Drying device for high-wear-resistance material

By designing a drying device with a hexagonal prism-shaped material placement cover and partition combined with a drying fan, the limitations of traditional drying equipment in terms of space utilization, heat energy utilization efficiency and energy consumption are solved, and the drying effect of high-efficiency and energy-saving high-wear-resistant materials is achieved.

CN222978501UActive Publication Date: 2025-06-13LUOYANG SHUNXIANG MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422060227.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-24
Publication Date
2025-06-13
Estimated Expiration
2034-08-24

AI Technical Summary

Technical Problem

Traditional drying equipment has limitations in space utilization, heat energy utilization efficiency and energy consumption, resulting in low drying efficiency and high energy consumption of high wear-resistant materials.

Method used

A drying device with high wear-resistant materials is designed, using a hexagonal material placement cover and partition combined with the design of a drying fan to improve space utilization and hot air circulation efficiency, and reduce heat energy loss through the sealing design of the outer shell.

Benefits of technology

It significantly improves space utilization and production efficiency, ensures uniform drying of materials, reduces energy consumption, complies with the energy conservation and emission reduction requirements of modern industry, and improves operational safety and material cleanliness.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222978501U_ABST
    Figure CN222978501U_ABST
Patent Text Reader

Abstract

The high-wear-resistance material drying device comprises a lower base, an outer cover shell is arranged on the upper surface of the lower base, a mounting supporting plate is arranged on a supporting frame in the lower base, a material containing cover is arranged on the mounting supporting plate and is in a similar hexagonal prism shape, and a partition plate is arranged at the joint of the adjacent faces of the material containing cover; according to the device, the space utilization rate, the production efficiency and the energy utilization efficiency are remarkably improved, compared with traditional circular or square design, the hexagonal prism-shaped design of the material containing cover enables the material containing cover to be more stable, and the material containing cover is more convenient to use. The space utilization rate is obviously improved, more materials can be loaded in the same volume, and therefore the yield of single-time drying is improved; and through the combination of the partition plate and the drying fan, it is guaranteed that hot air circulates uniformly in the material containing cover, uneven heating caused by material accumulation is avoided, and it is guaranteed that the materials are dried comprehensively.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the technical field of material drying, and specifically to a drying device for high-wear-resistant materials. Background Art

[0002] Due to their unique physical and chemical properties, high-wear-resistant materials are widely used in multiple fields such as construction, manufacturing, and mining. However, the processing and handling of such materials often pose specific challenges, especially how to efficiently and uniformly dry them to ensure the quality and performance of the final products.

[0003] Traditional drying equipment mostly adopts a circular or square drying chamber design. Although the structure is simple, there are limitations in terms of space utilization rate and thermal energy utilization efficiency. The circular design can better adapt to the free flow of materials, but due to the lack of an effective hot air guiding mechanism, it is easy to cause uneven hot air circulation and uneven heating of the materials. The square design can provide a larger loading area, but the materials at the four corners are easily overlooked, resulting in incomplete drying. In addition, the sealing performance of traditional drying equipment is poor, and serious heat energy loss not only wastes energy but also reduces production efficiency. Summary of the Invention

[0004] The technical problem to be solved by this application is to overcome the existing defects, provide a drying device for high-wear-resistant materials, solve the problems of low space utilization rate, low efficiency, and high energy consumption, and can effectively solve the problems in the background art.

[0005] To achieve the above purpose, this application provides the following technical solution: A drying device for high-wear-resistant materials, including a lower base, an outer housing is arranged on the upper surface of the lower base, an installation support plate is arranged on the support frame in the lower base, a material placement cover is arranged on the installation support plate, the material placement cover is in the shape of a quasi-hexagonal prism, partitions are arranged at the intersections of its adjacent faces, drying fans are arranged between the partitions, a driving component is arranged in the lower base, the output end of the driving component is connected with a transfer shaft, a mixing component is arranged on the outer side surface of the transfer shaft, a maintenance card board is arranged at the open loop of the outer housing, and an upper sealing plate is arranged at the upper end of the outer housing.

[0006] As a preferred technical solution of this application, the mixing component is mainly composed of a vertical guide plate and a mixing plate. The vertical guide plate is arranged on the outer side surface of the transfer shaft, and the notch of the mixing plate is clamped on the outer side surface of the vertical guide plate.

[0007] As a preferred technical solution of this application, the mixing plate forms a certain angle with the horizontal plane, and cutting edges are arranged at both sides of its edge.

[0008] As a preferred technical solution of the present application, an arc-shaped guide groove is provided at the corresponding position of the upper surface of the installation support plate and the open loop of the outer housing, and a maintenance card plate is slidably arranged in the arc-shaped guide groove.

[0009] As a preferred technical solution of the present application, a handle for facilitating the opening and closing of the upper sealing plate is provided on the upper surface of the upper sealing plate, and telescopic rods are provided on both sides of the lower surface of the upper sealing plate.

[0010] As a preferred technical solution of the present application, a support cushion seat is provided on the lower surface of the lower base.

[0011] Compared with the prior art: the present application significantly improves the space utilization rate, production efficiency and energy utilization efficiency. The hexagonal column design of the material placement cover significantly improves the space utilization rate compared with the traditional circular or square design, and can load more materials in the same volume, thereby increasing the output of a single drying; the combination of the partition plate and the drying fan ensures the uniform circulation of hot air inside the material placement cover, avoids uneven heating caused by material accumulation, and ensures the comprehensive drying of the materials; the sealing design of the outer housing reduces the loss of heat energy, improves the thermal efficiency, reduces the energy consumption, and meets the requirements of modern industrial production for energy conservation and emission reduction; through the precise layout of the drying fan, the circulation path of hot air is optimized, unnecessary heat waste is reduced, and the energy utilization efficiency is further improved; the sealed environment jointly constructed by the upper sealing plate, the outer housing and the maintenance card plate effectively prevents the leakage of hot air, improves the operation safety, and protects the materials from being polluted by external impurities. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic structural diagram of the present application;

[0013] Figure 2 is the front view of the present application.

[0014] In the figure: 1 transfer shaft, 2 vertical guide plate, 3 outer housing, 4 maintenance card plate, 5 lower base, 6 mixing plate, 7 drying fan, 8 material placement cover, 9 handle, 10 telescopic rod, 11 upper sealing plate, 12 partition plate, 13 support cushion seat. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0015] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the above is described with the upper side as the upper side). All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application. Figure 2 above as the upper side for description). All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

[0016] Please refer toFigure 1-2 , this application provides a technical solution: a drying device for a highly wear-resistant material, including a lower base 5, on the upper surface of the lower base 5 there is an outer housing 3, on the support frame inside the lower base 5 there is an installation support plate, and on the installation support plate there is a material placement cover 8.

[0017] The lower base 5 is the base of the entire device, providing necessary structural support and stability to ensure the firmness of all upper components during operation. The lower base 5 may also contain key mechanical components such as motors and drive components to drive the operation of the entire system.

[0018] The outer housing 3 forms a closed working environment, which can not only effectively isolate the influence of the external environment on the drying process, such as dust, moisture, etc., but also maintain the internal temperature, reduce heat dissipation, and improve energy utilization efficiency. In addition, it also has the function of protecting the internal components from external impacts or damages.

[0019] The support frame is located inside the lower base 5 and is used to support the installation support plate and other related components to ensure their accurate and stable positions during operation. The support frame has a certain strength and durability and can withstand high temperatures and continuous operation for a long time.

[0020] The installation support plate is located on the support frame and is used to carry the material placement cover 8 and ensure its stable position during the drying process.

[0021] The material placement cover 8 is the direct container for placing the highly wear-resistant material to be dried. It is designed as a quasi-hexagonal prism shape, and a partition net is provided on its flat surface. The mesh holes of the partition net are smaller than the size of the material to prevent the material from escaping, and at the same time it is also convenient for hot air to enter to achieve the drying of the material.

[0022] The material placement cover 8 is of a quasi-hexagonal prism shape, and a partition 12 is provided at the junction of its adjacent faces, and a drying fan 7 is provided between the partitions 12.

[0023] The use of a hexagonal prism shape for the material placement cover 8 can make more effective use of space compared to traditional circular or square designs, which means that more materials can be accommodated under the same floor area, improving production efficiency.

[0024] Setting the drying fan 7 between the partitions 12 can form forced convection, enhance the circulation of hot air inside the material placement cover 8, and ensure that the materials in each corner can be evenly blown by the hot air, thereby improving the drying speed and effect.

[0025] A drive component is provided inside the lower base 5, the output end of the drive component is connected to a transfer shaft 1, and a mixing component is provided on the outer side of the transfer shaft 1.

[0026] The drive component inside the lower base 5 is responsible for providing power to drive the mixing component. The output end of the drive component is connected to the transfer shaft 1 through a coupling or other connection means. The function of the transfer shaft 1 is to transmit torque and rotational motion, convert the rotational motion of the motor and transmit it to the mixing component, so that it rotates at a preset speed and direction. The transfer shaft 1 can maintain good transmission efficiency and stability under long-term operation.

[0027] The mixing component is arranged on the outer side surface of the transfer shaft 1. The rotation of the mixing component can stir and mix the materials in the material placement cover 8, ensuring that the materials are in full contact with the hot air, and improving the drying efficiency and the degree of uniform heating of the materials.

[0028] An inspection card board 4 is arranged at the open loop of the outer cover shell 3, and an upper sealing plate 11 is arranged at the upper end of the outer cover shell 3.

[0029] The inspection card board 4 at the open loop of the outer cover shell 3 is used for the maintenance and inspection of the equipment on the one hand. The inspection card board 4 is in a slidable form, so that technicians can enter the interior of the equipment for inspection, cleaning or replacement of parts. By setting the inspection card board 4, some routine maintenance work can be completed without completely disassembling the equipment, which greatly saves maintenance time and cost, and also improves the availability and maintenance efficiency of the equipment.

[0030] On the other hand, it can also play a sealing role. An upper sealing plate 11, an outer cover shell 3 and an inspection card board 4 form a sealed space to prevent hot air leakage, thereby improving the drying efficiency and energy utilization efficiency.

[0031] The upper sealing plate 11 is the top sealing cover of the equipment. The upper sealing plate 11 is openable for the loading and unloading of materials and the inspection of the interior of the equipment. The sealing performance of the upper sealing plate 11 can help maintain the internal temperature and pressure, prevent hot air leakage, thereby improving the drying efficiency and energy utilization efficiency. At the same time, good sealing performance also helps prevent external impurities from entering the interior of the equipment and protects the materials from contamination.

[0032] Furthermore, the mixing component is mainly composed of a vertical guide plate 2 and a mixing plate 6. The vertical guide plate 2 is arranged on the outer side surface of the transfer shaft 1, and the notch of the mixing plate 6 is clamped on the outer side surface of the vertical guide plate 2.

[0033] Furthermore, the mixing plate 6 forms a certain angle with the horizontal plane, and cutting edges are arranged on both sides of its edge.

[0034] The notch of the mixing plate 6 is clamped on the outer side surface of the vertical guide plate 2, so that the mixing plate 6 can be stably fixed on the transfer shaft 1 during rotation. At the same time, the cutting edge helps to cut and disperse material agglomerates, further improving the fluidity of the materials, and thus improving the drying effect.

[0035] Further, an arc-shaped guide groove is provided at the corresponding position of the upper surface of the installation support plate and the open-loop of the outer housing 3, and a maintenance card plate 4 is slidably arranged in the arc-shaped guide groove.

[0036] The maintenance card plate 4 can smoothly slide out along the arc-shaped guide groove, providing convenience for technicians to maintain the internal components, so that there is no need to completely disassemble the housing or move heavy components, simplifying the repair and maintenance process.

[0037] When the maintenance card plate 4 slides into the closed position, it can closely fit with the outer housing 3 to form a sealed environment, protecting the internal components from dust, moisture or other external factors, and ensuring the long-term stable operation of the equipment.

[0038] Further, a handle 9 for facilitating the opening and closing of the upper sealing plate 11 is provided on the upper surface of the upper sealing plate 11, and telescopic rods 10 are arranged on both sides of the lower surface of the upper sealing plate 11.

[0039] The handle 9 is convenient for the operator to open and close easily. The telescopic rods 10 arranged on both sides of the lower surface of the upper sealing plate 11 can assist the opening and closing of the upper sealing plate 11 to ensure its smoothness and safety during opening and closing. At the same time, the telescopic rods 10 can also play a supporting role to prevent the upper sealing plate 11 from accidentally falling.

[0040] Further, a support pad 13 is provided on the lower surface of the lower base 5.

[0041] The support pad 13 provides a stable support point to ensure that the entire drying device is stable during operation and will not shake or shift due to the vibration of the internal components or the influence of the external environment. The support pad 13 is usually made of a material with a certain elasticity, such as rubber or polyurethane. These materials can absorb vibration, reduce the noise generated during equipment operation, and at the same time reduce the impact on the ground and protect the ground from damage. It also has an adjustment function, allowing the operator to adjust the height of the equipment according to needs to adapt to different working environments or the requirements of connecting other equipment.

[0042] During use: Ensure that the inside of the material placement cover 8 is clean and there is no residual material. Then evenly spread the high wear-resistant material in the material placement cover 8, paying attention not to exceed the specified loading amount. Use the handle 9 to close the upper sealing plate 11 to maintain the internal sealing. Check whether the maintenance card plate 4 is correctly positioned to ensure the complete closure of the outer housing 3. At this time, the drying fan 7 is started to start the drying process. At the same time, the driving component drives the mixing component to start rotating, and the hot air starts to circulate. Adjust the wind speed of the drying fan 7 and the rotation speed of the mixing component according to the material in a timely manner to achieve the best drying effect. Thus, the drying process is completed.

[0043] Although embodiments of the present application have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A drying device for highly wear-resistant materials, comprising a lower base (5), wherein an outer cover shell (3) is disposed on the upper surface of the lower base (5), characterized in that: A mounting support plate is provided on the support frame in the lower base (5), and a material placement cover (8) is provided on the mounting support plate. The material placement cover (8) is in the shape of a hexagonal prism, and a partition (12) is provided at the intersection of adjacent surfaces thereof. A drying fan (7) is provided between the partitions (12). A drive assembly is provided in the lower base (5), and an output end of the drive assembly is connected to a transfer shaft (1). A mixing assembly is provided on the outer side surface of the transfer shaft (1). An inspection card plate (4) is provided at the open loop of the outer cover shell (3), and an upper sealing plate (11) is provided at the upper end of the outer cover shell (3).

2. A drying device for highly wear-resistant materials according to claim 1, characterized in that: The mixing assembly is mainly composed of a vertical guide frame plate (2) and a mixing plate (6); the vertical guide frame plate (2) is arranged on the outer side surface of the adapter shaft (1); and the groove of the mixing plate (6) is clamped on the outer side surface of the vertical guide frame plate (2).

3. A drying device for highly wear-resistant materials according to claim 2, characterized in that: The mixing plate (6) forms a certain angle with the horizontal plane, and cutting edges are provided on both side edges thereof.

4. A drying device for highly wear-resistant materials according to claim 1, characterized in that: An arc-shaped guide groove is provided at a position on the upper surface of the mounting support plate corresponding to the open loop of the outer cover shell (3), and a maintenance clamping plate (4) is slidably provided in the arc-shaped guide groove.

5. The drying device for highly wear-resistant materials according to claim 1, characterized in that: The upper surface of the upper sealing plate (11) is provided with a handle (9) for facilitating the opening and closing of the upper sealing plate (11), and telescopic rods (10) are provided on both sides of the lower surface of the upper sealing plate (11).

6. A drying device for highly wear-resistant materials according to claim 1, characterized in that: A supporting cushion seat (13) is provided on the lower surface of the lower base (5).