Double-in-and-out type shell for miniature hydroelectric generator

By adopting a dual-in-out shell design on a micro hydroelectric generator, the problems of low water flow energy utilization and insufficient mechanical structure stability in traditional designs are solved, and higher power generation efficiency and stability are achieved.

CN222976940UActive Publication Date: 2025-06-13QUANZHOU SHANGHUA KITCHEN & BATHROOM TECH CO LTD
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Patent Information

Application Number
CN202421888319.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-06-13
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The one-way inlet and outlet design of traditional micro hydroelectric generators cannot fully utilize the water flow energy, resulting in low power generation efficiency and prone to loosening or falling off when facing strong water flow impact, increasing maintenance costs and safety risks.

Method used

The double-in-out-type shell design is adopted. The top of the shell is equipped with curved card slots at equal spacing along the circumferential direction. The cap structure is equipped with curved card blocks and grooves. Through the clamping coordination between the curved card slots and the card blocks and the cooperation between the annular bumps and grooves, a double-in-out-type water flow channel is formed, enhancing the stability and sealing of the mechanical structure.

Benefits of technology

Through the dual-in/out design, the water flow throughput and energy utilization rate are improved, the shedding resistance and sealing of the shell are enhanced, and the power generation efficiency and operating stability of the micro hydroelectric generator are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of miniature hydroelectric generators, in particular to a double-in-and-out type shell for a miniature hydroelectric generator, which comprises a shell body and a sealing cap structure. At least six or more curved clamping grooves are formed in the top of the shell at equal intervals in the circumferential direction of the shell, the shapes of the at least six or more curved clamping grooves show a rotary effect in the unified orientation, annular protruding blocks are arranged at the top of the shell, and the annular protruding blocks are located between every two curved clamping grooves. The curved clamping grooves formed in the top of the outer shell at equal intervals in the circumferential direction and the curved clamping blocks on the sealing cap structure jointly form a double-in-and-out type water flow channel, water flow can enter the shell from the top and the side portion at the same time through the design, the water flow passing amount is increased, and the utilization rate of water flow energy is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of micro hydraulic generators, and more specifically to a double-inlet and outlet type housing for a micro hydraulic generator. Background Art

[0002] In the field of micro hydraulic generators, the design of the housing plays a key role in improving the power generation efficiency, enhancing the stability and durability of the equipment. For traditional micro hydraulic generators, such as a design described in the comparative document CN201910376829.4, its housing mainly adopts a single-inlet and outlet mode, that is, water mainly enters and exits through the top of the housing. This design is relatively simple in structure, but has obvious limitations in practical applications;

[0003] First of all, the single-inlet and outlet design restricts the effective utilization range of water flow. In the natural environment, the direction and intensity of water flow often change. The single design cannot fully capture the water flow energy from the side or other directions, resulting in a reduction in power generation efficiency. In addition, this design also ignores the kinetic energy difference that may occur when water flows through different directions, further restricting the excavation of power generation potential;

[0004] Secondly, there are also deficiencies in the assembly method at the inlet and outlet ends of the micro hydraulic generator in the comparative document. Although the snap-fit method it adopts simplifies the installation process, it is prone to looseness or even detachment when facing strong water flow impact. This will not only affect the normal operation of the generator, but may also cause damage to the equipment, increasing the maintenance cost and safety risk. Summary of the Utility Model

[0005] The purpose of the present utility model is: in order to overcome the deficiencies in the above comparative document and improve the comprehensive performance of the micro hydraulic generator, the present utility model proposes a double-inlet and outlet type housing for a micro hydraulic generator.

[0006] The present utility model specifically adopts the following technical solutions to achieve the above purpose:

[0007] The present utility model proposes a double-inlet and outlet type housing for a micro hydraulic generator, including a housing and a cap structure;

[0008] At least six or more curved grooves are equidistantly arranged along the circumferential direction of the top of the housing, and the shapes of at least six or more curved grooves present a rotational effect with a unified orientation;

[0009] An annular convex block is provided at the top of the housing, and the annular convex block is located between two adjacent curved grooves;

[0010] The cap structure includes a curved block and a cap body;

[0011] The cap body is provided with curvilinear clamping blocks that are engaged and matched with the curvilinear clamping grooves and have the same quantity.

[0012] The depth of the curvilinear clamping groove is greater than the height of the curvilinear clamping block.

[0013] The cap body is provided with a groove that is engaged and matched with the annular convex block.

[0014] A through hole is provided in the middle of the cap body.

[0015] As a preferred technical solution of the present utility model, a bracket is provided in the through hole, a top cap is provided in the middle of the top of the bracket, and an opening is provided at the top of the top cap.

[0016] As a preferred technical solution of the present utility model, the shape of the bracket is cross-shaped.

[0017] As a preferred technical solution of the present utility model, the outer surface of the middle part of the housing is designed with threads.

[0018] As a preferred technical solution of the present utility model, six curvilinear clamping grooves are provided.

[0019] As a preferred technical solution of the present utility model, the depth of the curvilinear clamping groove is at least twice greater than the height of the curvilinear clamping block.

[0020] As a preferred technical solution of the present utility model, an annular groove is further provided at the top of the cap body, so that the top shape of the cap body is in a multi-annular shape.

[0021] As a preferred technical solution of the present utility model, a rotating blade is provided inside the housing.

[0022] The beneficial effects of the present utility model are as follows: In the present utility model, the curvilinear clamping grooves arranged at equal intervals along the circumferential direction on the top of the outer shell and the curvilinear clamping blocks on the cap structure together constitute a double-inlet-and-outlet water flow channel. This design enables water flow to enter the interior of the housing from both the top and the side simultaneously, increasing the water flow through-put and improving the utilization rate of water flow energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is the first three-dimensional structure schematic diagram of the present utility model;

[0024] Figure 2 is the bottom three-dimensional structure schematic diagram of the cap structure of the present utility model;

[0025] Figure 3 is the second three-dimensional structure schematic diagram of the present utility model.

[0026] Reference numerals: A - housing, B - rotating blade, C - thread, D - cap structure, D1 - curved block, D2 - cap body, D3 - through hole, D4 - bracket, D5 - top cap, D6 - opening, D7 - groove, 1 - curved slot, 2 - annular protrusion. Detailed implementation

[0027] As Figures 1 to 2 shown, the present utility model provides a double - inlet - and - outlet housing for a micro - hydraulic generator, including a housing and a cap structure;

[0028] At least six or more curved slots are equidistantly arranged along the circumferential direction at the top of the housing, and the shapes of at least six or more curved slots present a rotational effect with a unified orientation;

[0029] An annular protrusion is provided at the top of the housing, and the annular protrusion is located between two adjacent curved slots;

[0030] The cap structure includes a curved block and a cap body;

[0031] The cap body is provided with curved blocks that are in clamping fit with the curved slots and have the same number;

[0032] The depth of the curved slot is greater than the height of the curved block;

[0033] The cap body is provided with a groove that is in clamping fit with the annular protrusion;

[0034] A through hole is provided in the middle of the cap body.

[0035] Among them, as Figure 3 shown, a bracket is provided in the through hole, a top cap is provided in the middle of the top of the bracket, and an opening is provided at the top of the top cap.

[0036] Among them, as Figure 3 shown, the shape of the bracket is cross - shaped.

[0037] Among them, the outer surface of the middle part of the housing is designed with threads.

[0038] Among them, six curved slots are provided.

[0039] Among them, the depth of the curved slot is at least 2 times greater than the height of the curved block.

[0040] Among them, an annular groove is further provided at the top of the cap body, so that the top of the cap body has a multi - annular shape.

[0041] Among them, a rotating blade is provided inside the housing.

[0042] The principle of the double-inlet and outlet housing for the micro hydraulic generator proposed by the present utility model is mainly based on the principle of water flow dynamics and the optimization of mechanical structure design. The following is a detailed explanation of the housing principle:

[0043] 1. Water flow introduction and energy conversion

[0044] Double-inlet and outlet design: The curved grooves evenly arranged along the circumferential direction at the top of the housing and the curved blocks on the sealing cap structure together form a double-inlet and outlet water flow channel. This design allows water flow to enter the interior of the housing from both the top and the side simultaneously, increasing the water flow through-put and improving the utilization rate of water flow energy;

[0045] Function of the rotating blade: A rotating blade is provided inside the housing. When water flow passes through, it will drive the rotating blade to rotate. The rotating blade converts the kinetic energy of the water flow into electrical energy through the activity of cutting magnetic induction lines (although the internal structure of the generator is not directly mentioned in this description, usually the rotating blade is connected to the generator rotor to generate electrical energy);

[0046] 2. Mechanical structure stability and sealing performance

[0047] Cooperation between the groove and the block: The mutual clamping cooperation between the curved groove and the curved block, and the design that the depth of the groove is greater than the height of the block ensure the firm connection between the sealing cap structure and the housing. This design not only improves the overall strength of the housing but also enhances its anti-detachment ability under water flow impact;

[0048] Cooperation between the annular protrusion and the groove: The groove on the main body of the sealing cap and the annular protrusion on the top of the housing are mutually clamped and matched, further enhancing the sealing and stability of the housing. This design prevents water flow from leaking at the housing joint and ensures the normal operation of the internal generator components;

[0049] 3. Optimization of the internal structure

[0050] Design of the bracket and the top cap: The cross-shaped bracket arranged in the through hole, the top cap and the opening design in the middle of the top of the bracket provide a firm support structure for the internal generator components. This design helps to reduce the vibration and noise during the operation of the generator and improves the stability and reliability of the equipment;

[0051] Annular groove: The annular groove design on the top of the main body of the sealing cap not only enhances the aesthetics of the sealing cap but also may improve the heat dissipation performance of the housing to a certain extent. Although the heat dissipation function is not directly mentioned in this description, in practical applications, reasonable heat dissipation design is of great significance for extending the service life of the generator and improving the power generation efficiency;

[0052] 4. Application of the thread design

[0053] Thread design on the outer surface of the middle part of the housing: This design facilitates the connection and fixation of the housing to other components. During actual installation and maintenance, the housing can be firmly connected to the generator base or other support structures through threaded connectors, ensuring the stability and safety of the entire generator set;

[0054] In summary, the double-inlet and outlet housing for the micro hydropower generator proposed by the present utility model improves the power generation efficiency and operation stability of the micro hydropower generator through measures such as optimizing the water flow channel design, enhancing the stability and sealing performance of the mechanical structure, optimizing the internal structure, and applying thread design.

[0055] The principle of the double-inlet and outlet housing for the micro hydropower generator proposed by the present utility model is mainly based on the principle of water flow dynamics and the optimization of mechanical structure design. The following is a detailed explanation of the principle of this housing:

[0056] 1. Water flow introduction and energy conversion

[0057] Double-inlet and outlet design: The curved grooves evenly arranged along the circumferential direction on the top of the housing and the curved blocks on the sealing cap structure together form a double-inlet and outlet water flow channel. This design enables water flow to enter the interior of the housing from both the top and the side simultaneously, increasing the water flow through-put and improving the utilization rate of water flow energy;

[0058] Function of the rotating blades: There are rotating blades inside the housing. When water flow passes through, it will drive the rotating blades to rotate. The rotating blades convert the kinetic energy of the water flow into electrical energy through the activity of cutting magnetic induction lines (although the internal structure of the generator is not directly mentioned in this description, usually the rotating blades are connected to the generator rotor to generate electrical energy);

[0059] 2. Mechanical structure stability and sealing performance

[0060] Cooperation between the groove and the block: The mutual clamping cooperation between the curved groove and the curved block, and the design where the depth of the groove is greater than the height of the block, ensure the firm connection between the sealing cap structure and the housing. This design not only improves the overall strength of the housing but also enhances its anti-detachment ability under water flow impact;

[0061] Cooperation between the annular protrusion and the groove: The groove on the main body of the sealing cap and the annular protrusion on the top of the housing are mutually clamped and matched, further enhancing the sealing and stability of the housing. This design prevents water flow from leaking through the joints of the housing and ensures the normal operation of the internal generator components;

[0062] 3. Optimization of the internal structure

[0063] Bracket and top cap design: The cross-shaped bracket arranged in the through hole, the top cap in the middle of the bracket top and the opening design provide a stable support structure for the internal generator assembly. This design helps to reduce the vibration and noise of the generator during operation, and improves the stability and reliability of the equipment;

[0064] Annular groove: The annular groove design on the top of the cap body not only enhances the aesthetics of the cap, but also may improve the heat dissipation performance of the housing to a certain extent. Although the heat dissipation effect is not directly mentioned in this description, in practical applications, reasonable heat dissipation design is of great significance for extending the service life of the generator and improving the power generation efficiency;

[0065] 4. Application of thread design

[0066] Thread design on the outer surface of the middle part of the housing: This design facilitates the connection and fixation of the housing with other components. During actual installation and maintenance, the housing can be firmly connected to the generator base or other support structures through threaded connectors to ensure the stability and safety of the entire generator set;

[0067] In summary, the double-inlet and double-outlet housing for the micro hydropower generator proposed by the present utility model improves the power generation efficiency and operation stability of the micro hydropower generator by optimizing the water flow channel design, enhancing the mechanical structure stability and sealing performance, optimizing the internal structure, and applying thread design and other measures.

[0068] The above shows and describes the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0069] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A double-inlet and outlet housing for a micro hydroelectric generator, characterized in that: It includes a shell and a sealing cap structure; At least six curved slots are arranged at equal intervals along the circumferential direction of the top of the shell, and the shapes of the at least six curved slots present a rotating effect with a uniform direction; An annular protrusion is provided on the top of the shell, and the annular protrusion is located between two curved slots; The sealing cap structure includes a curved clamping block and a sealing cap body; The sealing cap body is provided with the same number of curved clamping blocks that are mutually engaged with the curved clamping grooves; The depth of the curved card slot is greater than the height of the curved card block; The sealing cap body is provided with a groove which is engaged with the annular protrusion; A through hole is arranged in the middle of the sealing cap body.

2. A double-inlet and outlet housing for a micro hydroelectric generator according to claim 1, characterized in that: A bracket is arranged in the through hole, a top cap is arranged in the middle of the top of the bracket, and an opening is arranged on the top of the top cap.

3. A double-inlet and outlet housing for a micro hydroelectric generator according to claim 2, characterized in that: The bracket is in a cross shape.

4. A double-inlet and outlet housing for a micro hydroelectric generator according to claim 1, characterized in that: The outer surface of the middle part of the shell is designed with threads.

5. A double-inlet and outlet housing for a micro hydroelectric generator according to claim 1, characterized in that: There are six curved slots.

6. A double-inlet and outlet housing for a micro hydroelectric generator according to claim 1, characterized in that: The depth of the curved card slot is at least twice the height of the curved card block.

7. A double-inlet and outlet housing for a micro hydroelectric generator according to claim 1, characterized in that: The top of the sealing cap body is also provided with an annular groove, so that the top of the sealing cap body is in a multi-annular shape.

8. A double-inlet and outlet housing for a micro hydroelectric generator according to claim 1, characterized in that: Rotating blades are arranged in the shell.

Citation Information

Patent Citations

  • Miniature hydroelectric generator

    CN110005568A