Diaphragm pump high-temperature isolator
By designing a high-temperature isolator for diaphragm pumps, the isolator body and buffer structure are used to isolate high-temperature materials, which solves the problem of rubber diaphragm aging in a high-temperature environment of the diaphragm, extends the service life and improves production efficiency.
Patent Information
- Application Number
- CN202422155527.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the wet metal smelting process, the diaphragm pump is used in a high temperature and strong acid environment, which leads to accelerate the aging of the rubber diaphragm, shortens the service life and affects the maintenance cycle.
A diaphragm pump high-temperature isolator is designed to connect the high-temperature section pipes to the low-temperature section pipes through the connection between the high-temperature section pipes, and use the reciprocating isolator body to isolate the high-temperature materials, reduce the temperature of the diaphragm pump chamber, and install buffer pads and rubber sheets at the guide rod and the mounting sleeve to absorb impact energy.
It extends the service life of the rubber diaphragm, the key component of the diaphragm pump, extends the maintenance cycle of the diaphragm pump, reduces the time of production suspension due to maintenance, reduces costs and increases benefits.
Smart Images

Figure CN222977008U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal smelting material conveying equipment, in particular to a diaphragm pump high-temperature isolator. Background Technique
[0002] In the wet metal smelting process, the diaphragm pump is a crucial operating equipment with harsh working conditions. It operates in a high-temperature and strong acid environment. The high temperature has a great impact on the rubber diaphragm of the diaphragm pump, which will accelerate the aging speed of the rubber, thus affecting the service life of the rubber diaphragm on the diaphragm pump, and also affecting the shortening of the maintenance cycle of the diaphragm pump, prolonging the shutdown time of the diaphragm pump due to maintenance. Therefore, a diaphragm pump high-temperature isolator is designed. Content of the Utility Model
[0003] Aiming at the defects or deficiencies of the diaphragm pump, the purpose of the utility model is to provide a diaphragm pump high-temperature isolator, which prolongs the service life of the rubber diaphragm, a key component of the diaphragm pump, extends the maintenance cycle of the diaphragm pump, reduces the shutdown time of the diaphragm pump due to maintenance, and reduces costs and increases benefits.
[0004] To achieve the above-mentioned utility model purpose, the utility model adopts the following technical scheme:
[0005] A diaphragm pump high-temperature isolator provided by the utility model includes a high-temperature section pipeline. A low-temperature section pipeline is installed on the outer wall of one side of the high-temperature section pipeline, and the high-temperature section pipeline is communicated with the low-temperature section pipeline. An isolator body is arranged inside the low-temperature section pipeline, and the isolator body is installed on the outer wall of a guide rod. First buffer pads and second buffer pads are respectively arranged on both sides of the outer wall of the guide rod. The first buffer pad is installed on the outer wall of one side of a first connecting plate. The second buffer pad is installed at one end of a spring, and the other end of the spring is installed on the end wall of one end of a mounting block;
[0006] An installation sleeve is arranged on the isolator body. Pressing covers are installed on the end walls at both ends of the installation sleeve, and buffer rubber is vulcanized on the outer walls of the pressing covers. Wear-resistant silicon carbide guide sleeves are arranged on both sides of the inner wall of the installation sleeve. Four groups of rubber sheets are arranged on the outer wall of the installation sleeve in a rectangular array.
[0007] Preferably, one end of the guide rod is installed on the outer wall of one side of the first connecting plate, and the first connecting plate is installed on the inner wall of the low-temperature section pipeline. The other end of the guide rod extends into the high-temperature section pipeline and penetrates through the through hole on the end wall of the mounting block and is connected to a second connecting plate.
[0008] Preferably, the mounting block is installed inside the connecting sleeve, and the connecting sleeve is installed on one outer wall of the second connecting plate. The second connecting plate is arranged on one side inside the discharge port, and the discharge port is opened on the other outer wall of the high-temperature section pipeline. A shock-absorbing buffer rubber ring is arranged at the connection between the second connecting plate and the high-temperature section pipeline. The top of the high-temperature section pipeline is provided with a feed port.
[0009] Preferably, one-way valves are arranged on both the feed port and the discharge port.
[0010] Preferably, a section of the guide rod is located inside the spring, and a section of the guide rod is located inside the mounting sleeve.
[0011] Preferably, the other end of the low-temperature section pipeline is provided with a pump connection port, and the pump connection port is communicated with a diaphragm pump through a cooling pipeline.
[0012] Compared with the prior art, the above one or more technical solutions have the following beneficial effects:
[0013] 1. In the present utility model, through the cooperation of a series of structures, the reciprocating isolator body is used to isolate the high-temperature material, reducing the temperature of the diaphragm pump chamber, avoiding the influence of high temperature on the rubber diaphragm of the diaphragm pump, and reducing the aging speed of the diaphragm rubber caused by high temperature. Therefore, the present utility model extends the service life of the key component rubber diaphragm of the diaphragm pump, extends the maintenance period of the diaphragm pump, reduces the shutdown time of the diaphragm pump due to maintenance, and reduces costs and increases benefits.
[0014] 2. In the present utility model, by vulcanizing buffer rubber on the gland covers at both ends of the isolator body, and arranging a first buffer pad and a second buffer pad made of metal-rubber composite at both ends of the guide rod, the rubber is used to absorb the impact energy, which can protect the brittle material silicon carbide wear-resistant guide sleeve from cracking due to collision and impact, and extends the service life of the isolator body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings forming a part of this specification are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model.
[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0017] Figure 2 It is a schematic diagram of the partial connection structure between the low-temperature section pipeline and the high-temperature section pipeline of the present utility model.
[0018] Figure 3 It is a schematic diagram of the structure of the isolator body of the present utility model.
[0019] In the figure:
[0020] 100, low-temperature section pipeline; 101, first connecting plate; 102, pump connection port;
[0021] 200, first buffer pad;
[0022] 300, isolator body; 301, rubber sheet; 302, gland; 303, buffer rubber; 304, silicon carbide wear-resistant guide sleeve; 305, mounting sleeve;
[0023] 400, guide rod;
[0024] 500, second buffer pad;
[0025] 600, high-temperature section pipeline; 601, feed inlet; 602, discharge outlet; 603, second connecting plate; 604, shock-absorbing buffer rubber ring;
[0026] 700, spring;
[0027] 800, connecting sleeve; 801, mounting block. Specific embodiments
[0028] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0029] It should be noted that the following detailed descriptions are all exemplary and are intended to provide further descriptions of the present utility model. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs.
[0030] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0031] As Figures 1-3As shown in the figure, a high-temperature isolator for a diaphragm pump includes a high-temperature section pipeline 600. A low-temperature section pipeline 100 is installed on the outer wall of one side of the high-temperature section pipeline 600, and the high-temperature section pipeline 600 is communicated with the low-temperature section pipeline 100. An isolator body 300 is arranged inside the low-temperature section pipeline 100, and the isolator body 300 is installed on the outer wall of a guide rod 400. The guide rod 400 is mainly used to guide the movement of the isolator body 300. First buffer pads 200 and second buffer pads 500 are respectively arranged on both sides of the outer wall of the guide rod 400. The first buffer pads 200 are installed on the outer wall of one side of a first connecting plate 101, and the second buffer pads 500 are installed at one end of a spring 700, and the other end of the spring 700 is installed on the end wall of one end of a mounting block 801. The first buffer pads 200 and the second buffer pads 500 made of metal rubber composite can protect the brittle material silicon carbide wear-resistant guide sleeves 304 from cracking due to collision impact, and extend the service life of the isolator body 300;
[0032] A mounting sleeve 305 is arranged on the isolator body 300. Gland covers 302 are installed on the end walls at both ends of the mounting sleeve 305, and buffer rubber 303 is vulcanized on the outer walls of the gland covers 302. The buffer rubber 303 is vulcanized on the gland covers 302. A collision is formed between the buffer rubber 303 and the first buffer pads 200 or the second buffer pads 500, and the rubber absorbs the impact energy. Further, it can protect the brittle material silicon carbide wear-resistant guide sleeves 304 from cracking due to collision impact, and extend the service life of the isolator body 300. Silicon carbide wear-resistant guide sleeves 304 are arranged on both sides of the inner wall of the mounting sleeve 305. Four groups of rubber sheets 301 are arranged in a rectangular array on the outer wall of the mounting sleeve 305. The arrangement of the four groups of rubber sheets 301 is used to slow down the heat exchange.
[0033] One end of the guide rod 400 is installed on the outer wall of one side of the first connecting plate 101, and the first connecting plate 101 is installed on the inner wall of the low-temperature section pipeline 100. The other end of the guide rod 400 extends into the high-temperature section pipeline 600, passes through the through hole in the end wall of the mounting block 801 and is connected to a second connecting plate 603.
[0034] The mounting block 801 is installed inside the connecting sleeve 800, and the connecting sleeve 800 is installed on one side outer wall of the second connecting plate 603. The second connecting plate 603 is arranged on one side inside the discharge port 602. The discharge port 602 is opened on the other side outer wall of the high-temperature section pipeline 600. And a shock-absorbing buffer rubber ring 604 is arranged at the connection between the second connecting plate 603 and the high-temperature section pipeline 600. The setting of the shock-absorbing buffer rubber ring 604 can play a role in buffering and shock-absorbing the force transmitted to the second connecting plate 603 by the guide rod 400. The top of the high-temperature section pipeline 600 is provided with a feed port 601. Due to the settings of the feed port 601 and the discharge port 602, the high-temperature slurry enters the high-temperature section pipeline 600 from the feed port 601 and is discharged from the discharge port 602.
[0035] One-way valves are arranged on both the feed port 601 and the discharge port 602. The setting of the one-way valves avoids the occurrence of the situation where the high-temperature slurry flows back at the feed port 601 or the discharge port 602.
[0036] A section area of the guide rod 400 is located inside the spring 700, and a section area of the guide rod 400 is located inside the mounting sleeve 305.
[0037] The other end of the low-temperature section pipeline 100 is provided with a pump connection port 102, and the pump connection port 102 is communicated with a diaphragm pump through a cooling pipeline. The cooling pipeline mainly cools the propelling liquid, avoiding the situation that the service life of the rubber diaphragm on the diaphragm pump is affected due to the increase in the temperature of the propelling liquid.
[0038] During use, the pump connection port 102 is communicated with the diaphragm pump through the cooling pipeline. When the diaphragm pump starts to work, water is used as the propelling liquid in the low-temperature section pipeline 100. After working for a period of time, high-concentration slurry is mixed in and becomes low-concentration slurry. At the feed port 601, a low-pressure feeding pump feeds auxiliary material to the feed port 601. When the diaphragm pump starts, the rubber diaphragm on the diaphragm pump drives the low-temperature material to reciprocate in the pipeline, thereby driving the isolator body 300 to reciprocate in the low-temperature section pipeline 100 and then performing high-temperature material transportation. Thus, the high-temperature slurry enters the high-temperature section pipeline 600 from the feed port 601 and is discharged from the discharge port 602. Therefore, the present utility model uses the reciprocating isolator body 300 to isolate the high-temperature material, reduces the temperature of the diaphragm pump chamber, avoids the influence of high temperature on the rubber diaphragm of the diaphragm pump, reduces the aging speed of the diaphragm rubber caused by high temperature, thereby the present utility model prolongs the service life of the key component rubber diaphragm of the diaphragm pump, extends the maintenance period of the diaphragm pump, reduces the shutdown time of the diaphragm pump due to maintenance, and reduces costs and increases benefits.
[0039] The above are only the preferred embodiments of the present utility model and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A high temperature isolator for a diaphragm pump, comprising a high temperature section pipeline (600), characterized in that: A low-temperature section pipeline (100) is installed on one side outer wall of the high-temperature section pipeline (600), and the high-temperature section pipeline (600) is connected to the low-temperature section pipeline (100). An isolator body (300) is arranged inside the low-temperature section pipeline (100), and the isolator body (300) is installed on the outer wall of the guide rod (400). A first buffer pad (200) and a second buffer pad (500) are respectively arranged on both sides of the outer wall of the guide rod (400), the first buffer pad (200) is installed on one side outer wall of the first connecting plate (101), the second buffer pad (500) is installed on one end of the spring (700), and the other end of the spring (700) is installed on the end wall of one end of the mounting block (801); The isolator body (300) is provided with a mounting sleeve (305), and pressure covers (302) are installed on the end walls at both ends of the mounting sleeve (305), and buffer rubber (303) is vulcanized on the outer wall of the pressure cover (302), silicon carbide wear-resistant guide sleeves (304) are provided on both sides of the inner wall of the mounting sleeve (305), and four groups of rubber sheets (301) in a rectangular array are provided on the outer wall of the mounting sleeve (305).
2. The diaphragm pump high temperature isolator according to claim 1, characterized in that: One end of the guide rod (400) is mounted on an outer wall of one side of the first connecting plate (101), and the first connecting plate (101) is mounted on the inner wall of the low-temperature section pipeline (100). The other end of the guide rod (400) extends into the high-temperature section pipeline (600) and passes through a through hole on the end wall of the mounting block (801) and is connected to the second connecting plate (603).
3. The diaphragm pump high temperature isolator according to claim 1, characterized in that: The mounting block (801) is mounted inside the connecting sleeve (800), and the connecting sleeve (800) is mounted on an outer wall of one side of the second connecting plate (603), the second connecting plate (603) is arranged on one side inside the discharge port (602), the discharge port (602) is opened on the outer wall of the other side of the high-temperature section pipeline (600), and a shock-absorbing buffer rubber ring (604) is arranged at the connection between the second connecting plate (603) and the high-temperature section pipeline (600), and a feed port (601) is opened at the top of the high-temperature section pipeline (600).
4. The diaphragm pump high temperature isolator according to claim 3, characterized in that: Both the feed port (601) and the discharge port (602) are provided with a one-way valve.
5. The diaphragm pump high temperature isolator according to claim 1, characterized in that: A section of the guide rod (400) is located on the inner side of the spring (700), and a section of the guide rod (400) is located on the inner side of the mounting sleeve (305).
6. The diaphragm pump high temperature isolator according to claim 1, characterized in that: The other end of the low-temperature section pipeline (100) is provided with a pump connection port (102), and the pump connection port (102) is connected to a diaphragm pump via a cooling pipeline.
Citation Information
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