Quantitative feeding type reaction kettle for chemical synthesis

By designing a quantitative feeding reactor for chemical synthesis, which includes rotary drum, blanking plate and magnetic block drive, the problems of low efficiency and high cost of chemical synthesis reactors in the prior art are solved, and quantitative ratio and efficient feeding of raw materials and catalysts are realized.

CN222984320UActive Publication Date: 2025-06-17CHANG ZHOU BEI DI JIA ER SHENG WU KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202421959569.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-17
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing quantitative feeding reactors for chemical synthesis are inefficient and costly during the quantitative and stirring of multiple materials.

Method used

A quantitative feeding type reactor for chemical synthesis including a kettle body, a partition plate, a rotor, a blanking plate and a stirring rod was designed. The quantitative ratio of raw materials and catalyst is achieved through the synergistic action of the rotary drum and the blanking plate, and the rotary drum is driven by magnetic blocks to improve feeding efficiency.

Benefits of technology

The quantitative ratio of raw materials and catalysts during chemical synthesis is achieved, which improves feeding efficiency and reaction rate, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative feeding type reaction kettle for chemical synthesis, which comprises a kettle body, a partition plate is arranged in the kettle body, and the kettle body is vertically divided into a quantitative feeding bin and a reaction bin by the partition plate; a rotary drum is arranged in the quantitative feeding bin, a stirring rod of which the upper end is fixedly connected with the bottom of the rotary drum is arranged in the reaction bin, a heating rod is arranged on the stirring rod, a blanking plate which is slidably connected with the upper and lower limits of the inner wall of the kettle body is arranged in the quantitative feeding bin, and a blanking opening corresponding to the blanking plate is formed in the position, under the blanking plate, of the partition plate; a spring is arranged between the partition plate and the blanking plate; a wavy groove is formed in the side wall of the rotary drum, and a sliding block which is in sliding connection with the wavy groove so as to enable the rotary drum to rotate for discharging through vertical movement of the discharging plate is arranged on the discharging plate; according to the utility model, the quantitative proportioning of raw materials and catalysts in the chemical synthesis process can be realized, and the synthesis effect of chemical synthesis is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical synthesis reactors, in particular to a quantitative feeding type reactor for chemical synthesis. Background Technique

[0002] Chemical reaction kettles are mainly used for chemical reactions, and the reaction principle is mainly affected by the properties of reactants, temperature and pressure. By adding reactants into the kettle, adjusting the reaction temperature and reaction pressure, and under the action of adding catalysts or chemical substances, the chemical reaction is completed. The reaction substances absorb or release heat through heat transfer on the outer wall of the reaction kettle or through an internal jacket to complete the reaction process.

[0003] Existing quantitative feeding type reactors for chemical synthesis mostly quantify materials through weighing sensors, etc. During the chemical reaction process, raw materials and catalysts need to be added simultaneously. For the quantification of multiple materials, each component needs to be weighed separately to determine its weight. The process of multiple measurements using weighing sensors is complicated, thus reducing the batching efficiency of workers; at the same time, during the batching process of the reactor and the catalytic mixing reaction process, motors are mostly required to be configured separately for driving stirring, resulting in high costs. Content of the Utility Model

[0004] To solve the above technical problems, the utility model provides a quantitative feeding type reactor for chemical synthesis.

[0005] The technical solution of the utility model is: a quantitative feeding type reactor for chemical synthesis, including a kettle body. A partition is provided inside the kettle body, and the partition divides the kettle body into an upper and a lower part, namely a quantitative feeding chamber and a reaction chamber; a circular hole is provided at the center of the partition; a rotating cylinder is arranged in the quantitative feeding chamber, and the lower end of the rotating cylinder is rotationally connected to the circular hole. A stirring rod is arranged in the reaction chamber, and the upper end of the stirring rod is fixedly connected to the bottom of the rotating cylinder. A heating rod is fixedly arranged on the stirring rod. A blanking plate is arranged in the quantitative feeding chamber and is in upper and lower limit sliding connection with the inner wall of the kettle body. A blanking port corresponding to the blanking plate is provided on the partition below the blanking plate, and a spring is provided between the partition and the blanking plate; wave grooves are formed on the side wall of the rotating cylinder, and a slider is arranged on the blanking plate and is in sliding connection with the wave grooves to rotate the rotating cylinder for blanking by moving the blanking plate up and down.

[0006] Furthermore, a limiting plate slidingly connected to the blanking plate is vertically arranged on each of the inner walls of the kettle body on both sides of the blanking plate;

[0007] Explanation: The above settings can further limit the position of the blanking plate during the up and down sliding process by using the limiting plates, and at the same time can also prevent materials from falling out from both sides during the blanking process, thereby effectively improving the accuracy of the feeding amount of the quantitative feeding.

[0008] Further, at least one blanking baffle is provided on the blanking plate. One side of the blanking baffle is rotatably connected through a strip-shaped hole on a torsion spring shaft, and a push rod corresponding to the blanking baffle one by one and used for triggering the opening of the blanking baffle is provided on the blanking port;

[0009] Explanation: The above setting can effectively trigger the blanking baffle when the material falls to the bottom by using the push rod, so as to promote the blanking of the material.

[0010] Further, a rotating shaft fixedly connected to the top of the kettle body is arranged inside the rotating cylinder. A plurality of bumps for dividing the gap into several feed bins are circumferentially spaced in the gap between the rotating shaft and the rotating cylinder. One end of the bump is clamped with the rotating shaft, and the other end is hermetically and rotatably connected to the rotating cylinder; a blanking hole corresponding to the structure of the feed bin is arranged at the bottom of the rotating cylinder;

[0011] Explanation: The above setting can add the catalyst synchronously in the rotating cylinder, and can effectively realize the purpose of adding raw materials in the blanking plate, adding the catalyst in the feed bin and realizing the quantitative ratio addition of the catalyst and the raw materials by adjusting the distance of the bumps on the rotating shaft, adapting to feed bins of different capacities, so as to improve the adaptability of the equipment and further improve the efficiency of the chemical synthesis reaction.

[0012] Furthermore, a plurality of first magnets arranged obliquely at equal intervals are provided on the inner wall of the circular hole, and a second magnet repelling the first magnet is provided on the rotating cylinder for making the rotating cylinder have a driving force in the same direction.

[0013] Explanation: The design of the repelling magnets can ensure that the rotating cylinder rotates in the same clockwise rotation direction, so as to improve the blanking efficiency of the blanking plate and further improve the reaction rate.

[0014] The beneficial effects of the present utility model are:

[0015] (1) Through the synergistic effect of the rotating cylinder and the blanking plate, the present utility model realizes the driving of the catalyst blanking inside the feed bin of the rotating shaft while the raw materials in the blanking plate are blanked, can realize the quantitative ratio of the raw materials and the catalyst in the chemical synthesis process, and realizes the opening and closing of the blanking plate by triggering the blanking of the blanking baffle through the synergistic effect of the torsion spring shaft and the push rod arranged between the blanking plate and the partition plate, effectively improving the ratio effect between the chemical raw materials and the catalyst.

[0016] (2) By effectively driving the rotating cylinder during the material blanking process, the present utility model realizes the rotational driving of the stirring rod fixedly connected to the bottom of the rotating cylinder, which is convenient for the mixing after the material is added. The rotating cylinder and the inner wall of the circular hole respectively adopt the first magnet and the second magnet repelling the first magnet to realize the efficient driving of the rotating cylinder in one side rotation direction, further improving the ratio efficiency of the quantitative ratio of the raw materials and the catalyst. Description of the Drawings

[0017] Figure 1 is a schematic diagram of the external structure of Embodiment 1 of the present utility model;

[0018] Figure 2 is a schematic diagram of the internal structure of Embodiment 1 of the present utility model;

[0019] Figure 3 is a side view of the blanking baffle of Embodiment 1 of the present utility model;

[0020] Figure 4 is a schematic diagram of the structure of Embodiment 2 of the present utility model;

[0021] Figure 5 is a schematic diagram of the structure of the catalyst feeding structure of Embodiment 3 of the present utility model;

[0022] Figure 6 is a schematic diagram of the positional relationship between the rotary drum and the partition plate of Embodiment 3 of the present utility model;

[0023] Figure 7 is a schematic diagram of the positional relationship between the first magnetic block and the second magnetic block of Embodiment 4 of the present utility model;

[0024] Among them, 1 - kettle body, 11 - partition plate, 12 - round hole, 121 - first magnetic block, 122 - second magnetic block, 2 - quantitative feeding bin, 21 - rotary drum, 211 - wave groove, 212 - blanking hole, 22 - blanking plate, 221 - blanking port, 222 - blanking baffle, 223 - torsion spring shaft, 224 - ejector rod, 23 - limiting plate, 24 - rotating shaft, 241 - convex block, 242 - feeding bin, 3 - reaction chamber, 31 - stirring rod, 32 - heating rod. Specific Embodiments

[0025] The present utility model will be further described in detail below in conjunction with specific embodiments to better reflect the advantages of the present utility model.

[0026] Embodiment 1: A quantitative feeding type reaction kettle for chemical synthesis, as Figure 1 , Figure 2As shown in the figure, it includes a kettle body 1. Inside the kettle body 1, there is a partition 11. The partition 11 divides the kettle body 1 into an upper and a lower part, namely a quantitative feeding bin 2 and a reaction bin 3. At the center of the partition 11, there is a round hole 12. Inside the quantitative feeding bin 2, there is a rotating cylinder 21 whose lower end is rotatably connected to the round hole 12. Inside the reaction bin 3, there is a stirring rod 31 whose upper end is fixedly connected to the bottom of the rotating cylinder 21. The stirring rod 31 is provided with a heating rod 32. Inside the quantitative feeding bin 2, there is a blanking plate 22 which is connected to the inner wall of the kettle body 1 in a vertically limited sliding manner. And on the partition 11, directly below the blanking plate 22, there is a blanking port 221 corresponding to the blanking plate 22. On the side wall of the rotating cylinder 21, there are wave grooves 211. On the blanking plate 22, there are sliders which are slidably connected to the wave grooves 211 to make the rotating cylinder 21 rotate and discharge materials by the up and down movement of the blanking plate 22. The wave groove 211 is a bent structure with wave crests and wave troughs.

[0027] As Figure 2 , Figure 3 As shown in the figure, on the blanking plate 22, there are 6 blanking baffles 222. One side of the blanking baffle 222 is rotatably connected to a strip-shaped hole on the blanking plate 22 through a torsion spring shaft 223. And on the blanking port 221, there are ejector rods 224 corresponding to the blanking baffles 222 one by one and used to trigger the opening of the blanking baffles 222.

[0028] Among them, the bottom of the rotating cylinder 21 in this embodiment adopts a mechanism that can discharge materials by rotating and opening, specifically, it can be the structure of a commercially available rotating-opening aromatherapy box.

[0029] The working principle of this embodiment is as follows: Put the raw materials into the blanking plate 22, and add the catalyst into the rotating cylinder 21. As the raw materials are added, the blanking plate 25 moves downward along the sliding groove with a wave-shaped structure. After reaching the bottom, the ejector rod triggers and drives the blanking baffle 222 to rotate, so that the raw materials fall into the reaction shell 3 along the blanking port 221. The downward movement of the blanking plate 22 drives the rotating cylinder 21 to rotate to realize the feeding of the catalyst. As the blanking plate 22 rotates, it can drive the rotation of the stirring rod 31 in the reaction shell 3, driving the heating rod 32 to mix and catalyze the materials. After the blanking is completed, it returns to the highest position under the action of the spring. The setting of the spring can make the blanking plate 22 return to the initial state after the materials are discharged, and thus can realize the continuous driving of the rotation of the rotating cylinder 21. For each addition of a portion of raw materials, a corresponding amount of catalyst is added once to achieve the quantitative ratio of the raw materials and the catalyst.

[0030] Embodiment 2: Different from Embodiment 1, as Figure 4 shown in the figure, on the inner walls of the kettle body 1 on both sides of the blanking plate 22, there is a vertical limiting plate 23 each which is slidably connected to the blanking plate 22.

[0031] The working principle of this embodiment is basically the same as that of Embodiment 1, except that: during the movement of the blanking plate 22, the limiting plate 23 is used for limiting, so that it is not easy to shift during the feeding process, and it can ensure that a sealed structure can be formed between the blanking plate 22 and the limiting plate 23, which is convenient for the raw materials to fall better.

[0032] Embodiment 3: Different from Embodiment 2, as Figure 5 , Figure 6 shown, a rotating shaft 24 fixedly connected to the top of the kettle body 1 is arranged inside the rotating cylinder 21. Nine bumps 241 for separating the gap into nine feeding bins 242 are circumferentially arranged at intervals in the gap between the rotating shaft 24 and the rotating cylinder 21. One end of the bump 241 is clamped with the rotating shaft 24, and the other end is hermetically and rotatably connected to the rotating cylinder 21; a blanking hole 212 corresponding to the structure of the feeding bin 242 is arranged at the bottom of the rotating cylinder 21;

[0033] The working principle of this embodiment is basically the same as that of Embodiment 1, except that: during the downward pressing of the blanking plate 22, the rotating cylinder 21 is driven clockwise, so that the position of the blanking hole 212 at the bottom of the rotating cylinder 21 changes, so that the catalyst inside the rotating cylinder 21 quickly falls. The clamping position of the bump 231 and the rotating shaft 23 is adjustable, so as to realize the quantitative addition of raw materials and catalysts in different proportions.

[0034] Embodiment 4: Different from Embodiment 3, as Figure 7 shown, five first magnetic blocks 121 inclined at 30° are equidistantly arranged on the inner wall of the round hole 12, and a second magnetic block 122 repelling the first magnetic block 121 is arranged on the rotating cylinder 21 for providing a driving force for the rotating cylinder 21 to have a rotating tendency; it should be noted that: the first magnetic block 121 and the second magnetic block 122 are arranged up and down to prevent the first magnetic block 121 and the second magnetic block 122 from colliding and causing the situation of unable to rotate.

[0035] The working principle of this embodiment is basically the same as that of Embodiment 3, except that: by using the acting force between the mutually repulsive first magnetic block 121 and second magnetic block 122, a driving force for the rotating cylinder 21 to rotate clockwise can be given, ensuring that the rotation of the rotating cylinder 21 is more effective, thereby ensuring the accuracy of quantitative addition and further improving the reaction efficiency.

[0036] Embodiment 5: Different from Embodiment 4, the first magnetic block 121 and the second magnetic block 122 are respectively embedded on the surfaces of the corresponding round hole 12 and the rotating cylinder 21, effectively avoiding the collision between the first magnetic block 121 and the second magnetic block 122.

Claims

1. A quantitative feeding type reactor for chemical synthesis, characterized in that: The invention comprises a kettle body (1), wherein a partition (11) is provided in the kettle body (1), and the partition (11) divides the kettle body (1) into a quantitative feeding bin (2) and a reaction bin (3) at the top and bottom; a circular hole (12) is provided at the center of the partition (11); a rotating drum (21) whose lower end is rotatably connected to the circular hole (12) is provided in the quantitative feeding bin (2); a stirring rod (31) whose upper end is fixedly connected to the bottom of the rotating drum (21) is provided in the reaction bin (3); a heating rod (32) is provided on the stirring rod (31); and the quantitative feeding bin (2) is provided with a heating rod (32). (2) is provided with a blanking plate (22) which is slidably connected to the inner wall of the kettle body (1) in an upper and lower limit position, and a blanking port (221) corresponding to the blanking plate (22) is provided on the partition (11) directly below the blanking plate (22), and a spring is provided between the partition (11) and the blanking plate (22); a wave groove (211) is provided on the side wall of the rotating drum (21), and a slider which is slidably connected to the wave groove (211) is provided on the blanking plate (22) so as to utilize the blanking plate (22) to move up and down to rotate the rotating drum (21) to discharge materials.

2. A quantitative feeding type reaction kettle for chemical synthesis as claimed in claim 1, characterized in that: A limiting plate (23) slidably connected to the blanking plate (22) is vertically provided on the inner wall of the kettle body (1) on both sides of the blanking plate (22).

3. A quantitative feeding type reaction kettle for chemical synthesis as claimed in claim 1, characterized in that: The blanking plate (22) is provided with at least one blanking baffle (222), one side of the blanking baffle (222) is rotatably connected to a strip hole on the blanking plate (22) via a torsion spring shaft (223), and the blanking opening (221) is provided with a push rod (224) which corresponds one-to-one with the blanking baffle (222) and is used to trigger the blanking baffle (222) to open.

4. A quantitative feeding type reaction kettle for chemical synthesis as claimed in claim 1, characterized in that: A rotating shaft (24) is arranged in the rotating drum (21), the upper end of which is fixedly connected to the top of the kettle body (1); a plurality of protrusions (241) for dividing the gap into a plurality of feed bins (242) are arranged at circumferential intervals in the gap between the rotating shaft (24) and the rotating drum (21); one end of the protrusion (241) is clamped to the rotating shaft (24), and the other end is sealed and rotatably connected to the rotating drum (21); and a drop hole (212) corresponding to the feed bin structure is arranged at the bottom of the rotating drum (21).

5. A quantitative feeding type reaction kettle for chemical synthesis as claimed in claim 4, characterized in that: The inner wall of the circular hole (12) is provided with a plurality of inclined first magnetic blocks (121) at equal intervals, and the rotating drum (21) is provided with a second magnetic block (122) that repels the first magnetic block (121), so as to provide a driving force for the rotating drum (21) to have a rotation tendency.