Temperature control battery connecting line structure
By designing a temperature-controlled battery connection wire structure, including the pole column connection case, temperature sensor and anti-slip dust-proof components, the problems of low battery temperature monitoring stability and low connection wire installation and disassembly efficiency are solved, stable monitoring and processing of battery temperature is achieved, and battery usage safety and installation convenience are improved.
Patent Information
- Application Number
- CN202421923220.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-09
AI Technical Summary
In the prior art, the battery temperature monitoring stability is low, and the battery connection cable installation and disassembly efficiency is low, which affects the temperature control processing efficiency.
A temperature-controlled battery connection wire structure is designed, including conductive wires and signal wires. The two ends of the conductive wires are connected with the pole column connection shell. A temperature sensor and a pole column connection sheet are installed in the pole column connection shell. The pole column connection shell is equipped with an anti-slip structure and dust-proof components. The signal wire is connected to the temperature sensor, and the other end is connected with a wiring terminal.
It realizes stable monitoring and processing of battery temperature, improves battery usage safety, enhances the convenience of installation and disassembly, ensures the stable connection between the battery connection wire and the battery, and improves the smoothness of rope layout and convenience of use.
Smart Images

Figure CN222980570U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batteries, in particular to a temperature-controlled battery connection wire structure. Background Technique
[0002] The main power source of battery cars is provided by batteries, which convert electrical energy into kinetic energy. At present, most of the batteries used in battery cars are lead-acid batteries. This kind of battery can be charged and reused repeatedly. However, with the increase of use time and charging times, the battery capacity of lead-acid batteries will gradually decrease. When lead-acid batteries are charged, they will generate a certain amount of heat, or due to the aging of the battery and the circuit, high temperature will be generated at the aging position during charging or discharging, thus causing the electric vehicle to catch fire spontaneously, which will not only cause property losses, but also may cause personal injuries.
[0003] Chinese Patent Authorization Publication No.: CN 216231690 U, Authorization Publication Date: April 8, 2022. The utility model relates to a safety control device for a battery pack of a battery car, including an electric door lock, a controller, a temperature control switch, a signal wire, a negative electrode, a temperature controller, a connection wire and a positive electrode. The electric door lock is electrically connected to the positive electrode. The positive electrode is electrically connected to the negative electrode through the connection wire. The connection wire is electrically connected to the temperature controller. The temperature controller is electrically connected to the temperature control switch through the signal wire. The temperature control switch is electrically connected to the negative electrode. The temperature control switch is electrically connected to the controller. The controller is electrically connected to the electric door lock. The disadvantages of this technical solution are: 1. The monitoring stability of the battery temperature is low; 2. The installation and disassembly efficiency of the battery connection wire is low, affecting the temperature control processing effect.
[0004] In summary, there are deficiencies in the low temperature control stability and processing effect of the battery, and the battery connection wire is not convenient for quick installation and disassembly. Content of the Utility Model
[0005] The utility model is to overcome the deficiencies in the prior art of low temperature control stability and processing effect of the battery, and the battery connection wire is not convenient for quick installation and disassembly, and provides a temperature-controlled battery connection wire structure for stable monitoring of the battery temperature, convenient installation and quick disassembly processing.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A temperature-controlled battery connection wire structure includes a conductive wire and a signal wire. Both ends of the conductive wire are connected with pole connection shells. Temperature sensors and pole connection pieces are installed in the pole connection shells. An anti-slip structure is provided outside the pole connection shells. The pole connection shells are connected with a dust-proof component. One end of the signal wire is connected to the temperature sensor, and the other end of the signal wire is connected with a terminal.
[0008] The pole connection piece is used to connect with the pole. Both the pole connection shell and the pole connection piece are equipped with pole connection pieces for connecting with the positive pole and the negative pole. Both ends of the conducting wire are connected to the pole connection shell to connect the two pole connection pieces, realizing battery series connection. A temperature sensor is connected inside the pole connection shell. The temperature sensor is connected to the pole connection piece to directly and quickly test and monitor the pole temperature through heat transfer. The signal wire is connected to the stability sensor so that the monitored temperature is transmitted to the wiring terminal through the signal wire. The wiring terminal is externally connected to the controller of the battery car to display and control the pole temperature, preventing the battery temperature from being too high and affecting the use and causing safety problems. The pole connection shell is provided with an anti-slip structure to facilitate the quick and stable installation of the battery conducting wire, and at the same time, to realize the quick disassembly, processing, maintenance and replacement of the battery under abnormal temperature. The pole connection shell is connected with a dust-proof component to prevent liquid and dust from entering, further improving the safety during use. It achieves the effects of stably monitoring and processing the battery temperature, improving the safety of battery use, and enhancing the convenience of installation and disassembly.
[0009] Preferably, one end of the pole connection shell is provided with a mounting hole, a fixed cavity is arranged inside the pole connection shell, and the other end of the pole connection shell is provided with an outlet hole. The mounting hole, the fixed cavity and the outlet hole are connected. One end of the pole connection piece is provided with a connection hole, and the pole connection piece is connected to the mounting hole. The centers of the mounting hole and the connection hole are the same. The other end of the pole connection piece is connected to the temperature sensor, and the conducting wire is clamped to the outlet hole. The pole connection piece is connected at the mounting hole and the fixed cavity of the pole connection shell, and the connection hole of the pole connection piece coincides with the hole of the mounting hole to fix the structure through the pole and the connecting screw. The other end of the pole connection piece is placed in the fixed cavity and connected to the temperature sensor and the end of the conducting wire. The conducting wire extends out of the outlet hole and is tightly connected to the hole wall, fixing the pole connection piece and the conducting wire. It achieves the effects of ensuring the connection stability between the battery connecting wire and the battery, and improving the connection stability of the temperature sensor and the conducting wire.
[0010] Preferably, the pole connection shell is provided with a positioning groove, and the positioning groove is opened on the hole wall of the outlet hole. The signal wire is clamped to the outlet hole. The pole connection shell is provided with a positioning groove on the hole wall of the outlet hole, so that the signal wire connected to the temperature sensor can extend out from the positioning groove and be closely attached to the positioning groove. At the same time, it positions the position of the signal wire on the battery connecting wire, facilitating the connection of the wiring terminal on the signal wire and reducing the winding of the signal wire. It achieves the effects of facilitating the positioning and fixing of the signal wire, improving the smooth rationality of the wire arrangement and the use convenience.
[0011] Preferably, the anti-slip structure includes anti-slip platforms, which are depressions on both sides of the end face of the pole connection shell. The anti-slip platforms in the anti-slip structure are depressions on both sides of the end face of the pole connection shell, and the shape of the depression structure is a stepped shape like an L shape, so as to increase the picking-up friction force. At the same time, the anti-slip platforms are placed on one side of the pole connection shell to facilitate positioning the connection position of the pole connection piece in the installation hole (biased at the hole opening). The effects of improving the picking-up convenience, installation positioning and aesthetics of the battery connecting wire are achieved.
[0012] Preferably, the anti-slip structure includes anti-slip grooves. There are several anti-slip grooves, which are depressions on one side of the pole connection shell, and a finger groove guiding surface is provided on the other side of the pole connection shell. The anti-slip grooves in the anti-slip structure are evenly arranged on the side of the pole connection shell to further increase the picking-up friction force. At the same time, a curved streamline of a concave finger groove guiding surface is provided on one side and the other side of the pole connection shell for the anti-slip grooves, so as to conform to the finger operation pinching habit during the installation and disassembly of the pole connection shell and prevent slipping at the same time. The effects of further improving the operation efficiency and convenience, facilitating quick loading and unloading and improving the battery use safety are achieved.
[0013] Preferably, the dust-proof component includes a connecting strip and a dust-proof cover. One end of the connecting strip is connected to the pole connection shell, and the other end of the connecting strip is connected to the dust-proof cover. A deformation groove is provided on one side of the dust-proof cover, and a snap button is connected to the other side of the dust-proof cover. The dust-proof cover is buckled with the installation hole. The connecting strip in the dust-proof component is connected to the end face of the pole connection shell opposite to the conductive wire. At the same time, the dust-proof cover is connected to the connecting strip, so as to buckle the dust-proof cover with the installation hole (the hole opening on the side away from the pole connection piece) through the bending of the connecting strip to protect the installation hole and prevent external dust and sundries from entering. The snap button protrudes from the end face of the dust-proof cover to facilitate pressing the dust-proof cover into the installation hole. The deformation groove cooperates with the fixing screw, and at the same time, the diameter of the snap button is smaller than the diameter of the dust-proof cover to facilitate removing the dust-proof cover by the snap button for disassembly. The effects of improving the installation and disassembly of the battery connecting wire structure and ensuring the dust-proof effect are achieved.
[0014] Preferably, the signal wire is provided with a wire bundling sleeve, and the wire bundling sleeve is sleeved on the signal wire. The signal wires of the temperature sensors of the positive electrode and the negative electrode are bundled together into one bundle after extending out through the wire bundling sleeve. The effects of sorting out the wire harness to prevent wiring confusion and improving the connection stability with the wiring terminal are achieved.
[0015] The beneficial effects of the present utility model are: efficiently monitoring and processing the battery temperature; improving the battery use safety; enhancing the installation and disassembly convenience; ensuring the connection stability between the battery connecting wire structure and the battery; facilitating the positioning and fixing of the signal wire; improving the smooth rationality and use convenience of the wire rope arrangement; improving the picking-up convenience, installation positioning and aesthetics of the battery connecting wire; ensuring the dust-proof effect; sorting out the wire harness to prevent wiring confusion and improving the connection stability with the wiring terminal. Description of the Drawings
[0016] Figure 1 is the perspective view of the present utility model;
[0017] Figure 2 is Figure 1 the top view of
[0018] Figure 3 is Figure 2 the sectional view taken along A-A in
[0019] In the figure: 1. Conductive wire, 2. Signal wire, 3. Pole connection shell, 4. Temperature sensor, 5. Pole connection piece, 6. Terminal, 7. Mounting hole, 8. Fixed cavity, 9. Wire outlet hole, 10. Connection hole, 11. Positioning groove, 12. Anti-slip platform, 13. Anti-slip groove, 14. Finger groove guiding surface, 15. Connection strip, 16. Dust cover, 17. Deformation groove, 18. Snap button, 19. Cable tie sleeve. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way restricts the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.
[0021] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0022] Unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components set forth in these embodiments do not limit the scope of this application. For ease of illustration, spatial relative terms such as "upper", "lower", "left", "right", etc. are used in the embodiments to describe the relationship of one element or feature shown in the figures relative to another element or feature. It should be understood that, in addition to the orientations shown in the figures, the spatial terms are intended to include different orientations during the use or operation of the device. For example, if the device in the figure is inverted, the element described as being "lower" than other elements or features will be positioned "above" other elements or features. Thus, the exemplary term "lower" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein can be interpreted accordingly. At the same time, it should be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, processes, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, processes, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following figures, and thus, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.
[0023] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Without additional statements, the above terms have no special meanings, and thus cannot be construed as limiting the protection scope of this application.
[0024] Embodiment 1:
[0025] As Figures 1-3 shown, a temperature-controlled battery connection line structure includes a conductive wire 1 and a signal wire 2. Both ends of the conductive wire 1 are connected with pole connection shells 3. Temperature sensors 4 and pole connection pieces 5 are installed in each of the pole connection shells 3. An anti-slip structure is provided outside the pole connection shells 3. The pole connection shells 3 are connected with a dust-proof component. One end of the signal wire 2 is connected with the temperature sensor 4, and the other end of the signal wire 2 is connected with a terminal 6.
[0026] As Figure 3As shown, one end of the pole connection shell 3 is provided with a mounting hole 7, a fixing cavity 8 is arranged inside the pole connection shell 3, the other end of the pole connection shell 3 is provided with a wire outlet hole 9, the mounting hole 7, the fixing cavity 8 and the wire outlet hole 9 are communicated with each other. One end of the pole connection piece 5 is provided with a connection hole 10, the pole connection piece 5 is connected with the mounting hole 7, and the centers of the mounting hole 7 and the connection hole 10 are the same. The other end of the pole connection piece 5 is connected with the temperature sensor 4, and the conducting wire 1 is clamped with the wire outlet hole 9.
[0027] As Figure 3 shown, the pole connection shell 3 is provided with a positioning groove 11, the positioning groove 11 is opened on the hole wall of the wire outlet hole 9, and the signal wire 2 is clamped with the wire outlet hole 9.
[0028] As Figure 1 、 2 shown, the anti-slip structure includes an anti-slip table 12, and the anti-slip table 12 is a depression on both sides of the end face of the pole connection shell 3. The anti-slip structure includes anti-slip grooves 13, there are several anti-slip grooves 13, the anti-slip grooves 13 are depressions on one side of the pole connection shell 3, and a finger groove guiding surface 14 is arranged on the other side of the pole connection shell 3.
[0029] As Figures 1-3 shown, the dust-proof component includes a connecting strip 15 and a dust-proof cover 16. One end of the connecting strip 15 is connected with the pole connection shell 3, the other end of the connecting strip 15 is connected with the dust-proof cover 16. A deformation groove 17 is arranged on one side of the dust-proof cover 16, a snap button 18 is connected to the other side of the dust-proof cover 16, and the dust-proof cover 16 is buckled with the mounting hole 7.
[0030] As Figure 1 、 2 shown, the signal wire 2 is provided with a wire bundling sleeve 19, and the wire bundling sleeve 19 is sleeved on the signal wire 2.
[0031] As Figures 1-3 shown: the upper port diameter of the mounting hole 7 is larger than the lower port diameter to place the pole connection piece 5. The pole connection piece 5 is connected to the side with a smaller diameter of the mounting hole 7, and the positioning groove 11 is opened on the side close to the larger diameter of the mounting hole 7. After connecting with the pole connection point, the battery connecting wire is fixed, so that the signal wire 2 extends out from the upper side of the connecting wire through the positioning groove 11. The battery car includes a controller device, so as to facilitate the extension connection to connect the controller through the wiring terminal 6, so as to facilitate the reasonable wiring of the signal wire 2.
[0032] The end face of the pole connection shell 3 is a non-smooth surface, so as to increase the friction and the stability during taking by means of opening a concave groove structure.
[0033] The pole connection shell 2 can be connected into one body by the upper and lower halves in a hot melt riveting point manner or a laser welding manner (as Figure 1 shown), so that the conducting wire 1, the signal wire 2, the pole connection piece 5 and the stability sensor 4 are tightly connected with the pole connection shell 2 as a whole, so as to improve the integrity of the structure.
[0034] During use: Insert the pole connection shell 3 at one end of the conductive wire 1 for connecting to the positive electrode into the positive electrode post of the battery through the mounting hole 7 and the connection hole 10, and fix the pole connection shell 3 from the other side of the mounting hole 7 with a connecting screw. Insert the pole connection shell 3 at the other end of the conductive wire 1 for connecting to the negative electrode into the negative electrode post of another battery through the mounting hole 7 and the connection hole 10, and snap the dust cover 16 onto the mounting hole 7. Connect and connect in series each battery in the above manner, and connect the wiring terminal 6 to the controller device of the battery vehicle to monitor the temperature of the pole connection piece 5 (battery pole) through the temperature sensor 4, so as to prevent and facilitate the rapid handling of the problem of excessive temperature of the vehicle battery.
[0035] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A temperature-controlled battery connecting wire structure, characterized in that: The invention comprises a conductive wire (1) and a signal wire (2), wherein both ends of the conductive wire (1) are connected to a pole connection shell (3), a temperature sensor (4) and a pole connection sheet (5) are installed in the pole connection shell (3), an anti-slip structure is provided on the outside of the pole connection shell (3), the pole connection shell (3) is connected to a dustproof component, one end of the signal wire (2) is connected to the temperature sensor (4), and the other end of the signal wire (2) is connected to a wiring terminal (6).
2. A temperature-controlled battery connecting wire structure according to claim 1, characterized in that: A mounting hole (7) is provided at one end of the pole connection shell (3), a fixing cavity (8) is provided in the pole connection shell (3), a wire outlet hole (9) is provided at the other end of the pole connection shell (3), the mounting hole (7), the fixing cavity (8) and the wire outlet hole (9) are connected, a connecting hole (10) is provided at one end of the pole connection sheet (5), the pole connection sheet (5) is connected to the mounting hole (7), the mounting hole (7) and the connecting hole (10) have the same center, the other end of the pole connection sheet (5) is connected to the temperature sensor (4), and the conductive wire (1) is clamped to the wire outlet hole (9).
3. A temperature-controlled battery connecting wire structure according to claim 2, characterized in that: The pole connection shell (3) is provided with a positioning groove (11), the positioning groove (11) is opened on the hole wall of the outlet hole (9), and the signal line (2) is clamped with the outlet hole (9).
4. A temperature-controlled battery connecting wire structure according to claim 1, characterized in that: The anti-slip structure comprises an anti-slip platform (12), and the anti-slip platform (12) is a depression on both sides of the end surface of the pole connection shell (3).
5. A temperature-controlled battery connecting wire structure according to claim 4, characterized in that: The anti-skid structure comprises an anti-skid groove (13), a plurality of the anti-skid grooves (13) are provided, the anti-skid groove (13) is a depression on one side of the pole connection shell (3), and a finger groove guide surface (14) is provided on the other side of the pole connection shell (3).
6. A temperature-controlled battery connecting wire structure according to claim 1, characterized in that: The dustproof assembly comprises a connecting strip (15) and a dustproof cover (16); one end of the connecting strip (15) is connected to the pole connecting shell (3); the other end of the connecting strip (15) is connected to the dustproof cover (16); one side of the dustproof cover (16) is provided with a deformation groove (17); the other side of the dustproof cover (16) is connected with a snap button (18); and the dustproof cover (16) is snap-fitted to the mounting hole (7).
7. The temperature-controlled battery connecting wire structure according to claim 1, characterized in that: The signal line (2) is provided with a cable sheath (19), and the cable sheath (19) is sheathed on the signal line (2).
Citation Information
Patent Citations
Safety control device for battery pack of battery car
CN216231690U