Pressing machine for ferrite magnetic core
By designing a ferrite core press containing multiple components, the poor support and adhesion problems of pressing machines in the prior art are solved, and a more efficient and convenient pressing process and a longer equipment life are achieved.
Patent Information
- Application Number
- CN202421652310.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing ferrite magnetic cores have poor support and are easy to loosen when pressed, and the pressing process is complicated and practical. The raw materials are easily bonded to the inner wall of the mold, which is inconvenient to clean and affects work efficiency.
A ferrite core press including a base and a roof plate is designed, using components such as buffer pads, support blocks, pressing plates, limit sleeves, vibration motors and adjustment mechanisms. The slider and connection frame are driven to move through the cylinder, adjust the height of the pressing component, and prevent adhesions through the vibration motor, making it easier to clean.
It improves pressing efficiency, prevents raw materials from sticking, simplifies the pressing process, reduces the difficulty of cleaning, extends the service life of the equipment, and improves the practicality of the press.
Smart Images
Figure CN222980297U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of presses, in particular to a press for ferrite cores. Background Art
[0002] Ferrite cores are made of dense and homogeneous ceramic-structured non-metallic magnetic materials, with low coercivity, also known as soft ferrite cores. They are composed of iron oxide (Fe2O3) and oxides or carbonate compounds of one or several other metals (such as manganese, zinc, nickel, magnesium). Ferrite raw materials are pressed, then sintered at a high temperature of 1300 °C, and finally machined by a machine to make finished cores that meet application requirements.
[0003] Compared with other types of magnetic materials, the advantages of ferrite are high magnetic permeability, and high resistance and low eddy current loss in a wide frequency range. These material properties make ferrite an ideal material for manufacturing high-frequency transformers, broadband transformers, adjustable inductors, and other applications in high-frequency circuits from 10 kHz to 50 MHz.
[0004] In the prior art, ferrite cores have poor support during pressing, are prone to loosening, and the pressing process is relatively complex, with poor practicability; during the pressing process, raw materials are easily adhered to the inner wall of the mold, which is inconvenient to clean, time-consuming and laborious, and reduces work efficiency. For this reason, we propose a press for ferrite cores. Summary of the Utility Model
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a press for ferrite cores, which can prevent raw materials from adhering to the inner wall, is convenient to clean, saves time and effort, improves the pressing efficiency, can also ensure a sealed state during the pressing process, avoid raw materials from being pressed and flying, and affect the pressing efficiency; has better support, a simple pressing process, and high practicability, and can effectively solve the problems in the background art.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A press for ferrite cores includes a base and a top plate;
[0007] In the middle of the upper side of the base, a buffer pad is fixedly connected. In the middle of the upper side of the buffer pad, a support block is fixedly connected. Buffer components are arranged at the four corners of the upper side of the buffer pad. On the upper side of the support block, a first pressing plate is fixedly connected. Uniformly distributed pressing grooves are opened on the upper side of the first pressing plate. A limiting sleeve is fixedly connected inside the pressing groove. A column is fixedly connected in the middle of the limiting sleeve. In the middle of the lower side of the top plate, a connecting plate is fixedly connected. A pressing component is arranged in the middle of the upper side of the connecting plate. Two symmetrically distributed connecting rods are fixedly connected to the left and right sides of the connecting plate. Two symmetrically distributed adjusting mechanisms are arranged on the upper side of the base. Guide components are arranged at the four corners between the base and the top plate;
[0008] The adjusting mechanism includes a fixed frame, a T-shaped groove, a T-shaped slider, a cylinder, an auxiliary frame and a U-shaped connecting frame. Two symmetrically distributed fixed frames are fixedly installed on the upper side of the base. A T-shaped groove is formed inside the fixed frame 31. A T-shaped slider is slidably arranged inside the T-shaped groove. The top of the T-shaped slider is fixedly connected to the output shaft of the cylinder. The cylinder is fixed to the top of the fixed frame through the auxiliary frame. The outer wall of the inner side of the fixed frame 31 is slidably sleeved with a U-shaped connecting frame. The inner side of the U-shaped connecting frame is fixedly connected to the T-shaped slider. The outer side of the U-shaped connecting frame is fixedly connected to the connecting rod.
[0009] Starting the cylinder can drive the T-shaped slider to slide up and down in the T-shaped groove, thereby driving the U-shaped connecting frame to slide up and down outside the fixed frame, and then driving the connecting plate and the top plate to move up and down through the connecting rod, realizing the height adjustment of the pressing assembly. The auxiliary frame is used to fix the cylinder and improve the stability of the machine.
[0010] Furthermore, the adjusting mechanism further includes a rectangular chute and a moving slider. Rectangular chutes are formed on the front and rear sides of the fixed frame. A moving slider is slidably connected inside the rectangular chute. The outer side of the moving slider is fixedly connected to the inner side of the U-shaped connecting frame.
[0011] When the U-shaped connecting frame moves up and down, the moving slider can move up and down inside the rectangular chute, playing a role in auxiliary connection and sliding, which is beneficial to improving stability.
[0012] Furthermore, the pressing assembly includes a second pressing plate and a pressing die. The second pressing plate is arranged at the bottom of the connecting plate. The top of the second pressing plate is fixedly connected to the output shaft of the pressing cylinder. The pressing cylinder is fixed on the top plate. A circular groove for cooperating with the pressing groove is formed at the bottom of the second pressing plate. A vibration motor is fixedly installed on the inner wall of the top of the circular groove. The bottom of the vibration motor is fixedly connected to the pressing die.
[0013] Starting the pressing cylinder can push the second pressing plate downward to make the second pressing plate in close contact with the first pressing plate. At the same time, the pressing die presses the object inside the pressing groove. After pressing, the vibration motor starts to drive the pressing die to vibrate, which can prevent the inner wall from adhering to the raw material, facilitating cleaning, saving time and effort, and improving the pressing efficiency.
[0014] Furthermore, a sealing strip is fixedly connected to the bottom of the second pressing plate. A sealing groove is formed on the upper side of the first pressing plate. The sealing strip is inserted into the sealing groove.
[0015] By moving the connecting plate downward through the adjusting mechanism until the sealing strip is inserted into the sealing groove, it can ensure a sealed state during the pressing process, avoiding the raw material from being pressed and flying, which affects the pressing efficiency.
[0016] Furthermore, the guiding assembly includes guiding rods and guiding sleeves. Guiding rods are fixedly connected to the four corners on the upper side of the base. Guiding sleeves are fixedly connected to the four corners at the bottom of the top plate. The guiding sleeves are used in cooperation with the guiding rods.
[0017] The guiding sleeve is used in cooperation with the guiding rod, moving vertically downward during the pressing process, playing a guiding role, and can improve the pressing accuracy.
[0018] Furthermore, the buffer assembly includes a buffer cylinder, a limiting plate, a cylindrical compression spring, and a damping rod. The top of the buffer pad is fixedly connected to the buffer cylinder. The limiting plate is slidably connected inside the buffer cylinder. The bottom of the limiting plate is fixedly connected to the cylindrical compression spring, and the bottom of the cylindrical compression spring is fixedly connected to the bottom of the buffer cylinder. The top of the limiting plate is fixedly connected to the damping rod, and the top of the damping rod passes through the buffer cylinder and is fixedly connected to the first pressing plate.
[0019] The arrangements of the buffer cylinder, the limiting plate, the cylindrical compression spring, and the damping rod can reduce the pressure on the first pressing plate during the pressing process. The cylindrical compression spring and the damping rod will play a buffering role, which can improve the service life of the press.
[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows: The press for ferrite cores of the present utility model has the following advantages:
[0021] 1. By starting the air cylinder, the T-shaped slider can be driven to slide up and down in the T-shaped groove, thereby driving the U-shaped connecting frame to slide up and down outside the fixed frame. Then, through the connecting rod, the connecting plate and the top plate are driven to move up and down, realizing the height adjustment of the pressing assembly. The auxiliary frame is used to fix the air cylinder to improve the stability of the machine.
[0022] 2. By starting the pressing air cylinder, the second pressing plate can be pushed to move downward, making the second pressing plate in close contact with the first pressing plate. At the same time, the pressing die presses the objects inside the pressing groove. After the pressing is completed, the vibration motor starts to drive the pressing die to vibrate, which can prevent the adhesion of raw materials to the inner wall, facilitate cleaning, save time and effort, and improve the pressing efficiency.
[0023] 3. Through the arrangements of the buffer cylinder, the limiting plate, the cylindrical compression spring, and the damping rod, the pressure on the first pressing plate during the pressing process can be reduced. The cylindrical compression spring and the damping rod will play a buffering role, which can improve the service life of the press. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic structural diagram of the present utility model.
[0025] Figure 2 It is a front sectional view of the structure of the present utility model.
[0026] Figure 3 It is the structure of the present utility model Figure 1 The enlarged schematic view at A in the figure.
[0027] Figure 4 It is a sectional view of the inside of the buffer assembly of the structure of the present utility model.
[0028] In the figure: 1 base, 11 buffer pad, 12 support block, 13 first pressing plate, 131 sealing groove, 132 pressing groove, 133 limiting sleeve, 134 column, 2 top plate, 21 connecting rod, 22 connecting plate, 3 adjusting mechanism, 31 fixing frame, 32 T-shaped groove, 33 T-shaped slider, 34 cylinder, 35 auxiliary frame, 36 rectangular sliding groove, 37 moving slider, 38 U-shaped connecting frame, 4 pressing assembly, 41 second pressing plate, 411 sealing strip, 42 pressing die, 43 pressing cylinder, 5 guiding assembly, 51 guiding rod, 52 guiding sleeve, 6 buffer assembly, 61 buffer cylinder, 62 limiting plate, 63 cylindrical compression spring, 64 damping rod. Specific implementation manner
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] Please refer to Figures 1-4 , this embodiment provides a technical solution: A pressing machine for ferrite cores includes a base 1 and a top plate 2;
[0031] In the middle of the upper side of the base 1, a buffer pad 11 is fixedly connected. In the middle of the upper side of the buffer pad 11, a support block 12 is fixedly connected. Buffer assemblies 6 are provided at the four corners of the upper side of the buffer pad 11. On the upper side of the support block 12, a first pressing plate 13 is fixedly connected. Uniformly distributed pressing grooves 132 are opened on the upper side of the first pressing plate 13. A limiting sleeve 133 is fixedly connected inside the pressing groove 132. A column 134 is fixedly connected to the middle of the limiting sleeve 133. In the middle of the lower side of the top plate 2, a connecting plate 22 is fixedly connected. A pressing assembly 4 is provided in the middle of the upper side of the connecting plate 22. Two symmetrically distributed connecting rods 21 are fixedly connected to the left and right sides of the connecting plate 22. Two symmetrically distributed adjusting mechanisms 3 are provided on the upper side of the base 1. Guiding assemblies 5 are provided at the four corners between the base 1 and the top plate 2;
[0032] The adjusting mechanism 3 includes a fixing frame 31, a T-shaped groove 32, a T-shaped slider 33, a cylinder 34, an auxiliary frame 35 and a U-shaped connecting frame 38. Two symmetrically distributed fixing frames 31 are fixedly installed on the upper side of the base 1. A T-shaped groove 32 is opened inside the fixing frame 31. A T-shaped slider 33 is slidably arranged inside the T-shaped groove 32. The top of the T-shaped slider 33 is fixedly connected to the output shaft of the cylinder 34. The cylinder 34 is fixed to the top of the fixing frame 31 through the auxiliary frame 35. The outer wall of the inner side of the fixing frame 31 is slidably sleeved with a U-shaped connecting frame 38. The inner side of the U-shaped connecting frame 38 is fixedly connected to the T-shaped slider 33. The outer side of the U-shaped connecting frame 38 is fixedly connected to the connecting rod 21.
[0033] Starting the cylinder 34 can drive the T-shaped slider 33 to slide up and down in the T-shaped groove 32, thereby driving the U-shaped connecting frame 38 to slide up and down outside the fixed frame 31. Then, the connecting rod 21 drives the connecting plate 22 and the top plate 2 to move up and down, realizing the height adjustment of the pressing assembly 4. The auxiliary frame 35 is used to fix the cylinder 34 to improve the stability of the machine.
[0034] Among them, the adjusting mechanism 3 further includes a rectangular sliding groove 36 and a moving slider 37. Rectangular sliding grooves 36 are provided on the front and rear sides of the fixed frame 31. A moving slider 37 is slidably connected inside the rectangular sliding groove 36, and the outside of the moving slider 37 is fixedly connected to the inside of the U-shaped connecting frame 38.
[0035] When the U-shaped connecting frame 38 moves up and down, the moving slider 37 can move up and down inside the rectangular sliding groove 36, playing a role in auxiliary connection and sliding, which is beneficial to improving stability.
[0036] The pressing assembly 4 includes a second pressing plate 41 and a pressing die 42. The second pressing plate 41 is provided at the bottom of the connecting plate 22. The top of the second pressing plate 41 is fixedly connected to the output shaft of the pressing cylinder 43. The pressing cylinder 43 is fixed on the top plate 2. A circular groove for cooperating with the pressing groove 132 is provided at the bottom of the second pressing plate 41. A vibration motor is fixedly installed on the inner wall of the top of the circular groove, and the bottom of the vibration motor is fixedly connected to the pressing die 42.
[0037] Starting the pressing cylinder 43 can push the second pressing plate 41 to move downward, making the second pressing plate 41 in close contact with the first pressing plate 13. At the same time, the pressing die 42 presses the object inside the pressing groove 132. After pressing, the vibration motor starts to drive the pressing die 42 to vibrate, which can prevent the inner wall from adhering to the raw material, facilitating cleaning, saving time and effort, and improving the pressing efficiency.
[0038] A sealing strip 411 is fixedly connected to the bottom of the second pressing plate 41, and a sealing groove 131 is provided on the upper side of the first pressing plate 13. The sealing strip 411 is inserted into the sealing groove 131.
[0039] By moving the connecting plate 22 downward through the adjusting mechanism 3 until the sealing strip 411 is inserted into the sealing groove 131, it can ensure a sealed state during the pressing process, avoiding the raw material from being pressed and flying, which affects the pressing efficiency.
[0040] The guiding assembly 5 includes guiding rods 51 and guiding sleeves 52. Guiding rods 51 are fixedly connected to the four corners on the upper side of the base 1, and guiding sleeves 52 are fixedly connected to the four corners at the bottom of the top plate 2. The guiding sleeves 52 are used in cooperation with the guiding rods 51.
[0041] The guiding sleeves 52 are used in cooperation with the guiding rods 51 to move vertically downward during the pressing process, playing a guiding role, which can improve the pressing accuracy.
[0042] The buffer assembly 6 includes a buffer cylinder 61, a limit plate 62, a cylindrical compression spring 63, and a damping rod 64. The top of the buffer pad 11 is fixedly connected to the buffer cylinder 61. The limit plate 62 is slidably connected inside the buffer cylinder 61. The bottom of the limit plate 62 is fixedly connected to the cylindrical compression spring 63. The bottom of the cylindrical compression spring 63 is fixedly connected to the bottom of the buffer cylinder 61. The top of the limit plate 62 is fixedly connected to the damping rod 64. The top of the damping rod 64 passes through the buffer cylinder 61 and is fixedly connected to the first pressing plate 13.
[0043] The settings of the buffer cylinder 61, the limit plate 62, the cylindrical compression spring 63, and the damping rod 64 can reduce the pressure on the first pressing plate 13 during the pressing process. The cylindrical compression spring 63 and the damping rod 64 will play a buffering role, which can improve the service life of the press.
[0044] The working principle of a press for ferrite cores provided by the present utility model is as follows: Starting the air cylinder 34 can drive the T-shaped slider 33 to slide up and down in the T-shaped groove 32, thereby driving the U-shaped connecting frame 38 to slide up and down outside the fixed frame 31. Then, through the connecting rod 21, the connecting plate 22 and the top plate 2 are driven to move up and down to realize the height adjustment of the pressing assembly 4. The auxiliary frame 35 is used to fix the air cylinder 34 to improve the stability of the machine. When the U-shaped connecting frame 38 moves up and down, the moving slider 37 can move up and down inside the rectangular sliding groove 36, playing a role in auxiliary connection and sliding, which is beneficial to improving stability. Starting the pressing air cylinder 43 can push the second pressing plate 41 downward to make the second pressing plate 41 in close contact with the first pressing plate 13. At the same time, the pressing die 42 presses the object inside the pressing groove 132. After pressing, the vibration motor starts to drive the pressing die 42 to vibrate, which can prevent the inner wall from adhering to the raw materials, facilitating cleaning, saving time and effort, and improving the pressing efficiency. By adjusting the mechanism 3 to move the connecting plate 22 downward until the sealing strip 411 is inserted into the sealing groove 131, it can ensure a sealed state during the pressing process, avoiding the raw materials from being pressed and flying, which affects the pressing efficiency. The guide sleeve 52 and the guide rod 51 are used in cooperation to make the pressing process move vertically downward, playing a guiding role, which can improve the pressing accuracy. The settings of the buffer cylinder 61, the limit plate 62, the cylindrical compression spring 63, and the damping rod 64 can reduce the pressure on the first pressing plate 13 during the pressing process. The cylindrical compression spring 63 and the damping rod 64 will play a buffering role, which can improve the service life of the press.
[0045] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present utility model.
Claims
1. A ferrite core pressing machine, characterized in that: It comprises a base (1) and a top plate (2); Base (1): A buffer pad (11) is fixedly connected to the middle of the upper side, a support block (12) is fixedly connected to the middle of the upper side of the buffer pad (11), buffer components (6) are arranged at the four corners of the upper side of the buffer pad (11), a pressing plate (13) is fixedly connected to the upper side of the support block (12), the upper side of the pressing plate (13) is provided with evenly distributed pressing grooves (132), a limiting sleeve (133) is fixedly connected inside the pressing groove (132), a column (134) is fixedly connected to the middle of the limiting sleeve (133), a connecting plate (22) is fixedly connected to the middle of the lower side of the top plate (2), a pressing component (4) is arranged at the middle of the upper side of the connecting plate (22), two symmetrically distributed connecting rods (21) are fixedly connected to the left and right sides of the connecting plate (22), two symmetrically distributed adjusting mechanisms (3) are arranged on the upper side of the base (1), and guide components (5) are arranged at the four corners between the base (1) and the top plate (2); The adjusting mechanism (3) comprises a fixing frame (31), a T-shaped groove (32), a T-shaped slider (33), a cylinder (34), an auxiliary frame (35) and a U-shaped connecting frame (38). Two symmetrically distributed fixing frames (31) are fixedly mounted on the upper side of the base (1). A T-shaped groove (32) is provided inside the fixing frame (31). A T-shaped slider (33) is slidably provided inside the T-shaped groove (32). The top of the T-shaped slider (33) is fixedly connected to the output shaft of the cylinder (34). The cylinder (34) is fixed to the top of the fixing frame (31) through the auxiliary frame (35). A U-shaped connecting frame (38) is slidably sleeved on the inner and outer walls of the fixing frame (31). The inner side of the U-shaped connecting frame (38) is fixedly connected to the T-shaped slider (33). The outer side of the U-shaped connecting frame (38) is fixedly connected to the connecting rod (21).
2. The ferrite core pressing machine according to claim 1, characterized in that: The adjusting mechanism (3) further comprises a rectangular slide groove (36) and a movable slider (37). The fixed frame (31) is provided with a rectangular slide groove (36) at both the front and rear sides. The movable slider (37) is slidably connected inside the rectangular slide groove (36). The outer side of the movable slider (37) is fixedly connected to the inner side of the U-shaped connecting frame (38).
3. The ferrite core pressing machine according to claim 1, characterized in that: The pressing assembly (4) comprises a second pressing plate (41) and a pressing die (42). The second pressing plate (41) is provided at the bottom of the connecting plate (22). The top of the second pressing plate (41) is fixedly connected to the output shaft of a pressing cylinder (43). The pressing cylinder (43) is fixed on the top plate (2). A circular groove for use with the pressing groove (132) is provided at the bottom of the second pressing plate (41). A vibration motor is fixedly installed on the inner wall of the top of the circular groove. The bottom of the vibration motor is fixedly connected to the pressing die (42).
4. The ferrite core pressing machine according to claim 3, characterized in that: A sealing strip (411) is fixedly connected to the bottom of the second pressing plate (41), and a sealing groove (131) is provided on the upper side of the first pressing plate (13), and the sealing strip (411) is plugged into the sealing groove (131).
5. The ferrite core pressing machine according to claim 1, characterized in that: The guide assembly (5) comprises a guide rod (51) and a guide sleeve (52); the four corners on the upper side of the base (1) are fixedly connected to the guide rod (51); the four corners on the bottom of the top plate (2) are fixedly connected to the guide sleeve (52); the guide sleeve (52) and the guide rod (51) are used in conjunction with each other.
6. The ferrite core pressing machine according to claim 1, characterized in that: The buffer assembly (6) comprises a buffer cylinder (61), a limit plate (62), a cylindrical compression spring (63), and a damping rod (64); the top of the buffer pad (11) is fixedly connected to the buffer cylinder (61); the buffer cylinder (61) is slidably connected to the limit plate (62); the bottom of the limit plate (62) is fixedly connected to the cylindrical compression spring (63); the bottom of the cylindrical compression spring (63) is fixedly connected to the bottom of the buffer cylinder (61); the top of the limit plate (62) is fixedly connected to the damping rod (64); the top of the damping rod (64) passes through the buffer cylinder (61) and is fixedly connected to the pressing plate (13).