Vertical dynamic tube reactor
By setting up a water pump, spiral tube, refrigeration tube and spoiler in the vertical dynamic tube reactor, the problem of poor cooling and heat dissipation effect is solved, and efficient cooling and heat dissipation and full mixing of reactants is achieved.
Patent Information
- Application Number
- CN202421369628.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the cooling and heat dissipation process of existing vertical dynamic tube reactors, the increase in the heat of the cooling water leads to poor subsequent cooling and heat dissipation effect, and cannot achieve good heat dissipation and cooling effect.
By setting a water pump, spiral tube, refrigeration tube and spoiler in the reactor, efficient heat exchange and cooling of cooling water is achieved, ensuring that the cooling water remains in a cool state, and improving the flow mode of the fluid through the spoiler to improve the mixing of reactants.
It effectively improves the cooling and heat dissipation effect, ensures the temperature stability inside the reactor, and promotes the full mixing and reaction of the reactants by improving the fluid flow mode.
Smart Images

Figure CN222984368U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical reaction equipment, in particular to a vertical dynamic tube reactor. Background Technique
[0002] In chemical process plants, reactors are one of the common process equipment and are the core places for raw materials to be converted into products, providing necessary controllable conditions such as pressure, temperature, and flow rate for chemical reactions.
[0003] The existing patent (publication number: CN218901832U) discloses a new type of vertical dynamic tube reactor, which includes a reaction device, a sealing device, and a power device. The reaction device includes a stirring shaft, a cylinder body, and an outer jacket. The cylinder body is a vertical cylinder body, and a stirring shaft is arranged inside the cylinder body. The stirring shaft is connected to the cylinder body through the flange plates at both ends of the cylinder body; the stirring shaft adopts a hollow structure to form a first heat exchange cavity, and the opposite ends of the stirring shaft are respectively provided with a first connection end and a second connection end; the outer jacket is arranged outside the cylinder body, and the opposite ends of the outer jacket are also respectively connected to the first connection end and the second connection end. A second heat exchange cavity is formed between the outer jacket and the cylinder body; a mechanical seal is adopted between the stirring shaft and the cylinder body. The new type of vertical dynamic tube reactor adopts a vertical tube space structure, which can achieve high mass transfer efficiency and high heat transfer efficiency, and effectively solves the "backmixing" phenomenon that occurs when gas phase participates.
[0004] The reactor in the above patent technology provides cooling water through a water storage tank to exchange heat with the heat generated during the reaction in a water-cooling manner, so as to dissipate heat and maintain the normal temperature inside. After the cooling water undergoes heat exchange, the heat of the cooling water will increase, resulting in a worse and worse subsequent cooling and heat dissipation effect, and it is impossible to achieve a good cooling and heat dissipation effect. Therefore, a vertical dynamic tube reactor is proposed. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a vertical dynamic tube reactor to solve the problems mentioned in the above background technique.
[0006] To achieve the above object, the present utility model provides the following technical solutions: A vertical dynamic tube reactor, comprising a base, on the outer surface of the top of the base, a reaction cylinder and a water storage cylinder are fixedly connected. Inside the reaction cylinder, a spiral tube is connected. On the outer surface of the top of the base, a water pump is fixedly installed. At the input end of the water pump, a water suction pipe is fixedly communicated. At the output end of the water pump, a drain pipe is fixedly communicated. The water suction pipe is fixedly communicated with the inside of the water storage cylinder. One end of the drain pipe away from the water pump is fixedly communicated with the inside of the spiral tube. One end of the spiral tube away from the drain pipe is fixedly communicated with a circulation pipe. The other end of the circulation pipe is fixedly communicated with the inside of the water storage cylinder. Inside the water storage cylinder, a refrigeration pipe is provided. The other end of the refrigeration pipe is fixedly communicated with the output end of an external refrigerator;
[0007] Inside the spiral tube, a plurality of rotating shafts are provided. On the outer surfaces of the plurality of rotating shafts, a plurality of first flow disturbing vanes are provided.
[0008] Further, inside the base, a reaction tube is provided. One end of the reaction cylinder is fixedly communicated with a feed pipe. The feed pipe extends to the outside of the reaction cylinder. Inside the reaction tube, a plurality of fixed shafts are provided. On the outer surface of the fixed shaft, a bearing is sleeved. On the outer ring of the bearing, a plurality of second flow disturbing vanes are fixedly connected.
[0009] Further, on the outer surface of the top of the feed pipe, a connecting pipe is fixedly connected. On the outer surface of the top of the connecting pipe, a funnel cylinder is fixedly communicated. On the outer surface of the funnel cylinder, a pressure relief hole is provided. On the inner surface of the top of the funnel cylinder, a spring is fixedly connected. At the bottom outer surface of the spring, a plug is fixedly connected.
[0010] Further, on the outer surface of the reaction cylinder, a plurality of heat dissipation fins are provided.
[0011] Further, on the outer surface of the top of the funnel cylinder, a movable rod is movably inserted. At the bottom outer surface of the movable rod, it is fixedly connected with the plug. The spring is sleeved on the outer surface of the movable rod.
[0012] Further, the plug is a frustum shape with a thick upper part and a thin lower part. On the outer surface of the plug, a sealing gasket is fixedly connected.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] 1. For this vertical dynamic tube reactor, the cooling water is pumped into the spiral tube through the water pump for heat exchange. By setting the refrigeration pipe, the cooling water is in a cooled state. And through the first flow disturbing vanes to disturb the cooling water, the cooling and heat dissipation effect is ensured.
[0015] 2. The vertical dynamic tube reactor is configured with bearings and second spoiler plates inside the reaction tube, causing the flow path of the fluid to be irregular and altering the uniform flow field during the fluid's movement within the reaction tube, thereby facilitating the thorough mixing of reactants.
[0016] 3. In the vertical dynamic tube reactor, when the pressure inside the reaction tube reaches a certain level, the pressure causes the plug to be lifted and the spring to be compressed. The pressure is balanced through the pressure relief hole, ensuring that there is sufficient pressure inside the reaction tube for the substances to react fully, and enabling the substances to react thoroughly with each other. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a front view structural schematic diagram of the present utility model;
[0018] Figure 2 is a front view sectional structural schematic diagram of the present utility model;
[0019] Figure 3 is a sectional structural schematic diagram of the spiral tube of the present utility model;
[0020] Figure 4 is the present utility model Figure 3 magnified structural schematic diagram at position A in;
[0021] Figure 5 is a partial sectional structural schematic diagram of the reaction tube of the present utility model;
[0022] Figure 6 is an internal structural schematic diagram of the funnel cylinder of the present utility model.
[0023] In the figures: 1. Base; 2. Reaction cylinder; 3. Water storage cylinder; 4. Spiral tube; 5. Water pump; 6. Water suction pipe; 7. Drain pipe; 8. Refrigeration pipe; 9. Circulation pipe; 10. Rotating shaft; 11. First spoiler plate; 12. Reaction tube; 13. Fixed shaft; 14. Bearing; 15. Second spoiler plate; 16. Feed pipe; 17. Connecting pipe; 18. Funnel cylinder; 19. Spring; 20. Plug; 21. Pressure relief hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1-6, the present utility model provides a technical solution: a vertical dynamic tube reactor, including a base 1. The outer surface of the top of the base 1 is fixedly connected with a reaction cylinder 2 and a water storage cylinder 3. A spiral tube 4 is connected inside the reaction cylinder 2. A water pump 5 is fixedly installed on the outer surface of the top of the base 1. The input end of the water pump 5 is fixedly communicated with a water suction pipe 6, and the output end of the water pump 5 is fixedly communicated with a drain pipe 7. The water suction pipe 6 is fixedly communicated with the inside of the water storage cylinder 3. One end of the drain pipe 7 away from the water pump 5 is fixedly communicated with the inside of the spiral tube 4. One end of the spiral tube 4 away from the drain pipe 7 is fixedly communicated with a circulation pipe 9, and the other end of the circulation pipe 9 is fixedly communicated with the inside of the water storage cylinder 3. A refrigeration pipe 8 is arranged inside the water storage cylinder 3, and the other end of the refrigeration pipe 8 is fixedly communicated with the output end of an external refrigerator. A number of rotating shafts 10 are arranged inside the spiral tube 4, and a number of first spoiler plates 11 are arranged on the outer surfaces of the number of rotating shafts 10. In this embodiment, when performing heat exchange, the water pump 5 is turned on. The water pump 5 pumps out the cooling water in the water storage cylinder 3 through the water suction pipe 6 and pumps it into the spiral tube 4 through the drain pipe 7. Heat exchange is carried out by the cooling water and the heat generated during the reaction process. After the cooling water enters the spiral tube 4, under the action of the water flow, the first spoiler plates 11 cause turbulence to the water flow, making the heat exchange effect better. And the cooling water enters the water storage cylinder 3 through the circulation pipe 9. The refrigerator delivers cold air to the refrigeration pipe 8, and heat exchange is carried out between the refrigeration pipe 8 and the cooling water, keeping the cooling water in a cooled state, thus ensuring the cooling and heat dissipation effect.
[0026] A reaction tube 12 is arranged inside the base 1. One end of the reaction cylinder 2 is fixedly communicated with a feed pipe 16, and the feed pipe 16 extends to the outside of the reaction cylinder 2. A number of fixed shafts 13 are arranged inside the reaction tube 12, bearings 14 are sleeved on the outer surfaces of the fixed shafts 13, and a number of second spoiler plates 15 are fixedly connected to the outer rings of the bearings 14. In this embodiment, when the reaction substances enter the reaction tube 12, under the action of the fluid flow, the outer ring of the bearing 14 drives the second spoiler plates 15 to rotate, making the movement trajectory of the fluid irregular and changing the uniform flow field during the flow of the fluid in the reaction tube 12, thus being conducive to the full mixing of the reaction substances.
[0027] A connecting pipe 17 is fixedly connected to the outer surface of the top of the feed pipe 16, a funnel cylinder 18 is fixedly communicated with the outer surface of the top of the connecting pipe 17, pressure relief holes 21 are formed on the outer surface of the funnel cylinder 18, a spring 19 is fixedly connected to the inner surface of the top of the funnel cylinder 18, and a plug 20 is fixedly connected to the outer surface of the bottom of the spring 19. In this embodiment, when the pressure inside the reaction tube 12 reaches a certain level, under the action of the pressure, the plug 20 is pushed up and the spring 19 is compressed, and the pressure is balanced from the pressure relief holes 21, so that there is enough pressure inside the reaction tube 12 to enable the substances to react fully, and thus the substances can react fully with each other.
[0028] The outer surface of the reaction cylinder 2 is provided with a number of heat dissipation fins. In this embodiment, the heat dissipation fins are used to enhance the heat dissipation and cooling effect.
[0029] A movable rod is movably inserted into the outer surface of the top of the funnel cylinder 18. The bottom outer surface of the movable rod is fixedly connected to the blocking block 20. The spring 19 is sleeved on the outer surface of the movable rod. In this embodiment, by providing the movable rod, the spring 19 is prevented from deforming obliquely.
[0030] The blocking block 20 is in the shape of a frustum of a cone with a thicker upper part and a thinner lower part. A sealing gasket is fixedly connected to the outer surface of the blocking block 20. In this embodiment, the frustum-shaped blocking block 20 with a thicker upper part and a thinner lower part fits with the funnel cylinder 18, and together with the sealing gasket, the sealing effect is enhanced.
[0031] Working principle: When the present utility model is in use, the reaction substances are conveyed from the feed pipe 16 into the reaction pipe 12. When heat exchange is carried out, the water pump 5 is turned on. The water pump 5 pumps out the cooling water in the water storage cylinder 3 through the water suction pipe 6 and pumps it into the spiral pipe 4 through the drain pipe 7. Heat exchange is carried out between the cooling water and the heat generated during the reaction process. After the cooling water enters the spiral pipe 4, under the action of the water flow, the first flow disturbing piece 11 generates a disturbance to the water flow, making the heat exchange effect better. And the cooling water enters the water storage cylinder 3 through the circulation pipe 9. The cooler conveys cold air to the refrigeration pipe 8, and heat exchange is carried out between the refrigeration pipe 8 and the cooling water, keeping the cooling water in a cooled state, thereby ensuring the cooling and heat dissipation effect.
[0032] When the reaction substances enter the reaction pipe 12, under the action of the fluid flow, the outer ring of the bearing 14 drives the second flow disturbing piece 15 to rotate, making the movement trajectory of the fluid irregular, changing the uniform flow field of the fluid during the flow in the reaction pipe 12, which is beneficial to the full mixing of the reaction substances. When the pressure in the reaction pipe 12 reaches a certain level, under the action of the pressure, the blocking block 20 is pushed up and the spring 19 is compressed, and the pressure is balanced from the pressure relief hole 21, so that there is sufficient pressure in the reaction pipe 12 to enable the substances to react fully, and thus the substances can react fully with each other.
[0033] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A vertical dynamic tube reactor, comprising a base (1), characterized in that: The top outer surface of the base (1) is fixedly connected with a reaction cylinder (2) and a water storage cylinder (3); the interior of the reaction cylinder (2) is connected with a spiral tube (4); the top outer surface of the base (1) is fixedly installed with a water pump (5); the input end of the water pump (5) is fixedly connected with a water pumping pipe (6); the output end of the water pump (5) is fixedly connected with a drainage pipe (7); the water pumping pipe (6) is fixedly connected with the interior of the water storage cylinder (3); the end of the drainage pipe (7) away from the water pump (5) is fixedly connected with the interior of the spiral tube (4); the end of the spiral tube (4) away from the drainage pipe (7) is fixedly connected with a circulation pipe (9); the other end of the circulation pipe (9) is fixedly connected with the interior of the water storage cylinder (3); a refrigeration pipe (8) is arranged inside the water storage cylinder (3); the other end of the refrigeration pipe (8) is fixedly connected with the output end of an external refrigerator; A plurality of rotating shafts (10) are arranged inside the spiral tube (4), and a plurality of first spoilers (11) are arranged on the outer surfaces of the plurality of rotating shafts (10).
2. A vertical dynamic tube reactor according to claim 1, characterized in that: A reaction tube (12) is arranged inside the base (1); one end of the reaction tube (2) is fixedly connected to a feed tube (16), and the feed tube (16) extends to the outside of the reaction tube (2); a plurality of fixed shafts (13) are arranged inside the reaction tube (12); a bearing (14) is sleeved on the outer surface of the fixed shaft (13); and a plurality of second spoilers (15) are fixedly connected to the outer ring of the bearing (14).
3. A vertical dynamic tube reactor according to claim 2, characterized in that: The top outer surface of the feed pipe (16) is fixedly connected to a connecting pipe (17), the top outer surface of the connecting pipe (17) is fixedly connected to a funnel tube (18), the outer surface of the funnel tube (18) is provided with a pressure relief hole (21), the top inner surface of the funnel tube (18) is fixedly connected to a spring (19), and the bottom outer surface of the spring (19) is fixedly connected to a blocking block (20).
4. A vertical dynamic tube reactor according to claim 1, characterized in that: The outer surface of the reaction cylinder (2) is provided with a plurality of heat dissipation fins.
5. A vertical dynamic tube reactor according to claim 3, characterized in that: A movable rod is movably inserted into the top outer surface of the funnel tube (18), the bottom outer surface of the movable rod is fixedly connected to the blocking block (20), and the spring (19) is sleeved on the outer surface of the movable rod.
6. A vertical dynamic tube reactor according to claim 3, characterized in that: The blocking block (20) is in the shape of a truncated cone with a thick top and a thin bottom, and a sealing gasket is fixedly connected to the outer surface of the blocking block (20).
Citation Information
Patent Citations
Novel vertical dynamic tube reactor
CN218901832U