Uniform coating device for PVC coated cloth
By using a combined heating system of an electric heating net and a drying nozzle in the PVC coating coating device, combined with the design of the auxiliary conveying mechanism, the problem of low drying efficiency of the existing coating device is solved, and the rapid drying and thickness uniformity of the coating cloth is achieved.
Patent Information
- Application Number
- CN202421549644.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing PVC coating equipment has low drying efficiency, resulting in the paint not drying, affecting the thickness uniformity of the coating cloth.
A uniform coating device for PVC coating cloth is designed, and a heating system composed of an electric heating net and an air heating box is combined with a drying nozzle to achieve rapid drying; at the same time, the auxiliary conveyor mechanism ensures that the fabric remains straight during the coating process through the conveying roller, connecting shaft, elastic limiting mechanism and arc-shaped protective plate.
The drying rate of the coating cloth is improved, the coating is not dry, the thickness uniformity of the coating cloth is ensured during rolling, and the processing efficiency is improved.
Smart Images

Figure CN222984693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of PVC coated fabric processing equipment, and specifically relates to a uniform coating device for PVC coated fabric. Background Technique
[0002] Coated fabric mainly refers to a fabric coated with a special functional material by a special process on the basis of the fabric, which endows the fabric with special functions, so it is also called a functional coated fabric. Existing coated fabrics are mainly divided into three categories: PVC coating, PU coating, and semi-PU coating according to the different coating materials. In the production of PVC coated fabric, a coating device is required for the coating work of the coating material.
[0003] However, there are still some deficiencies in the current coating device. For example, the drying efficiency of the existing coating device is relatively low, resulting in the phenomenon that the surface of the fabric output by the coating device is prone to the coating not being dry, which is likely to cause a decrease in the uniformity of the coating thickness when the coated fabric is wound, and thus there are certain usage defects.
[0004] Therefore, it is urgent to improve this shortcoming. The utility model studies and improves the existing structural deficiencies, and provides a uniform coating device for PVC coated fabric. Content of the Utility Model
[0005] The purpose of the utility model is to provide a uniform coating device for PVC coated fabric to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A uniform coating device for PVC coated fabric, including a workbench and a partitioned storage tank. A coating box is fixedly installed on the top of the workbench, and fixing plates are symmetrically installed on the left and right sides of the coating box. An auxiliary conveying mechanism is rotatably connected inside the fixing plates. A heat insulation plate is fixedly installed on the inner surface of the coating box. The partitioned storage tank is fixedly installed on the top of the coating box. Feeding hoppers are symmetrically embedded and installed on the front and back of the top of the partitioned storage tank. A feeding pipe is fixedly connected to the outside of the partitioned storage tank, and the other end of the feeding pipe is fixedly connected to a spraying component. An air heating component is fixedly installed on the top of the coating box. A second hollow connecting plate is fixedly connected to the inner surface of the coating box, and drying nozzles are fixedly installed in an array at equal distances on the inner side of the second hollow connecting plate.
[0007] Furthermore, the auxiliary conveying mechanism includes a conveying roller, a connecting shaft, an elastic limiting mechanism, and an arc-shaped protection plate. The connecting shaft is fixedly connected through the inside of the conveying roller. Elastic limiting mechanisms are fixedly installed on the outer surface of the conveying roller at equal distances in a ring shape. The end of the elastic limiting mechanism is fixedly connected to the arc-shaped protection plate.
[0008] Furthermore, the inside of the conveying roller is fixedly connected to the outer surface of the connecting shaft, and the end of the connecting shaft is rotatably connected to the inside of the fixing plate. Moreover, the conveying roller and the fixing plate form a rotating structure through the connecting shaft.
[0009] Furthermore, the end of the elastic limiting mechanism is fixedly connected to the outer surface of the conveying roller, and the other end of the elastic limiting mechanism is fixedly connected to the inner side of the arc-shaped protection plate. Moreover, the arc-shaped protection plate and the conveying roller form an elastic structure through the elastic limiting mechanism.
[0010] Furthermore, the spraying assembly includes a first hollow connecting plate, a fixing rod, and an atomizing nozzle. The fixing rod is fixedly installed on the outer side of the first hollow connecting plate, and the atomizing nozzles are embedded and installed on the inner side of the first hollow connecting plate in an array at equal distances.
[0011] Furthermore, the end of the fixing rod is fixedly connected to the outer side of the first hollow connecting plate, and the other end of the fixing rod is fixedly connected to the inner surface of the coating box. Moreover, the first hollow connecting plate and the coating box form a fixed structure through the fixing rod.
[0012] Furthermore, the air heating assembly includes an air heating box, an exhaust fan, an electric heating grid, and a conveying pipe. The exhaust fans are symmetrically embedded and installed on the front and back sides of the outer side of the air heating box. The electric heating grids are fixedly installed at equal distances inside the air heating box. The conveying pipes are symmetrically installed on the other side of the air heating box. At the same time, the other end of the conveying pipe is fixedly connected to the outer surface of the second hollow connecting plate.
[0013] The utility model provides a uniform coating device for PVC coated fabric, which has the following beneficial effects:
[0014] 1. By arranging the electric heating grid, when the electric heating grid operates, it can automatically perform temperature-raising and heating treatment inside the air heating box. Thus, when the exhaust fan conveys the outside air into the air heating box during operation, the air can be automatically heated. Furthermore, the conveying pipe can evenly convey the heated air to the second hollow connecting plate and blow it onto the outer surface of the coated fabric through the drying nozzles, so as to achieve the purpose of rapid drying. This avoids the situation that the surface of the fabric output by the coating device has wet paint, resulting in a decrease in the uniformity of the paint thickness when the coated fabric is wound. And because the second hollow connecting plate is symmetrically arranged up and down with the vertical bisector of the coating box as the axis of symmetry, the drying nozzles can blow the hot air more comprehensively onto the outer surface of the coated fabric, thereby further improving the drying rate of the device.
[0015] 2. The utility model enables the coated fabric to be always in a completely straightened state when entering the coating box through the arranged auxiliary conveying mechanism, so that the coating sprayed by the spraying assembly during operation can be more evenly attached to the outer surface of the fabric. And through the arranged elastic limiting mechanism and arc-shaped protective plate, the auxiliary conveying mechanism can straighten and convey fabrics with more thicknesses. And because the partitioned storage tank is arranged in a partitioned manner, when the staff needs to spray other coatings, they can quickly switch the coatings by turning on and off the control valves in the corresponding material conveying pipes, thereby further improving the processing efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a front three-dimensional structural schematic diagram of a uniform coating device for a PVC coated fabric of the utility model;
[0017] Figure 2 is a rear cross-sectional three-dimensional structural schematic diagram of a uniform coating device for a PVC coated fabric of the utility model;
[0018] Figure 3 is a split three-dimensional structural schematic diagram of a conveying roller - arc-shaped protective plate of a uniform coating device for a PVC coated fabric of the utility model.
[0019] In the figure: 1, workbench; 2, coating box; 3, fixing plate; 4, auxiliary conveying mechanism; 41, conveying roller; 42, connecting shaft; 43, elastic limiting mechanism; 44, arc-shaped protective plate; 5, heat insulation plate; 6, partitioned storage tank; 7, feeding hopper; 8, material conveying pipe; 9, spraying assembly; 91, first hollow connecting plate; 92, fixing rod; 93, atomizing nozzle; 10, air heating assembly; 101, air heating box; 102, exhaust fan; 103, electric heating grid; 104, conveying pipe; 11, second hollow connecting plate; 12, drying nozzle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The following further describes in detail the embodiments of the utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
[0021] Such as Figure 1 and Figure 2As shown in the figure, a uniform coating device for PVC coated fabric includes a workbench 1 and a partitioned storage tank 6. A coating box 2 is fixedly installed on the top of the workbench 1, and a heat insulation plate 5 is fixedly installed on the inner surface of the coating box 2. An air heating assembly 10 is fixedly installed on the top of the coating box 2. The air heating assembly 10 includes an air heating box 101, an exhaust fan 102, an electric heating grid 103 and a delivery pipe 104. The exhaust fans 102 are symmetrically embedded and installed on the front and back sides of the outer side of the air heating box 101. The electric heating grids 103 are fixedly installed at equal distances inside the air heating box 101. The delivery pipes 104 are symmetrically installed on the front and back sides of the other side of the air heating box 101. The other ends of the delivery pipes 104 are fixedly connected to the outer surface of the second hollow connecting plate 11. The second hollow connecting plate 11 is fixedly connected to the inner surface of the coating box 2. Drying nozzles 12 are fixedly installed at equal distances in an array on the inner side of the second hollow connecting plate 11.
[0022] As Figures 1 - 3As shown in the figure, a coating box 2 is fixedly installed on the top of the workbench 1, and fixing plates 3 are symmetrically installed on the left and right sides of the coating box 2. An auxiliary conveying mechanism 4 is rotatably connected inside the fixing plate 3. The auxiliary conveying mechanism 4 includes a conveying roller 41, a connecting shaft 42, an elastic limiting mechanism 43 and an arc-shaped protection plate 44. A connecting shaft 42 is fixedly connected through the inside of the conveying roller 41. The inside of the conveying roller 41 is fixedly connected to the outer surface of the connecting shaft 42. The end of the connecting shaft 42 is rotatably connected to the inside of the fixing plate 3. The conveying roller 41 is rotatably connected to the fixing plate 3 through the connecting shaft 42. By setting the conveying roller 41 and the fixing plate 3 to a rotating structure, the auxiliary conveying mechanism 4 can straighten the fabric without interfering with the fabric conveying. An elastic limiting mechanism 43 is fixedly installed on the outer surface of the conveying roller 41 at equal intervals in a ring shape. The end of the elastic limiting mechanism 43 is fixedly connected to an arc-shaped protection plate 44. The end of the elastic limiting mechanism 43 is fixedly connected to the outer surface of the conveying roller 41, and the other end of the elastic limiting mechanism 43 is fixedly connected to the inner side of the arc-shaped protection plate 44. The arc-shaped protection plate 44 is elastically connected to the conveying roller 41 through the elastic limiting mechanism 43. By setting the arc-shaped protection plate 44 and the conveying roller 41 to an elastic structure, the auxiliary conveying mechanism 4 can straighten and convey more kinds of fabric with different thicknesses. A heat insulation plate 5 is fixedly installed on the inner surface of the coating box 2. A partitioned storage box 6 is fixedly installed on the top of the coating box 2. Feeding hoppers 7 are symmetrically embedded and installed on the front and back of the top of the partitioned storage box 6. A feeding pipe 8 is fixedly connected to the outside of the partitioned storage box 6. The other end of the feeding pipe 8 is fixedly connected to a spraying assembly 9. The spraying assembly 9 includes a first hollow connecting plate 91, a fixing rod 92 and an atomizing nozzle 93. A fixing rod 92 is fixedly installed on the outside of the first hollow connecting plate 91. The end of the fixing rod 92 is fixedly connected to the outside of the first hollow connecting plate 91. The other end of the fixing rod 92 is fixedly connected to the inner surface of the coating box 2. The first hollow connecting plate 91 is fixedly connected to the coating box 2 through the fixing rod 92. By setting the first hollow connecting plate 91 and the coating box 2 to a fixed structure, the first hollow connecting plate 91 will not loosen when carrying the coating. Atomizing nozzles 93 are embedded and installed on the inner side of the first hollow connecting plate 91 at equal intervals in an array.
[0023] In summary, for this uniform coating device for PVC coated fabric, first, according to Figures 1 to 3In the structure shown, the staff member turns on the electric heating grid 103 through the controller. When the electric heating grid 103 starts to operate, heating treatment is automatically carried out inside the air heating box 101. Then, the staff member turns on the exhaust fan 102 through the controller. When the exhaust fan 102 starts to operate, outside air is drawn into the inside of the air heating box 101. Then, through the cooperation of the delivery pipe 104, the heated air is delivered into the second hollow connecting plate 11 and blown out through the cooperation of the drying nozzle 12. Then, the staff member conveys the fabric to be coated into the inside of the coating box 2. At this time, through the mutual cooperation of the elastic limiting mechanism 43 and the arc-shaped protection plate 44, the fabric conveyed into the coating box 2 can be completely in a straightened state. Then, the staff member turns on the control valve in the material delivery pipe 8 corresponding to the required coating through the controller, so that the coating in the partitioned storage tank 6 is conveyed into the inside of the first hollow connecting plate 91 through the material delivery pipe 8. Then, the staff member turns on the atomizing nozzle 93 through the controller, so that the atomizing nozzle 93 automatically sprays the passing fabric comprehensively. Then, the sprayed fabric passes through the heat insulation plate 5 and is conveyed to the right side of the heat insulation plate 5, so that the hot air blown out by the drying nozzle 12 automatically performs rapid drying treatment on the outer surface of the coated fabric.
[0024] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present invention and its practical application, and to enable those of ordinary skill in the art to understand the present invention so as to design various embodiments with various modifications suitable for specific purposes.
Claims
1. A uniform coating device for PVC coated cloth, comprising a workbench (1) and a partitioned material storage box (6), characterized in that: A coating box (2) is fixedly installed on the top of the workbench (1), and fixed plates (3) are symmetrically installed on the left and right sides of the coating box (2), and the fixed plates (3) are rotatably connected to the inside of the fixed plates (3), and a temperature insulation plate (5) is fixedly installed on the inner surface of the coating box (2); the partitioned material storage box (6) is fixedly installed on the top of the coating box (2), and an upper hopper (7) is symmetrically embedded and installed on the top of the partitioned material storage box (6) in the front and back, and a feed pipe (8) is fixedly connected to the outer side of the partitioned material storage box (6), and the other end of the feed pipe (8) is fixedly connected to a spraying assembly (9); an air heating assembly (10) is fixedly installed on the top of the coating box (2), and a second hollow connecting plate (11) is fixedly connected to the inner surface of the coating box (2), and drying nozzles (12) are fixedly installed in an array at equal distances on the inner side of the second hollow connecting plate (11).
2. A uniform coating device for PVC coated cloth according to claim 1, characterized in that: The auxiliary conveying mechanism (4) comprises a conveying roller (41), a connecting shaft (42), an elastic limiting mechanism (43) and an arc-shaped protective plate (44), wherein the interior of the conveying roller (41) is penetrated and fixedly connected with the connecting shaft (42), and the outer surface of the conveying roller (41) is annularly and equidistantly fixedly installed with the elastic limiting mechanism (43), and the end of the elastic limiting mechanism (43) is fixedly connected with the arc-shaped protective plate (44).
3. A uniform coating device for PVC coated cloth according to claim 2, characterized in that: The interior of the conveying roller (41) is fixedly connected to the outer surface of the connecting shaft (42), and the end of the connecting shaft (42) is rotatably connected to the interior of the fixed plate (3), and the conveying roller (41) forms a rotating structure with the fixed plate (3) through the connecting shaft (42).
4. A uniform coating device for PVC coated cloth according to claim 2, characterized in that: The end of the elastic limiting mechanism (43) is fixedly connected to the outer surface of the conveying roller (41), and the other end of the elastic limiting mechanism (43) is fixedly connected to the inner side of the arc-shaped protective plate (44), and the arc-shaped protective plate (44) forms an elastic structure with the conveying roller (41) through the elastic limiting mechanism (43).
5. The uniform coating device for PVC coated cloth according to claim 1, characterized in that: The spraying assembly (9) comprises a first hollow connecting plate (91), a fixing rod (92) and an atomizing nozzle (93), wherein the fixing rod (92) is fixedly mounted on the outer side of the first hollow connecting plate (91), and the atomizing nozzles (93) are embedded and mounted in an array at equal distances on the inner side of the first hollow connecting plate (91).
6. A uniform coating device for PVC coated cloth according to claim 5, characterized in that: The end of the fixing rod (92) is fixedly connected to the outer side of the first hollow connecting plate (91), and the other end of the fixing rod (92) is fixedly connected to the inner surface of the coating box (2), and the first hollow connecting plate (91) forms a fixed structure with the coating box (2) through the fixing rod (92).
7. A uniform coating device for PVC coated cloth according to claim 1, characterized in that: The air heating component (10) comprises an air heating box (101), an exhaust fan (102), an electric heating net (103) and a conveying pipe (104), and the exhaust fan (102) is symmetrically embedded and installed on the outer side of the air heating box (101), and the electric heating net (103) is fixedly installed at an equal distance inside the air heating box (101), and the conveying pipe (104) is symmetrically installed on the other side of the air heating box (101), and the other end of the conveying pipe (104) is fixedly connected to the outer surface of the second hollow connecting plate (11).