Tobacco material conveying and forming adjusting device

Abstract

The utility model discloses a tobacco material conveying and forming adjusting device which comprises a dust cover and an adjusting mechanism arranged in the dust cover, the adjusting mechanism comprises an adjusting plate and an operating rod connected with the adjusting plate in a matched mode, and the top end of the adjusting plate is connected to the rear side wall face in the dust cover through a hinge. A clamping hole is formed in the front side wall face of the dustproof cover located on the opposite side of the adjusting plate, the control rod penetrates through the clamping hole and is connected with the bottom end side of the adjusting plate through an adapter shaft, the control rod comprises an adjusting rod body and an operating handle arranged at the end of the adjusting rod body, and a plurality of fixing clamping grooves capable of being connected with the clamping hole in a clamped mode are formed in the bottom end of the adjusting rod body. According to the utility model, materials with different incoming quantities and distribution states can be in proper dispersion and conveying states after passing through the material conveying channel, so that the material forming and the regularization of the position degree of the materials during transportation are facilitated, and the accuracy of tobacco material detection by a moisture meter is ensured in the subsequent work of material conveying; and the detection precision of the moisture meter is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tobacco material conveying auxiliary devices, in particular to a tobacco material conveying and forming adjusting device. Background Technique

[0002] During the material conveying process of the wire-making production line of tobacco industrial enterprises, a vibrating trough and a cloth belt are usually installed and used in combination. At the same time, a dust-proof cover is also arranged at the corner to control the splashing state of tobacco dust, so as to ensure the site cleanliness. However, the conveying at the corner will cause the material to be out of shape, mainly distributed in a scattered form, or there is a large deviation in the position of the material, which interferes with the accurate measurement of the moisture meter in the subsequent work, and even directly affects the accuracy of the moisture meter inspection.

[0003] There is an error between the detection result and the actual situation of the material, which will further give wrong guidance to the operator, affect the normal operation of the operator and the judgment of the product quality index compliance, and thus cause batch quality defects. Content of the Utility Model

[0004] In view of this, the utility model provides a tobacco material conveying and forming adjusting device, which can solve the technical problems that the conveying at the corner will cause the material to be out of shape or there is a large deviation in the position of the material, interfere with the accurate measurement of the moisture meter in the subsequent work, and even directly affect the accuracy of the moisture meter inspection, thus providing wrong guidance to the operator and affecting the operator's judgment of the product compliance and causing batch quality defects.

[0005] To solve the above technical problems, the technical solution of the utility model is as follows:

[0006] A tobacco material conveying and forming adjusting device, which includes a dust-proof cover and an adjusting mechanism arranged inside it. The adjusting mechanism includes an adjusting plate and a control rod connected with it in cooperation. The top end of the adjusting plate is connected to the inner rear side wall surface of the dust-proof cover through a hinge. A clamping hole is opened on the front side wall surface of the dust-proof cover opposite to the adjusting plate. The control rod penetrates through the clamping hole and is connected to the bottom end side of the adjusting plate through a transfer shaft. The control rod includes an adjusting rod body and an operating handle arranged at its end. A plurality of fixing clamping grooves capable of being clamped with the clamping hole are opened at the bottom end of the adjusting rod body.

[0007] As an improvement of the above technical solution, the adjusting plate is a rectangular thin plate with a thickness of 2.5 mm.

[0008] As an improvement of the above technical solution, the adjusting rod body is strip-shaped. One end of the adjusting rod body is movably connected to the bottom side end of the adjusting plate through a transfer shaft, and the other end of the adjusting rod body is provided with an operating handle with a cylindrical structure.

[0009] As an improvement of the above technical solution, when the pushing and pulling actions of the joystick drive the adjusting plate to move, the opening angle of the adjusting plate relative to the inner rear side wall surface of the dust cover is controlled within the range of 20° to 45°.

[0010] As an improvement of the above technical solution, the fixed card slots are evenly opened at the bottom end of the adjusting rod body and close to the operating handle, and the fixed card slots are opened in the direction from the bottom end to the top end of the adjusting rod body.

[0011] As an improvement of the above technical solution, the number of the fixed card slots is set to 5, the distance between two adjacent fixed card slots is set to 20 mm, and the depth of each fixed card slot is set to 10 mm.

[0012] As an improvement of the above technical solution, both the adjusting plate and the joystick are made of stainless steel.

[0013] As an improvement of the above technical solution, the dust cover is provided with a window, and the dust cover is provided with a material inlet.

[0014] Compared with the prior art, the technical solution of the present utility model has the following beneficial effects:

[0015] The present utility model has the characteristics of reasonable structural design, low manufacturing cost, convenient installation, easy use, and strong practicability. The present utility model can adjust and position the opening angle of the adjusting plate relative to the inner rear side wall surface of the dust cover according to the incoming material quantity and distribution state of the material, so as to adjust the width of the material conveying channel, so that materials with different incoming material quantities and distribution states are in a suitable dispersion and conveying state after passing through the material conveying channel, which is beneficial to the shaping of the material and the positioning of the material during transportation, ensures the accuracy of the moisture meter for detecting tobacco materials in the subsequent work of material conveying, improves the detection accuracy of the moisture meter, and avoids providing wrong guidance to operators, affecting the judgment of product compliance by operators and causing batch quality defects.

[0016] Other beneficial effects of the present utility model will be further described in the following specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following further describes the present utility model in conjunction with the drawings and specific embodiments.

[0018] Figure 1 It is an installation schematic diagram of the present utility model inside the dust cover;

[0019] Figure 2 It is a structural schematic diagram of the outside of the dust cover of the present utility model;

[0020] Figure 3 It is a partial enlarged view of part A of the present utility model;

[0021] Among them: 1. Joystick; 101. Operating handle; 102. Adjusting rod body; 103. Fixed card slot; 2. Adjusting plate; 3. Hinge; 4. Dust cover; 5. Card hole; 6. Window; 7. Incoming material port. Specific implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0023] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "above", "below", "front", "rear", "left", "right", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0024] In the present invention, unless otherwise clearly defined and limited, terms such as "set", "installed", "connected", "connected", "fixed", "communicated" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be a mechanical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Embodiment

[0026] As Figures 1 to 3 shown, the present invention provides a tobacco material conveying and forming adjusting device,

[0027] which includes a dust cover 4 and an adjusting mechanism arranged inside it. The adjusting mechanism includes an adjusting plate 2 and a joystick 1 cooperatively connected therewith. The top end of the adjusting plate 2 is connected to the inner rear side wall surface of the dust cover 4 through a hinge 3. A card hole 5 is opened on the front side wall surface of the dust cover 4 opposite to the adjusting plate 2. The joystick 1 passes through the card hole 5 and is connected to the bottom end side of the adjusting plate 2 through a transfer shaft. The joystick 1 includes an adjusting rod body 102 and an operating handle 101 arranged at its end. A plurality of fixed card slots 103 capable of being clamped with the card hole 5 are opened at the bottom end of the adjusting rod body 102;

[0028] In the embodiment described in the present utility model, the dust cover 4 is located at the corner conveying of the material conveying equipment in the silk production line, and the vertical height of the feeding end of the dust cover 4 is greater than the vertical height of the discharging end of the dust cover 4, so that the side wall surface of the dust cover 4 is arranged in a trapezoidal structure. Therefore, the adjustment plate 2 is connected with the rear side wall surface inside the dust cover 4 through the hinge 3, so that the adjustment plate 2 can be arranged above the material conveying surface of the material conveying equipment at a certain angle, and the bottom edge of the adjustment plate 2 can also be arranged at a certain angle relative to the bottom edge of the dust cover 4, thereby forming a material conveying channel located at the corner conveying. When the material reaches the corner conveying, the material at the incoming end of the material conveying equipment contacts the surface of the adjustment plate 2 in the material conveying channel, and changes direction under the obstruction of the adjustment plate 2 to continue to move toward the discharging end of the material conveying equipment; the arrangement of the hinge 3 enables the adjustment plate 2 to rotate with the extension direction of the hinge 3 as the axis;

[0029] Preferably, the adjustment plate 2 is a rectangular thin plate with a thickness of 2.5 mm.

[0030] In the embodiment described in the utility model, the adjusting rod body 102 is long and strip-shaped, and one end of the adjusting rod body 102 is movably connected to the bottom side end of the adjusting plate 2 through an adapter shaft, and the other end of the adjusting rod body 102 is provided with a cylindrical operating handle 101. When holding the operating handle 101 and pushing and pulling the operating rod 1, the adjusting plate 2 can be close to or away from the inner rear side wall of the dust cover 4 connected to the adjusting plate 2 under the action of pushing, pulling and hinge 3 of the operating rod 1, so as to achieve the purpose of adjusting and positioning the opening angle of the adjusting plate 2 relative to the inner rear side wall of the dust cover 4, and then adjusting the width of the material conveying channel, so that materials with different incoming amounts and distribution states can present suitable dispersion and conveying states after passing through the material conveying channel, which is beneficial to material molding and regularizing the position degree during material transportation, and ensures the accuracy of the moisture meter in detecting tobacco materials in the subsequent work of material conveying, improves the detection accuracy of the moisture meter, and avoids providing wrong guidance to the operator, affecting the operator's judgment on the compliance of the product and causing batch quality defects;

[0031] In the embodiment of the utility model, when the push and pull action of the joystick 1 drives the adjustment plate 2 to move, the opening angle of the adjustment plate 2 relative to the inner rear side wall of the dust cover 4 is controlled within the range of 20° to 45°;

[0032] In the embodiments of the present utility model, the fixed card slots 103 are evenly formed at the bottom end of the adjusting rod body 102 and near the operating handle 101. The fixed card slots 103 are formed in the direction from the bottom end of the adjusting rod body 102 to the top end of the adjusting rod body 102. The fixed card slots 103 can be clamped with the surface of the dust-proof cover 4 at the card holes 5. The cooperation of the fixed card slots 103 and the card holes 5 plays a stabilizing role in the opening degree of the adjusting plate 2 relative to the inner rear side wall surface of the dust-proof cover 4, ensuring the smooth progress of materials at the corner conveying part of the material conveying device. According to the incoming material quantity and distribution state of the materials, push or pull the control rod 1 in the card hole 5 so that a certain fixed card slot 103 of the control rod 1 is clamped with the card hole 5. The control rod 1 is fixed at the position where it is located at this time under the action of the fixed card slot 103 and the card hole 5. At the same time, the angle between the adjusting plate 2 and the rear side wall surface of the dust-proof cover 4 is opened to a corresponding size, so that the material conveying channel is adjusted to an appropriate width to adapt to materials with different incoming material quantities and distribution states, and make the materials show a suitable dispersion and conveying state after passing through the material conveying channel;

[0033] Preferably, the number of the fixed card slots 103 is set to 5, the distance between two adjacent fixed card slots 103 is set to 20 mm, and the depth of each fixed card slot 103 is set to 10 mm;

[0034] Preferably, both the adjusting plate 2 and the control rod 1 are made of stainless steel;

[0035] In the embodiments of the present utility model, the dust-proof cover 4 is provided with a viewing window 6. The viewing window 6 is opened on the left side wall surface of the dust-proof cover 4. The incoming material quantity and distribution state of the materials at the corner conveying part of the material conveying device can be observed through the viewing window 6, and then the adjusting mechanism is controlled to make the materials passing through this part show a suitable dispersion and conveying state;

[0036] In the embodiments of the present utility model, the dust-proof cover 4 is provided with a material inlet 7. The material inlet 7 is located on the front side wall surface of the dust-proof cover 4. The materials at the incoming material end on the surface of the material conveying device enter the dust-proof cover 4 through the material inlet 7, contact with the surface of the adjusting plate 2 when passing through the corner conveying part, and change the direction under the blocking of the adjusting plate 2 and continue to move towards the discharging end of the material conveying device. The discharging end of the materials is in the direction of the right side wall surface of the dust-proof cover 4.

[0037] Application Embodiment

[0038] Apply the embodiments of the present utility model to actual production:

[0039] In the actual production process, the batch production mode can be divided into three production processes, namely, head production, middle production, and tail production. During head production and tail production, the materials are in a state of small quantity and relatively scattered distribution. During middle production, the materials are in a state of large quantity and relatively concentrated distribution. Therefore, it is necessary to operate the joystick 1 according to the incoming material quantity and distribution state of the materials to adjust the position of the regulating plate 2, so that the materials during head production and tail production are formed and distributed in a relatively concentrated state to avoid the occurrence of flow interruption, and the materials during middle production are formed and avoid being distributed in an overly concentrated state to cause material blockage, so as to facilitate the accuracy of the subsequent moisture meter in detecting tobacco materials;

[0040] Samples of the materials are taken 3 times each during head production, middle production, and tail production for moisture content measurement. After using the regulating device of the present utility model, the moisture content of the materials at the outlet of batch production is measured, and the deviations between the two are compared respectively, and the data information shown in Table 1 below is obtained:

[0041]

[0042] It can be seen that the comparison deviation between the two meets the requirements of production process control, the moisture stability of the materials at the outlet is high, the effect is remarkable after implementation, and no material blockage occurs.

[0043] Combined with the above content, the operation steps of the embodiment of the present utility model in the actual production process are as follows:

[0044] When batch production is carried out, it is necessary to adjust the position of the regulating mechanism according to the incoming material quantity and distribution state of the materials. When it is observed through the window 6 that the materials in the head production or tail production in a state of small quantity and relatively scattered distribution reach the corner conveyor, the joystick 1 is pulled in the card hole 5 in the direction away from the dust cover 4, so that the opening angle of the regulating plate 2 relative to the inner rear side wall surface of the dust cover 4 driven by the joystick 1 increases to the range of 35° - 45°, and the joystick 1 is fixed at the position at this moment under the clamping action of the fixed card slot 103 and the card hole 5. At this time, the width of the material conveying channel decreases, so that the materials passing through this place are formed and distributed in a relatively concentrated state; when it is observed through the window 6 that the materials in the middle production in a state of large quantity and relatively concentrated distribution reach the corner conveyor, the joystick 1 is pushed in the card hole 5 in the direction close to the dust cover 4, so that the opening angle of the regulating plate 2 relative to the inner rear side wall surface of the dust cover 4 driven by the joystick 1 decreases to the range of 20° - 35°, and the joystick 1 is fixed at the position at this moment under the clamping action of the fixed card slot 103 and the card hole 5. At this time, the width of the material conveying channel increases, so that the materials passing through this place are formed and avoid being distributed in an overly concentrated state, ensuring the accuracy of the moisture meter in detecting tobacco materials, improving the detection accuracy of the moisture meter, and further avoiding the occurrence of material blockage and flow interruption phenomena.

[0045] Finally, it should be noted that the above are only preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A tobacco material conveying, shaping and adjusting device, characterized in that: The utility model comprises a dust cover and an adjusting mechanism arranged inside the dust cover, wherein the adjusting mechanism comprises an adjusting plate and an operating rod connected thereto, the top end of the adjusting plate is connected to the inner rear wall surface of the dust cover by a hinge, a clamping hole is provided on the front wall surface of the dust cover opposite to the adjusting plate, the operating rod passes through the clamping hole and is connected to the bottom end side of the adjusting plate by a connecting shaft, the operating rod comprises an adjusting rod body and an operating handle arranged at the end thereof, and a plurality of fixed clamping grooves which can be clamped with the clamping holes are provided at the bottom end of the adjusting rod body.

2. A tobacco material conveying, shaping and adjusting device according to claim 1, characterized in that: The regulating plate is a rectangular thin plate with a thickness of 2.5 mm.

3. A tobacco material conveying, shaping and adjusting device according to claim 1, characterized in that: The adjusting rod body is in the shape of an elongated strip, one end of the adjusting rod body is movably connected to the bottom side end of the adjusting plate through a transfer shaft, and the other end of the adjusting rod body is provided with a cylindrical operating handle.

4. A tobacco material conveying, shaping and adjusting device according to claim 1, characterized in that: When the push and pull action of the joystick drives the adjustment plate to move, the opening angle of the adjustment plate relative to the inner rear side wall of the dust cover is controlled within the range of 20° to 45°.

5. The tobacco material conveying, shaping and adjusting device according to claim 1, characterized in that: The fixed slots are evenly arranged at the bottom end of the adjusting rod body and close to the operating handle, and the fixed slots are arranged in a direction from the bottom end of the adjusting rod body to the top end of the adjusting rod body.

6. A tobacco material conveying, shaping and adjusting device according to claim 1, characterized in that: The number of the fixed card slots is set to 5, the spacing between two adjacent fixed card slots is set to 20 mm, and the depth of each fixed card slot is set to 10 mm.

7. The tobacco material conveying, shaping and adjusting device according to claim 1, characterized in that: The adjustment plate and the operating rod are both made of stainless steel.

8. The tobacco material conveying, shaping and adjusting device according to claim 1, characterized in that: The dust cover is provided with a viewing window, and the dust cover is provided with a material inlet.

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