Miniature annular transformer winding jig
By designing a miniature toroidal transformer winding fixture, the problem that existing equipment cannot meet the production needs of micro toroidal transformers is solved, and an efficient and lossless winding process is achieved, which improves production efficiency and success rate.
Patent Information
- Application Number
- CN202422091559.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing toroidal transformer winding equipment cannot meet the production needs of micro toroidal transformers in cochlear implant circuit boards, especially when the magnetic ring size is extremely small and the wire diameter range is limited, resulting in high winding difficulty, low efficiency, easy wire damage and waste.
A miniature toroidal transformer winding fixture is designed, including base assembly, slider assembly, slider assembly, winding adjustment assembly and follower assembly, which realizes the adjustability of winding pressure, viewing angle and angle, and the adjustability of primary and secondary reserved wire lengths to ensure lossless winding of enameled wire.
Through this winding fixture, winding of the micro toroidal transformer can be completed more efficiently, saving time and cost, reducing winding difficulty, improving success rate, and improving the production efficiency of the micro toroidal transformer of the cochlear implant implant.
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Figure CN222980317U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biomedical engineering, in particular to a jig for winding a micro-ring transformer. Background Art
[0002] As a power transformer and isolation transformer widely used in electronic devices, the ring transformer is known for its high electrical efficiency, low noise and compact structure. However, for the special requirements of cochlear implants, the existing ring transformers cannot meet the miniaturization requirements of the circuit board in terms of volume and specifications.
[0003] Traditional production of ring transformers usually adopts special automatic wire arranging and winding equipment, such as a ring winding machine, to improve production efficiency and product quality. These devices can produce coils with a compact structure, small volume and high strength, which are suitable for the production of most ring transformers. However, for the micro-ring transformer in the cochlear implant circuit board, due to its extremely small magnetic ring size and extremely limited wire diameter range, the existing winding equipment cannot meet its production requirements.
[0004] At present, the winding of micro-ring transformers mainly relies on manual operation under a microscope environment. There are multiple technical problems in the manual winding process: First, it is difficult to fix the micro-magnetic ring and wire, and currently, tweezers are used for auxiliary fixation; second, precise control of the number of winding turns is required to maintain uniform magnetic field distribution; due to the frequent change of winding angles and viewing angle limitations, the winding process is discontinuous and there are many repetitive actions, resulting in high winding difficulty, low efficiency, and easy accidental damage and waste of wire. Summary of the Utility Model
[0005] In view of this, the utility model provides a jig for winding a micro-ring transformer, which realizes adjustable winding pressure, adjustable winding viewing angle, adjustable winding angle, adjustable length of primary and secondary reserved wires, and non-destructive winding of enameled wire. It can wind micro-ring transformers of different specifications by replacing the winding adjustment components, and at the same time realizes one-time fixation and one-time winding, saving winding time and cost, reducing winding difficulty, and improving winding success rate.
[0006] The technical solution of the utility model is realized as follows:
[0007] The utility model provides a winding jig for a miniature toroidal transformer, which comprises a base assembly, a slide rail assembly, a slider assembly, a winding adjustment assembly and a follower assembly. The slide rail assembly is slidably arranged on the base assembly, the slider assembly is slidably connected to the slide rail assembly, the winding adjustment assembly is arranged on the slider assembly, the follower assembly is arranged on the slide rail assembly, a receiving opening for placing a magnetic ring is formed between the winding adjustment assembly and the follower assembly, and the winding adjustment assembly cooperates with the follower assembly to drive the magnetic ring to rotate.
[0008] Specifically, the base assembly includes a base, a rotating seat and a fixing plate. A concave spherical hole is formed in the center of the top of the base. The rotating seat is rotatably connected to the inner wall of the concave spherical hole. A convex platform is arranged in the center of the bottom of the base. The fixing plate covers the convex platform. The rotating seat and the fixing plate are connected by a fastening bolt. A chute is formed on each of the left and right sides of the front surface of the rotating seat, and a wire clamping post is installed inside the chute.
[0009] Specifically, the wire clamping post includes a head and a bottom post. The longitudinal section of the bottom post is of a concave structure. The bottom of the bottom post is slidably connected to the chute. A cross notch is formed on the top of the head for embedding and fixing a wire. The upper part of the bottom post is slidably connected to the head.
[0010] Specifically, the slide rail assembly includes a left slide seat and a right slide seat. The left slide seat and the right slide seat are combined to form a whole slide rail, and a slideway is further arranged between the left slide seat and the right slide seat.
[0011] Specifically, the slider assembly includes a left slider and a right slider. The left slider and the right slider are combined to form a whole slider, and the whole slider slides in the slideway.
[0012] Specifically, the slide rail assembly further includes a pressure adjusting screw. A threaded hole communicating with the slideway is formed in the whole slide rail. The pressure adjusting screw is threadedly connected to the threaded hole. The pressure adjusting screw penetrates through the whole slider. A pressure spring is sleeved on the front end of the pressure adjusting screw, and two ends of the pressure spring abut between the pressure adjusting screw and the whole slider.
[0013] Specifically, the pressure adjusting screw includes a threaded rod and a straight rod. The diameter of the straight rod is smaller than that of the threaded rod. The pressure spring is sleeved on the straight rod, and two ends of the pressure spring abut between the threaded rod and the whole slider.
[0014] Specifically, the winding adjustment assembly includes a wheel shaft rotatably connected to the overall slider. Primary and secondary wheels are respectively installed on both sides of the overall slider. Both the primary wheel and the secondary wheel are coaxially connected to the wheel shaft. 0-degree indication marks are provided on the outer walls of the primary wheel and the secondary wheel. A driving wheel is sleeved in the middle of the wheel shaft. A plurality of tooth groove parts are formed on the inner side surfaces of the primary wheel and the secondary wheel. Spring ejector pins are fixedly installed on the side surfaces of the left slider and the right slider. The tooth groove parts are clamped with the spring ejector pins.
[0015] Specifically, the follower assembly includes two follower shafts vertically arranged one above the other. The two ends of the follower shafts are rotatably connected to the inside of the overall slide rail. A follower wheel is sleeved in the center of the follower shaft. An accommodation opening is formed between the follower wheel and the driving wheel. Both the driving wheel and the follower wheel are concave wheels, and friction protrusions are provided on the inner groove surfaces.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] The present utility model provides a micro-ring transformer winding jig, which realizes adjustable winding pressure, adjustable winding viewing angle, adjustable winding angle, adjustable reserved wire lengths for the primary and secondary windings, and non-destructive winding of enameled wire. Moreover, it can wind micro-ring transformers of different specifications by replacing the winding adjustment assembly. At the same time, it realizes one-time fixing and one-time winding, saves winding time and cost, reduces the winding difficulty, improves the winding success rate, and also improves the production efficiency of the micro-ring transformer for cochlear implants. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the following drawings are only the preferred embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0019] Figure 1 It is a structural schematic diagram of the present utility model;
[0020] Figure 2 It is a structural schematic diagram of the base assembly of the present utility model;
[0021] Figure 3 It is a structural schematic diagram of the wire buckling post of the present utility model;
[0022] Figure 4 It is a structural schematic diagram of the slide rail assembly of the present utility model;
[0023] Figure 5 It is a structural schematic diagram of the winding adjustment assembly of the present utility model;
[0024] Figure 6 Schematic diagram of the follower wheel structure of the present utility model;
[0025] Figure 7 Schematic diagram of the magnetic ring winding of the present utility model.
[0026] In the figure, 1 is the base assembly; 11 is the base, 111 is the concave spherical hole, 112 is the convex platform; 12 is the rotating seat, 121 is the quick installation groove, 122 is the threaded connection hole; 13 is the fixed disk, 131 is the installation hole; 14 is the wire buckling column, 141 is the head, 142 is the bottom column, 143 is the cross notch; 15 is the sliding groove; 16 is the fastening bolt, 161 is the guide rod; 2 is the slide rail assembly, 21 is the left slide seat, 22 is the right slide seat, 23 is the slideway, 24 is the pressure adjusting screw, 241 is the threaded rod, 242 is the straight rod; 25 is the pressure spring; 3 is the slider assembly, 31 is the left slider, 32 is the right slider, 33 is the spring thimble; 4 is the winding adjusting assembly, 41 is the wheel shaft, 42 is the primary wheel, 43 is the secondary wheel, 44 is the driving wheel, 45 is the tooth groove part; 5 is the follower assembly, 51 is the follower shaft, 52 is the follower wheel; 6 is the magnetic ring; 7 is the miniature bearing. Specific embodiments
[0027] In order to better understand the technical content of the present utility model, specific embodiments are provided below, and the present utility model will be further described in conjunction with the accompanying drawings.
[0028] See Figures 1 to 7 , the present utility model provides a micro-ring transformer winding jig, including a base assembly 1, which can be stably placed horizontally on a desktop or other workbenches; a slide rail assembly 2, which is mainly used to support and fix the magnetic ring 6, and can adjust the winding pressure and winding angle, and is the main supporting component for winding. At the same time, different turns ratios of windings can be achieved by replacing different components; a slider assembly 3, which is used to install the pressure adjusting mechanism; a winding adjusting assembly 4, which is mainly used to adjust the winding angle during winding to achieve the turns ratio of the primary winding and the secondary winding, and can perform continuous winding while adjusting during winding; a follower assembly 5, which follows the adjustment of the winding angle by the winding adjusting assembly 4; the slide rail assembly 2 is slidably arranged on the base assembly 1, the slider assembly 3 is slidably connected to the slide rail assembly 2, the winding adjusting assembly 4 is arranged on the slider assembly 3, the follower assembly 5 is arranged on the slide rail assembly 2, an accommodating opening for placing the magnetic ring 6 is formed between the winding adjusting assembly 4 and the follower assembly 5, and the winding adjusting assembly 4 cooperates with the follower assembly 5 to drive the magnetic ring 6 to rotate.
[0029] The base assembly 1 includes a base 11, a rotating base 12 and a fixing plate 13. A concave spherical hole 111 is provided at the center of the top of the base 11. The rotating base 12 fits inside the concave spherical hole 111 and is rotatably connected to the inner wall of the concave spherical hole 111. A spherical boss 112 is provided at the center of the bottom of the base 11. The fixing plate 13 is bowl-shaped and covers the boss 112. A threaded connection hole 122 is provided at the center of the rotating base 12. An installation hole 131 with a diameter larger than the outer diameter of the fastening bolt 16 is provided at the center of the fixing plate 13. The fastening bolt 16 is movably connected to the installation hole 131 and is threadedly connected to the threaded connection hole 122. The rotating base 12 and the fixing plate 13 are connected by the fastening bolt 16. A chute 15 is provided on each of the left and right sides of the front of the rotating base 12. A wire clamping post 14 is installed inside the chute 15.
[0030] The base 11 can be stably placed horizontally on a table or other workbench. The concave spherical design on the front can adjust a certain viewing angle. An angle adjustment large hole communicating with the boss 112 is provided at the center of the base 11. The base 11, the fixing plate 13 and the rotating base 12 are connected and clamped by using the fastening bolt 16 to achieve fixation and can achieve angle adjustment. The rotating base 12 can rotate 360 degrees in parallel. At the same time, with the spherical design on the back, it can rotate around the X and Y axes in space; a small-diameter guide rod 161 is provided at the top of the fastening bolt 16, which is convenient for the alignment connection of the fastening bolt 16, the fixing plate 13 and the rotating base 12 while not affecting the threaded connection. When the rotating base 12 and the fixing plate 13 are connected by the fastening bolt 16 and the bottom of the fastening bolt 16 abuts against the bottom of the fixing plate 13, the inclination angle of the rotating base 12 is fixed; when the fastening bolt 16 is rotated downward to the bottom and does not contact the fixing plate 13, the rotating base 12 can be adjusted in angle. During operation, place the base assembly 1 on the table. By loosening the fastening bolt 16 and adjusting the required angles of the rotating base 12 and the fixing plate 13 at the same time, free adjustment of 0 - 30 degrees can be achieved. The initial adjustment is the horizontal angle. Finally, tighten the fastening bolt 16 to keep the adjusted angle unchanged. In addition, four anti-slip pads are provided at the bottom of the base 11 in this embodiment, so that the entire base 11 can be stabilized and not move during adjustment.
[0031] The wire clamping post 14 includes a head 141 and a bottom post 142. The longitudinal section of the bottom post 142 is a concave structure. The bottom of the bottom post 142 is slidably connected to the chute 15. A cross cut 143 is provided at the top of the head 141 for embedding and fixing the wire. The upper part of the bottom post 142 is slidably connected to the head 141.
[0032] The wire-fastening column 14 is set as a TPU column, and the cross cut 143 of the wire-fastening column 14 can be embedded in the wire for fixing the wire; the lower part of the head 141 is provided with a threaded hole for locking and fixing, and the top of the bottom column 142 is provided with a thread that fits and fixes with the thread of the head 141, and the bottom column 142 can slide in the slide groove 15, and the distance position is variable, and the reserved length adjustment range of the wire is 10-25mm. The entire base assembly 1 is made of stainless steel to ensure its processing accuracy and durability.
[0033] The slide rail assembly 2 includes a left slide seat 21 and a right slide seat 22, the left slide seat 21 and the right slide seat 22 are combined to form a slide rail as a whole, a quick installation groove 121 is provided at the top center of the rotating seat 12 to be slidably connected to the slide rail as a whole, and a slideway 23 is provided between the left slide seat 21 and the right slide seat 22. The entire slide rail assembly 2 is made of stainless steel to ensure its processing accuracy and durability, the middle part adopts an "I"-shaped slide rail design, and the lower left and right parts are provided with micro bearings 7 for installing rollers.
[0034] The slider assembly 3 includes a left slider 31 and a right slider 32 . The left slider 31 and the right slider 32 are combined to form a slider as a whole. The slider as a whole slides in the slideway 23 .
[0035] The slide rail assembly 2 also includes a pressure adjusting screw 24. The slide rail as a whole is provided with a threaded hole communicated with the slideway 23. The pressure adjusting screw 24 is threadedly connected to the threaded hole. The pressure adjusting screw 24 is penetrated by the slider as a whole. A pressure spring 25 is sleeved on the front end of the pressure adjusting screw 24. Both ends of the pressure spring 25 are in contact between the pressure adjusting screw 24 and the slider as a whole.
[0036] The pressure adjustment screw 24 includes a threaded rod 241 and a straight rod 242 . The diameter of the straight rod 242 is smaller than that of the threaded rod 241 . The pressure spring 25 is sleeved on the straight rod 242 . Both ends of the pressure spring 25 abut between the threaded rod 241 and the entire slider.
[0037] The pressure adjusting screw rod 24 and the pressure spring 25 generate a certain force, so that the slider assembly 3 can achieve a sliding distance of 0-5mm, the threaded rod 241 can adjust the distance forward and backward, and the straight rod 242 is used to fix the pressure spring 25. The pressure spring 25 can freely expand and contract on the straight rod 242, and the reaction force after compression forms an adjustable force with an adjustment range of 3-10N. The reaction force is used to push the slider to press the magnetic ring 6, and at the same time, it has a certain buffer force.
[0038] The winding adjustment assembly 4 includes a wheel shaft 41 rotatably connected to the overall slider. On both sides of the overall slider, a primary wheel 42 and a secondary wheel 43 are respectively installed. Both the primary wheel 42 and the secondary wheel 43 are coaxially connected to the wheel shaft 41. 0-degree indication marks are provided on the outer walls of the primary wheel 42 and the secondary wheel 43. Before winding, first rotate the primary wheel 42 or the secondary wheel 43 to make the 0-degree indication mark point horizontally or vertically. Rotate the primary wheel 42 or the secondary wheel 43 to perform secondary or primary winding on the magnetic ring 6. When the 0-degree indication mark rotates to the reset state, it means that the magnetic ring 6 has completed 360° of winding. A driving wheel 44 is sleeved in the middle of the wheel shaft 41. A plurality of tooth groove parts 45 are provided on the inner sides of the primary wheel 42 and the secondary wheel 43. Spring ejector pins 33 are fixedly installed on the sides of the left slider 31 and the right slider 32. The tooth groove part 45 is engaged with the spring ejector pin 33, and the spring ejector pin 33 is used for adjusting and limiting the tooth groove part 45 of the winding angle.
[0039] The winding adjustment assembly 4 is mainly used to adjust the winding angle during winding to achieve the turn ratio of the primary winding and the secondary winding, and enable continuous winding while adjusting during winding. And by replacing the primary wheel 42 and the secondary wheel 43, winding of different specifications of products with different turn ratios can be achieved. To ensure durability and precision, the entire winding adjustment assembly 4 is made of stainless steel.
[0040] The driving wheel 44 is installed through the hexagonal installation position in the middle of the wheel shaft 41, and the driving wheel 44 is also set as a TPU wheel. The wheel shaft 41 is installed into the installation hole at the bottom of the slider assembly 3, cooperates with the micro bearing 7 and is installed in place. "D"-shaped holes are provided in the centers of the primary wheel 42 and the secondary wheel 43 and cooperate with the rectangular part on the outer side of the wheel shaft 41.
[0041] Screw holes are provided at the left and right heads 141 of the wheel shaft 41 for fixing the primary wheel 42 and the secondary wheel 43. Align the primary wheel 42 and install it onto the "D"-shaped shaft on the outer side of the wheel shaft 41, and align the spring ejector pin 33 with the tooth groove part 45. Then, align the secondary wheel 43 and install it onto the "D"-shaped shaft on the outer side of the wheel shaft 41, and align the spring ejector pin 33 with the tooth groove part 45. Fix the screws on the left and right of the wheel shaft 41.
[0042] The follower assembly 5 includes two follower shafts 51 arranged vertically, one above the other. Both ends of the follower shafts 51 are rotatably connected to the inside of the entire slide rail. A follower wheel 52 is sleeved on the center of the follower shafts 51. The accommodation opening is formed between the follower wheel 52 and the driving wheel 44. Both the driving wheel 44 and the follower wheel 52 are concave wheels, and friction protrusions are provided on the inner groove surfaces. The main function of the follower assembly 5 is to rotate synchronously with the rotation of the primary wheel 42 and the secondary wheel 43 when the winding angle of the magnetic ring 6 is adjusted by the driving wheel 44. It is mainly composed of the follower shafts 51 and the follower wheel 52. The follower wheel 52 is also set as a TPU wheel. Both the driving wheel 44 and the follower wheel 52 are set as concave wheels, and convex surfaces are provided in the grooves to increase the friction protrusions. At the same time, the width of the grooves is designed according to the product shape. The follower wheel 52 is fixed to the lower part of the slide rail assembly 2 to play a follow-up role.
[0043] The current primary winding is 5 turns and the secondary winding is 30 turns. To ensure uniform distribution of the magnetic field, it is also necessary to distribute evenly during winding. Taking the primary as an example: winding 5 turns, that is, 360°, the interval between two turns should be 72°; taking the secondary as an example: winding 30 turns, that is, 360°, the interval between two turns should be 12°. Therefore, the interval angle of the tooth groove part 45 of the primary wheel 42 is set to 72°, and the interval angle of the tooth groove part 45 of the secondary wheel 43 is set to 12°.
[0044] The coil winding steps of the micro-ring transformer are as follows:
[0045] S1: Place the magnetic ring 6 into the accommodation opening, rotate the pressure adjustment screw 24 to push the entire slider forward, so that the follower wheel 52 and the driving wheel 44 clamp the magnetic ring 6;
[0046] S2: Perform secondary winding on the transformer. Fix one end of the secondary enameled wire on the wire clamping post 14 at the lower left side of the rotating seat 12 and lock the enameled wire;
[0047] S3: Rotate the secondary wheel 43 so that the 0-degree indication mark is horizontally or vertically directed. Then pass the enameled wire through from the left side and out from the right side, and then return to the left side. The first turn of winding is completed;
[0048] S4: Rotate the secondary wheel 43 so that the spring ejector pin 33 is pushed into the next tooth groove part 45. The driving wheel 44 drives the magnetic ring 6 to rotate synchronously, completing a rotation of one scale (12°). Pass the enameled wire through from the left side and out from the right side, and then return to the left side. The second turn of winding is completed;
[0049] S5: During winding, observe its winding state through a microscope, adjust the winding viewing angle of the base assembly 1 in real time, and at the same time adjust the pressure adjustment screw 24 according to the winding situation to adjust the winding pressure, and observe the winding tightness and arrangement in real time;
[0050] S6: Repeat steps S4 and S5 to wind the magnetic ring 6 successively. The interval angle between adjacent turns is the same. After the magnetic ring 6 rotates 360° (i.e., winds 30 turns), the secondary winding is completed. Fix the remaining enameled wire on the right-lower wire clamping post 14, and the secondary winding of the micro-ring transformer is wound.
[0051] S7: Wind the primary winding of the transformer. Fix one end of the primary enameled wire on the upper-left wire clamping post 14 of the rotating base 12 and lock the enameled wire.
[0052] S8: Rotate the primary wheel 42 to make the 0-degree indication mark point horizontally or vertically. Then pass the enameled wire through from the left side to the right side and then back to the left side. The first turn is wound.
[0053] S9: Rotate the primary wheel 42 to make the spring ejector pin 33 pop into the next tooth groove part 45. The driving wheel 44 drives the magnetic ring 6 to rotate synchronously, completing a rotation of one scale (72°). Pass the enameled wire through from the left side to the right side and then back to the left side. The second turn is wound.
[0054] S10: During winding, observe the winding state through a microscope, adjust the winding viewing angle of the base assembly 1 in real time, and at the same time adjust the pressure adjusting screw 24 according to the winding situation to adjust the winding pressure, and observe the winding tightness and arrangement in real time.
[0055] S11: Repeat steps S9 and S10 to wind the magnetic ring 6 successively. The interval angle between adjacent turns is the same. After the magnetic ring 6 rotates 360° (i.e., winds 5 turns), the primary winding is completed. Fix the remaining enameled wire on the upper-right wire clamping post 14, and the primary winding of the micro-ring transformer is wound.
[0056] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A miniature toroidal transformer winding jig, characterized in that: The invention comprises a base assembly (1), a slide rail assembly (2), a slider assembly (3), a winding adjustment assembly (4) and a follower assembly (5); the slide rail assembly (2) is slidably arranged on the base assembly (1); the slider assembly (3) is slidably connected to the slide rail assembly (2); the winding adjustment assembly (4) is arranged on the slider assembly (3); the follower assembly (5) is arranged on the slide rail assembly (2); an accommodating opening for placing a magnetic ring (6) is formed between the winding adjustment assembly (4) and the follower assembly (5); the winding adjustment assembly (4) cooperates with the follower assembly (5) to drive the magnetic ring (6) to rotate.
2. A micro toroidal transformer winding jig according to claim 1, characterized in that: The base assembly (1) comprises a base (11), a rotating seat (12) and a fixed plate (13); a concave spherical hole (111) is arranged at the top center of the base (11); the rotating seat (12) is rotatably connected to the inner wall of the concave spherical hole (111); a boss (112) is arranged at the bottom center of the base (11); the fixed plate (13) is covered on the boss (112); the rotating seat (12) and the fixed plate (13) are connected by fastening bolts (16); a slide groove (15) is respectively arranged on the left and right sides of the front face of the rotating seat (12); a thread-locking column (14) is installed inside the slide groove (15).
3. A micro toroidal transformer winding jig according to claim 2, characterized in that: The thread-fastening column (14) comprises a head (141) and a bottom column (142); the longitudinal section of the bottom column (142) is a concave structure; the bottom of the bottom column (142) is slidably connected to the slide groove (15); the top of the head (141) is provided with a cross notch (143) for embedding and fixing the wire; the upper part of the bottom column (142) is slidably connected to the head (141).
4. The micro toroidal transformer winding jig according to claim 1, characterized in that: The slide rail assembly (2) comprises a left slide seat (21) and a right slide seat (22). The left slide seat (21) and the right slide seat (22) are combined to form a slide rail as a whole. A slideway (23) is also provided between the left slide seat (21) and the right slide seat (22).
5. The micro toroidal transformer winding jig according to claim 4, characterized in that: The slider assembly (3) comprises a left slider (31) and a right slider (32), wherein the left slider (31) and the right slider (32) are combined to form a slider as a whole, and the slider as a whole slides in the slideway (23).
6. The micro toroidal transformer winding jig according to claim 5, characterized in that: The slide rail assembly (2) also includes a pressure adjustment screw (24). The slide rail as a whole is provided with a threaded hole communicating with the slideway (23). The pressure adjustment screw (24) is threadedly connected to the threaded hole. The pressure adjustment screw (24) is penetrated by the slider as a whole. A pressure spring (25) is sleeved at the front end of the pressure adjustment screw (24). Both ends of the pressure spring (25) are in contact between the pressure adjustment screw (24) and the slider as a whole.
7. The micro toroidal transformer winding jig according to claim 6, characterized in that: The pressure adjustment screw rod (24) comprises a threaded rod (241) and a straight rod (242), the diameter of the straight rod (242) is smaller than the diameter of the threaded rod (241), the pressure spring (25) is sleeved on the straight rod (242), and the two ends of the pressure spring (25) are in contact between the threaded rod (241) and the entire slider.
8. The micro toroidal transformer winding jig according to claim 5, characterized in that: The winding adjustment assembly (4) comprises a wheel axle (41) rotatably connected to the slider as a whole, a primary wheel (42) and a secondary wheel (43) are respectively mounted on both sides of the slider as a whole, the primary wheel (42) and the secondary wheel (43) are both coaxially connected to the wheel axle (41), the outer walls of the primary wheel (42) and the secondary wheel (43) are both provided with a 0 degree indication mark, a driving wheel (44) is sleeved in the middle of the wheel axle (41), a plurality of tooth grooves (45) are formed on the inner side surfaces of the primary wheel (42) and the secondary wheel (43), and a spring ejector pin (33) is fixedly mounted on the side surfaces of the left slider (31) and the right slider (32), and the tooth grooves (45) are clamped with the spring ejector pin (33).
9. The micro toroidal transformer winding jig according to claim 8, characterized in that: The follower assembly (5) comprises two follower shafts (51) vertically arranged one above the other, the two ends of the follower shafts (51) being rotatably connected to the interior of the slide rail as a whole, a follower wheel (52) being sleeved at the center of the follower shaft (51), the receiving opening being formed between the follower wheel (52) and the driving wheel (44), the driving wheel (44) and the follower wheel (52) being both concave wheels, and friction protrusions being arranged on the inner groove surface.
Citation Information
Cited By
Miniature annular transformer winding jig and transformer manufacturing method thereof
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