1 the structural schematic diagram of the support assembly in ;

[0022] Figure 3 is Figure 1 the structural schematic diagram of the stirring assembly in ;

[0023] Figure 4 is Figure 1 the structural schematic diagram of the power assembly in ;

[0024] Figure 5Schematic diagram of the deformation of the flexible pipeline in the present utility model;

[0025] Explanation of the reference numerals in the accompanying drawings of the specification: 1, support assembly; 2, stirring assembly; 3, power assembly; 4, controller; 11, vertical plate; 12, fixing bracket; 21, flexible pipeline; 22, first flange; 23, second flange; 24, gland; 25, pH meter; 26, dissolved oxygen meter; 27, temperature detector; 31, linear module; 32, lifting frame; 33, drive source; 34, turntable; 35, first sensor; 36, second sensor; 37, light shielding sheet; 41, display screen; 121, support rod; 122, rib plate; 211, feed inlet; 212, air inlet; 213, feed valve; 214, air inlet valve. Detailed implementation manners

[0026] The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and be able to implement it, but the specific embodiments cited do not limit the present utility model.

[0027] Embodiment 1

[0028] Referring to Figures 1-5 As shown, the present utility model discloses a flexible reaction device for high-viscosity liquids and solid-liquid mixtures, including:

[0029] A support assembly 1, the support assembly 1 includes a vertical plate 11 and a fixing bracket 12, and the fixing bracket 12 is arranged at the top of the vertical plate 11;

[0030] A stirring assembly 2, the stirring assembly 2 includes a flexible pipeline 21, both ends of the flexible pipeline 21 are respectively provided with a first flange 22 and a second flange 23, and the first flange 22 is connected to the fixing bracket 12;

[0031] A power assembly 3, the power assembly 3 includes a drive source 33 and a linear module 31, the linear module 31 is axially arranged along the height direction of the vertical plate 11, a lifting frame 32 is arranged on the slide block of the linear module 31, the output end of the drive source 33 passes through the lifting frame 32, and the output end of the drive source 33 is connected to the second flange 23.

[0032] It can be seen that the flexible pipe 21 in the present utility model is arranged between the fixed frame 12 and the lifting frame 32, and both ends of the flexible pipe 21 are fixedly connected through the first flange 22 and the second flange 23. Here, the first flange 22 and the second flange 23 also facilitate the disassembly of the flexible pipe 21 and the subsequent cleaning of the inside of the flexible pipe 21. The top of the flexible pipe 21 is fixedly connected to one end of the fixed frame 12, and the bottom of the flexible pipe 21 is connected to the output end of the drive source 33 through the second flange 23, so that the entire flexible pipe 21 can be rotated. The lifting frame 32 connected to the drive source 33 is connected to the linear module 31, driving the entire lifting frame 32 to move up and down, and further driving the extrusion of the entire flexible pipe 21.

[0033] During the actual operation process, after putting the material to be reacted into the flexible pipe 21, the linear module 31 and the drive source 33 move synchronously, so that the flexible pipe 21 can not only be extruded up and down, but also be rotationally extruded, enabling the internal material to be fully extruded, completely mixed, and fully reacted, so that microorganisms can grow better.

[0034] The present utility model twists and pushes the pipe to break large-particle substances, and at the same time mixes highly viscous materials, completely mixes and fully reacts them, so that microorganisms can grow better.

[0035] Furthermore, the stirring assembly 2 further includes a gland 24, the gland 24 is connected to the first flange 22, and a pH meter 25, a dissolved oxygen meter 26 and a temperature detector 27 are arranged through the gland 24.

[0036] Specifically, the gland 24 at the top is used for sealing the flexible pipe 21. Several mounting holes are opened on the gland 24, and a pH meter 25, a dissolved oxygen meter 26 and a temperature detector 27 are respectively installed, which are used to detect the pH value, oxygen concentration and temperature inside the flexible pipe 21 to ensure that the values of various items in the simulated environment all meet the requirements.

[0037] Furthermore, a feed inlet 211 and an air inlet 212 are respectively arranged on both sides of the flexible pipe 21. A feed valve 213 is arranged at the port of the feed inlet 211, and an air inlet valve 214 is arranged at the port of the air inlet 212.

[0038] Specifically, during actual operation, the high-viscosity material can be input from the feed inlet 211. The air inlet 212 can be connected to different gas sources, such as a nitrogen gas source. By filling the air inlet 212, nitrogen gas is filled into the flexible pipe 21, and the oxygen concentration is detected by the dissolved oxygen meter 26 provided at the top to meet the cultivation environment of anaerobic bacteria in the flexible pipe 21. Secondly, the air inlet 212 can also introduce heated gas to meet the temperature requirements for the reaction in the flexible pipe 21. As a preferred solution of the present utility model, a feed valve 213 is provided at the port of the feed inlet 211, and an air inlet valve 214 is provided at the port of the air inlet 212. After feeding and inflation are completed, the feed valve 213 and the air inlet valve 214 can be closed to make the entire interior of the flexible pipe 21 in a sealed state.

[0039] Further, a turntable 34 is provided at the output end of the drive source 33, and the second flange 23 is connected to the turntable 34.

[0040] As a preferred solution of the present utility model, the drive source 33 is a servo motor. The output shaft of the servo motor is connected to the turntable 34, and then the turntable 34 is connected to the second flange 23. When the servo motor rotates, it drives the flexible pipe 21 to twist.

[0041] Further, the fixing frame 12 includes two parallel support rods 121. One end of the support rod 121 is connected to the vertical plate 11. The first flange 22 is arranged between the two support rods 121. A rib plate 122 is provided between the support rod 121 and the vertical plate 11 to increase the connection strength between the support rod 121 and the vertical plate 11 through the rib plate 122, thereby ensuring the torque of rotation.

[0042] Further, a controller 4 is also included. The controller 4 is arranged at the bottom of the vertical plate 11. A display screen 41 is provided on the surface of the controller 4. The controller 4 is electrically connected to the pH meter 25, the dissolved oxygen meter 26, and the temperature detector 27.

[0043] Specifically, the controller 4 is electrically connected to the pH meter 25, the dissolved oxygen meter 26, and the temperature detector 27, and can timely feedback the detected pH value, oxygen concentration, and temperature, and the values are read through the display screen 41.

[0044] Further, a first sensor 35 and a second sensor 36 are provided on one side of the linear module 31. A light-shielding sheet 37 that cooperates with the first sensor 35 and the second sensor 36 is provided on the slide of the linear module 31. Both the first sensor 35 and the second sensor 36 are electrically connected to the controller 4.

[0045] Specifically, the first sensor 35 and the second sensor 36 are arranged along the moving direction of the linear module 31, and are respectively installed at the starting position and the limit position of the lifting frame to limit the trajectory travel of the lifting frame 32. The sliding seat of the linear module 31 drives the light-shielding sheet 37 to contact the first sensor 35 and the second sensor 36, and feeds back the signal to the controller 4, and the controller 4 controls the action of the linear module 31. As a preferred solution of the present invention, both the first sensor 35 and the second sensor 36 are photoelectric sensors.

[0046] Further, as a preferred solution of the present invention, the material of the flexible pipe 21 is silicone rubber, which has the advantages of high elasticity, good flexibility and not being easily damaged.

[0047] Embodiment 2

[0048] A flexible reaction device for high-viscosity liquids and solid-liquid mixtures, comprising the flexible reaction device for high-viscosity liquids and solid-liquid mixtures described in Embodiment 1.

[0049] In summary, the present invention introduces a flexible reaction device and equipment for high-viscosity liquids and solid-liquid mixtures, and its working process is as follows: First, the linear module 31 is restored to the initial position, and the flexible pipe 21, the pH meter 25 and the dissolved oxygen meter 26 are installed; then the sample is introduced into the flexible pipe 21, the equipment is started, and the linear module 31 drives the flexible pipe 21 to move upward by 40 mm. At the same time, the driving source 33 rotates to drive the flexible pipe 21 to rotate by 90°. After both reach the requirements, the linear module 31 drives the flexible pipe 21 to move downward by 40 mm. At the same time, the driving source 33 rotates to drive the flexible pipe 21 to rotate reversely by 90°. The above actions are repeated multiple times to squeeze and fully mix the internal samples; the equipment is shut down and the samples are taken out. The present invention twists and pushes the pipeline to break large-particle substances, and at the same time mixes high-viscosity materials, mixes them completely, reacts fully, and enables better growth of microorganisms.

[0050] Obviously, the above embodiments are only examples for clear illustration and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present invention.

Claims

1. A flexible reaction device for high viscosity liquids and solid-liquid mixtures, characterized in that: include: A support assembly, the support assembly comprising a vertical plate and a fixing frame, the fixing frame being arranged on the top of the vertical plate; A stirring assembly, the stirring assembly comprising a flexible pipe, two ends of the flexible pipe are respectively provided with a first flange and a second flange, and the first flange is connected to the fixing frame; A power assembly, the power assembly includes a driving source and a linear module, the linear module is axially arranged along the height direction of the vertical plate, a lifting frame is arranged on the slide seat of the linear module, the output end of the driving source is penetrated by the lifting frame, and the output end of the driving source is connected to the second flange.

2. The flexible reaction device for high viscosity liquid and solid-liquid mixture according to claim 1, characterized in that: The stirring assembly also includes a gland, which is connected to the first flange and is provided with a pH meter, a dissolved oxygen meter and a temperature detector.

3. The flexible reaction device for high viscosity liquid and solid-liquid mixture according to claim 1, characterized in that: A feed inlet and an air inlet are respectively arranged on both sides of the flexible pipe.

4. The flexible reaction device for high viscosity liquid and solid-liquid mixture according to claim 3, characterized in that: The port of the feed inlet is provided with a feed valve, and the port of the air inlet is provided with an air inlet valve.

5. The flexible reaction device for high viscosity liquid and solid-liquid mixture according to claim 1, characterized in that: A turntable is disposed at the output end of the driving source, and the second flange is connected to the turntable.

6. The flexible reaction device for high viscosity liquid and solid-liquid mixture according to claim 1, characterized in that: The fixing frame includes two parallel support rods, one end of each support rod is connected to the vertical plate, the first flange is arranged between the two support rods, and a rib plate is arranged between the support rod and the vertical plate.

7. The flexible reaction device for high viscosity liquid and solid-liquid mixture according to claim 2, characterized in that: It also includes a controller, which is arranged at the bottom of the vertical board. A display screen is arranged on the surface of the controller. The controller is electrically connected to the pH meter, the dissolved oxygen meter and the temperature detector.

8. The flexible reaction device for high viscosity liquid and solid-liquid mixture according to claim 7, characterized in that: A first sensor and a second sensor are arranged on one side of the linear module, a light shielding sheet cooperating with the first sensor and the second sensor is arranged on the slide seat of the linear module, and the first sensor and the second sensor are both electrically connected to the controller.

9. The flexible reaction device for high viscosity liquid and solid-liquid mixture according to claim 1, characterized in that: The material of the flexible pipe is silicone.

10. A flexible reaction device for high viscosity liquids and solid-liquid mixtures, characterized in that: The invention comprises a flexible reaction device for high-viscosity liquids and solid-liquid mixtures as described in any one of claims 1 to 9.

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