Pole magnet quality inspection device

Abstract

The utility model belongs to the field of electronic cigarette production, and relates to a pole magnet quality inspection device, which comprises a detection platform driven by a lifting device; the magnet detection sensor is mounted on the detection platform and is used for detecting whether a magnet exists on the workpiece or not; a conduction detection ejector pin of the conduction detection device is installed on the detection platform and is used for being in contact with a conductive pole of the workpiece to test the conductivity; wherein when the lifting device drives the detection platform to descend, the magnet detection sensor and the conduction detection device are respectively used for detecting a magnet and a conductive pole on a workpiece, and the magnet detection sensor and the conduction detection device are connected with an external central control unit.

Description

Technical Field

[0001] The utility model belongs to the technical field of electronic cigarette production, and relates to a quality inspection device for pole magnets. Background Art

[0002] The cigarette rod and the atomizer of an electronic cigarette are two main components of the electronic cigarette. They respectively undertake different functions and jointly realize the working principle of the electronic cigarette. The atomizer is also called a cartridge and is a detachable component. The cigarette rod supplies power to the atomizer through a conductive electrode column and detachably fixes the atomizer through a magnet.

[0003] In the process of automatic production of the cigarette rod, it is necessary to press the conductive electrode column and the magnet into the inner bracket of the cigarette rod to form a semi-finished product. In order to ensure the quality of the workpiece, it is necessary to conduct quality inspection on the semi-finished product to ensure the consistency of the product. Content of the Utility Model

[0004] The purpose of the utility model is to provide a quality inspection device for pole magnets aiming at the deficiencies of the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A quality inspection device for pole magnets, comprising:

[0007] A detection platform driven by a lifting device;

[0008] A magnet detection sensor, which is installed on the detection platform and used to detect whether there is a magnet on the workpiece;

[0009] A conduction detection device, which is installed on the detection platform and used to contact the conductive electrode column of the workpiece to test the conductivity;

[0010] Wherein, when the lifting device drives the detection platform to descend, the magnet detection sensor and the conduction detection device are respectively used to detect the magnet and the conductive electrode column on the workpiece, and the magnet detection sensor and the conduction detection device are connected to an external central control unit.

[0011] Further, the conduction detection device includes:

[0012] A conduction detection thimble, which is connected to an external circuit;

[0013] A conduction part, which is used to connect two conductive electrode columns on the workpiece;

[0014] Wherein, the conduction detection thimble and the conduction part are cooperatively connected to the two conductive electrode columns to form a conductive loop.

[0015] Further, the conduction detection ejector pin is located above the workpiece corresponding to the position of the conductive electrode post;

[0016] The conduction member is located on the side of the workpiece corresponding to the window position of the workpiece. The conduction member is driven by a conduction cylinder, and the conduction cylinder is used to drive the conduction member to pass through the window on the workpiece and contact the two conductive electrode posts of the workpiece.

[0017] Further, the magnet detection sensor can be an optoelectronic sensor, and the magnet detection sensor is located above the workpiece magnet.

[0018] Further, the magnet detection sensor can be a Hall sensor.

[0019] Applying the technical solution of the present invention, through the automated detection platform and sensors, the automatic detection of the conductive electrode posts and magnets in the e-cigarette rod is realized, improving the production efficiency and the accuracy of detection. The precise installation positions of the magnet detection sensor and the conduction detection device ensure the accurate detection of the magnets and conductive electrode posts on the workpiece, reducing the errors of manual operation. This device integrates two functions of magnet detection and conductive performance testing, and can simultaneously perform quality inspections on two key components of the e-cigarette rod, ensuring the consistency and reliability of the product. The combined use of the conduction detection ejector pin and the conduction member realizes the contact with the workpiece conductive electrode post through the drive of the conduction cylinder, providing a flexible and reliable method for testing the conductive performance. By driving the detection platform to descend through the lifting device, the detection process is simplified, making the operation more convenient and fast. Due to the structural design of the detection device, the daily maintenance and calibration work become easier, which helps to maintain the long-term stability and accuracy of the detection equipment.

[0020] Other features and advantages of the utility model will be described in the following description, and some of them will become obvious from the description or be understood by implementing the present invention. The purpose and other advantages of the present invention can be achieved and obtained through the structure specifically pointed out in the written description and the drawings. Description of the Drawings

[0021] The following describes the present invention in detail with reference to the drawings to make the above advantages of the present invention more clear.

[0022] Figure 1 is a schematic diagram of a pole magnet quality inspection device of the present invention;

[0023] Figure 2 is a quality inspection schematic diagram of a pole magnet quality inspection device of the present invention;

[0024] Figure 3 is a workpiece schematic diagram of a pole magnet quality inspection device of the present invention;

[0025] Figure 4 It is the conduction schematic diagram of the guide electrode post of a quality inspection device for pole magnets of the present utility model. Specific embodiments

[0026] The following details the embodiments of the present utility model. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.

[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

[0028] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.

[0029] In the embodiments of the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0030] Referring to the attached Figures 1-4 As shown, a quality inspection device for pole magnets includes:

[0031] A detection platform 100, driven by a lifting device;

[0032] A magnet detection sensor 200, which is installed on the detection platform 100 and is used to detect whether there is a magnet 500 on the workpiece;

[0033] The conduction detection device 300 is installed on the detection platform 100 and is used to contact the conductive electrode post 400 of the workpiece to test the electrical conductivity;

[0034] Wherein, when the lifting device drives the detection platform 100 to descend, the magnet detection sensor 200 and the conduction detection device 300 are respectively used to detect the magnet 500 and the conductive electrode post 400 on the workpiece, and the magnet detection sensor 200 and the conduction detection device 300 are connected to an external central control unit.

[0035] The design concept of this pole post magnet quality inspection device is to realize the automatic and precise quality inspection of the key components

[0036] —— the conductive electrode post 400 and the magnet 500 in the semi-finished product of the electronic cigarette rod. Through the integrated detection platform 100, combined with sensors and detection devices, the detection process of each workpiece is automatically completed to ensure the consistency and reliability of product quality.

[0037] The detection platform 100 is driven by a lifting device and can automatically adjust its height according to the detection requirements to adapt to the detection of different workpieces. The magnet detection sensor 200 is installed on the detection platform 100. When the detection platform 100 descends to above the workpiece, the sensor aligns with the position of the magnet 500 in the workpiece for detection to confirm whether the magnet 500 exists and whether its position is correct. The conduction detection thimble 310 is also installed on the detection platform 100, contacts the conductive electrode post 400 of the workpiece, and tests the electrical conductivity of the conductive electrode post 400 through an external circuit to ensure the integrity and functionality of its electrical connection. The magnet detection sensor 200 and the conduction detection device 300 are connected to the central control unit to realize the real-time transmission and processing of detection data, facilitating the monitoring of the detection status and the recording of results. The entire detection process is controlled by the central control unit and is automatically completed, reducing manual intervention and improving the detection efficiency and accuracy.

[0038] By precisely controlling the lifting of the detection platform 100 and the position of the sensor, high-precision detection of the magnet 500 and electrical conductivity is achieved to ensure product quality. Mechanized operation replaces manual detection, greatly improving the detection efficiency and consistency and reducing human errors. Integrating the two functions of magnet 500 detection and conduction detection can complete the comprehensive detection of the workpiece at one time, improving the overall efficiency of the production line. The central control unit processes and feedbacks the detection data in real time, facilitating the rapid discovery and solution of problems and improving the transparency and controllability of the production process.

[0039] In this embodiment, the conduction detection device includes:

[0040] The conduction detection thimble 310, and the conduction detection thimble 310 is connected to an external circuit;

[0041] A conducting component 320 (not shown in the figure), and the conducting component 320 is used to connect two conducting electrode posts 400 on the workpiece;

[0042] Wherein, the conducting detection thimble 310 is cooperatively connected with the conducting component 320 to connect two conducting electrode posts 400 to form an electric conduction loop.

[0043] The conducting detection thimble and the conducting component are installed and fixed through an insulating material. The purpose is to keep the conducting detection thimble and the conducting component in an insulating state to achieve the reliability of the conduction test. This mechanism realizes the precise detection of the electrical conductivity between two conducting electrode posts 400 on the workpiece through the cooperation of the conducting detection thimble 310 and the conducting component 320, ensuring that the electrical connection of the e-cigarette rod meets the quality standards.

[0044] The conducting detection thimble 310 is installed on the detection platform 100 and is connected to the external circuit. When the detection platform 100 descends to the specified position, the conducting detection thimble 310 contacts the conducting electrode post 400 on the workpiece. The conducting component 320 is driven by a conducting cylinder 330 and is positioned on the side of the workpiece. When the platform and the thimble reach the detection position, the conducting component 320 is driven to pass through the window 600 on the workpiece and contact the two conducting electrode posts 400 on the workpiece. The conducting component 320 connects the two conducting electrode posts 400. The conducting detection thimble 310 and the conducting component 320 cooperate to conduct the two conducting electrode posts 400 to form a complete circuit loop. Through circuit detection, the electrical conductivity of the two conducting electrode posts 400 is verified. The detection signal is transmitted to the central control unit for data processing and feedback.

[0045] Through the cooperation of the conducting detection thimble 310 and the conducting component 320, rapid and accurate detection of electrical conductivity is achieved, greatly improving the detection efficiency. Fully automated operation reduces manual participation, improves production efficiency and product consistency. The positions of the conducting detection thimble 310 and the conducting component 320 are precisely controlled to ensure the accuracy and reliability of the detection process. In the long run, the automated detection of electrical conductivity reduces labor costs and improves production efficiency, having good cost-effectiveness.

[0046] In this embodiment, the conducting detection thimble 310 is located above the workpiece corresponding to the position of the conducting electrode post 400;

[0047] The conducting component 320 is located on the side of the workpiece corresponding to the position of the window 600 of the workpiece. The conducting component 320 is driven by a conducting cylinder 330, and the conducting cylinder 330 is used to drive the conducting component 320 to pass through the window 600 on the workpiece and contact the two conducting electrode posts 400 on the workpiece. Through the precise positioning of the conducting detection thimble 310 and the conducting component 320, the detection of the conducting electrode post 400 is ensured to be accurate and error-free. Through high-quality components and precise control, the reliability and stability of the detection process are guaranteed.

[0048] The conduction detection ejector pin 310 is installed on the detection platform 100, above the workpiece, corresponding to the position of the conductive electrode post 400. When the detection platform 100 descends to the specified position, the conduction detection ejector pin 310 contacts the conductive electrode post 400 on the workpiece. The conduction member 320 is installed on the side of the workpiece, corresponding to the position of the window 600 of the workpiece. The conduction member 320 is driven by the conduction cylinder 330 and positioned on the side of the workpiece. When the detection platform 100 descends to the detection position, the conduction cylinder 330 drives the conduction member 320 to pass through the window 600 on the workpiece and contact the two conductive electrode posts 400 on the workpiece. The conduction detection ejector pin 310 and the conduction member 320 cooperate to conduct the two conductive electrode posts 400, forming a complete circuit loop. The conduction detection ejector pin 310 is connected to the external circuit to test the conductivity. The detection signal is transmitted to the central control unit for data processing and feedback.

[0049] The conduction detection ejector pin 310 and the conduction member 320 are accurately positioned, corresponding to the positions of the conductive electrode post 400 and the window 600 of the workpiece, ensuring the accuracy of the detection process. Through the automation device, rapid and accurate conductivity detection is achieved, greatly improving the detection efficiency. The fully automated operation reduces manual participation and enhances the production efficiency and product consistency. The positions of the conduction detection ejector pin 310 and the conduction member 320 are precisely controlled to ensure the accuracy and reliability of the detection process.

[0050] In this embodiment, the magnet detection sensor 200 can be an optoelectronic sensor, and the magnet detection sensor 200 is located above the workpiece magnet 500. The design concept of the magnet detection sensor 200 is to utilize the characteristics of the optoelectronic sensor to achieve non-contact detection of the presence of the magnet 500 in the electronic cigarette rod. By positioning the sensor directly above the workpiece magnet 500, it can be ensured that the detection path between the sensor and the magnet 500 is not interfered with by other workpiece components, thereby achieving high-accuracy detection.

[0051] The optoelectronic sensor is installed on the detection platform 100, above the workpiece magnet 500. When the detection platform 100 descends to the specified position, the optoelectronic sensor aligns with the position of the magnet 500 on the workpiece. The optoelectronic sensor detects the presence of the magnet 500 by emitting and receiving optical signals. When the optoelectronic sensor detects the magnet 500, the optical signal is reflected, and the sensor receives the corresponding feedback signal. The optoelectronic sensor transmits the detection signal to the central control unit for data processing.

[0052] In another embodiment, the magnet detection sensor 200 can be a Hall sensor. The design idea of using a Hall sensor as the magnet detection sensor 200 is based on the Hall effect principle to detect the magnet 500 in the e-cigarette rod. The Hall sensor is very sensitive to changes in the magnetic field and can accurately detect the presence and position of the magnet 500. This type of sensor is commonly used to detect the presence, position, and orientation of magnetic objects, so it is very suitable for automated quality inspection processes.

[0053] By installing a Hall sensor on the detection platform 100, efficient and precise detection of the magnet 500 in the e-cigarette rod is achieved. Through automated operation, modular design, and real-time data processing, the production efficiency and product quality are significantly improved, manual errors and maintenance costs are reduced, providing reliable technical support for e-cigarette production. The introduction of the Hall sensor ensures high-precision and high-reliability detection of the magnet 500, enhancing the performance and reliability of the entire detection system.

[0054] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A pole magnet quality inspection device, characterized in that: include: The detection platform (100) is driven by a lifting device; A magnet detection sensor (200), the magnet detection sensor (200) being mounted on the detection platform (100) and used to detect whether a magnet (500) exists on the workpiece; A conduction detection device (300), the conduction detection device (300) being installed on the detection platform (100) and used for contacting with the conductive electrode column (400) of the workpiece to test the conductive performance; When the lifting device drives the detection platform (100) to descend, the magnet detection sensor (200) and the conduction detection device (300) are used to detect the magnet (500) and the conductive electrode column (400) on the workpiece, respectively, and the magnet detection sensor (200) and the conduction detection device (300) are connected to an external central control unit.

2. The pole magnet quality inspection device according to claim 1, characterized in that: The conduction detection device comprises: A conduction detection ejector pin (310), wherein the conduction detection ejector pin (310) is connected to an external circuit; A conductive member (320), wherein the conductive member (320) is used to connect two conductive electrode columns (400) on a workpiece; The conduction detection ejector pin (310) cooperates with the conduction member (320) to connect two conductive electrode posts (400) to form a conductive loop.

3. The pole magnet quality inspection device according to claim 2, characterized in that: The conduction detection ejector pin (310) is located above the workpiece and corresponds to the position of the conductive electrode column (400); The conductive member (320) is located on the side of the workpiece and corresponds to the position of the window (600) of the workpiece. The conductive member (320) is driven by a conductive cylinder (330). The conductive cylinder (330) is used to drive the conductive member (320) to pass through the window (600) on the workpiece and contact the two conductive electrode columns (400) of the workpiece.

4. The pole magnet quality inspection device according to claim 1, characterized in that: The magnet detection sensor (200) may be a photoelectric sensor, and the magnet detection sensor (200) is located above the workpiece magnet (500).

5. The pole magnet quality inspection device according to claim 1, characterized in that: The magnet detection sensor (200) may be a Hall sensor.

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