AI detection defective product removing device for winding machine
By installing AI detection components, cutting components and collection components on the winding machine, the rapid identification and classification of defective products are achieved, which solves the problem that it is difficult for the human eye to accurately identify defective products, improves production quality and reduces the fatigue of staff.
Patent Information
- Application Number
- CN202421871224.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-02
AI Technical Summary
During the production process of winding machines, it is difficult for the human eye to quickly and accurately identify defective products, resulting in defective products being mixed into the products, affecting the production quality, and long-term use of the naked eye to observe will lead to eye fatigue.
Design a device for removing defective products for wire winding machines, including AI detection components, cutting components and collection components. The AI camera shoots and detects the product. When there are defective products, the cutting assembly will discharge it to the collection assembly for classification and collection.
It realizes the rapid and accurate identification and screening of products produced by winding machines, and the defective products can be directly screened out and collected in a classified manner, improving production quality and reducing staff fatigue.
Smart Images
Figure CN222984992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product detection of winding machines, in particular to an AI detection defective product removing device for a winding machine. Background Art
[0002] A winding machine is a device that winds a linear object around a specific workpiece, usually used for winding copper wires. Due to the increasing number of automated devices, currently, the winding machine can autonomously select to add functions. For the functional winding machine in production, the main functions added are feeding, winding, wire cutting, wire straightening, tangent cutting, spot welding, and blanking.
[0003] However, during the production and use of the winding machine, due to the influence of various factors, problems such as warped wire heads, crooked wire heads, poor wire hanging, breakage, and cracks will occur during the manufacturing process. Since the parts are relatively small, the human eye cannot pick out 100% of the defective products, which will result in some defective products being mixed into the good products, leading to the outflow of defects. Moreover, due to the relatively fast automated production speed, if the staff always observes the products with the naked eye, it will also cause eye fatigue, making it easier to mistake good products for defective products or defective products for good products. Therefore, it is necessary to design an AI detection defective product removing device for a winding machine that can automatically identify defective products and collect and classify the defective products during the production of the winding machine. Summary of the Utility Model
[0004] To solve the technical problem that the human eye cannot quickly and accurately screen defective products from the products produced by the winding machine, the utility model provides an AI detection defective product removing device for a winding machine.
[0005] The utility model is realized by the following technical solutions: an AI detection defective product removing device for a winding machine, including a processing table, a winding machine is arranged on the processing table, an AI detection component for detecting whether the product is a good product is arranged on one side of the winding machine, a blanking component for removing the defective product from the winding machine is arranged on one side of the AI detection component, a collection component for collecting the defective products according to categories is arranged below the blanking component, and the AI detection component includes a display processor arranged on one side of the processing table and an AI camera arranged on one side of the winding machine.
[0006] Through the above technical solutions, the AI camera takes pictures and detects the products on the winding machine. When defective products appear, the blanking component will blank the products onto the collection component, so that the defective products will be directly screened out and collected by category.
[0007] As a further improvement of the above solution, a support rod fixedly installed with the processing table is fixedly installed on one side of the display processor, and a first support plate fixedly installed with the processing table is fixedly sleeved on the AI camera.
[0008] Through the above technical solution, the first support plate will fix the position of the AI camera, preventing the shooting position of the AI camera from moving due to vibration, thereby affecting the detection of the product.
[0009] As a further improvement of the above solution, a supplementary light is provided between the AI camera and the winding machine, and a second support plate fixedly installed on the processing table is fixedly installed on one side of the supplementary light.
[0010] Through the above technical solution, the supplementary light can illuminate the product, thereby facilitating the AI camera to take pictures of the product for detection.
[0011] As a further improvement of the above solution, the blanking component includes a blanking plate provided on one side of the winding machine and a pushing cylinder provided on one side of the blanking plate. The pushing end of the pushing cylinder is fixedly installed on one side of the blanking plate, and third support plates arranged in an "L" shape are fixedly installed on both sides of the pushing cylinder.
[0012] Through the above technical solution, when there are defective products, the pushing cylinder moves the blanking plate, thereby pushing the parts on the winding machine to perform the blanking operation on the defective products.
[0013] As a further improvement of the above solution, the collection component includes a collection pipe provided directly below the blanking plate and a servo motor provided at the bottom of the processing table. The output end of the servo motor is fixedly installed with a connecting rod, one end of the connecting rod penetrates the processing table and is fixedly installed on one side of the collection pipe, a limiting port is provided at one end of the collection pipe, and a fourth support plate fixedly installed on the bottom of the processing table is fixedly installed on one side of the servo motor.
[0014] Through the above technical solution, starting the servo motor can rotate the collection pipe, thereby collecting and classifying different defective products.
[0015] As a further improvement of the above solution, the collection pipe is arranged in an arc shape, and a plurality of collection trays are provided at one end of the collection pipe.
[0016] Through the above technical solution, the collection trays can classify and collect different defective products.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] By setting an AI detection component, a blanking component and a collection component, when the winding machine produces products, the AI detection component will take pictures and detect the products. When there are defective products, a signal will be sent to make the blanking component perform the blanking process on the defective products. After the products are blanked, they will be classified and collected by the collection component according to the defective problems. Such a setting can not only judge and collect defective products, but also collect them according to the defective problems, so as to improve the production quality based on this problem. Description of the Drawings
[0019] Figure 1 It is a three-dimensional structure diagram of the present utility model;
[0020] Figure 2 It is a structural diagram of the present utility model with a collection component;
[0021] Figure 3 It is a structural diagram of the present utility model with a blanking component.
[0022] Main Symbol Description:
[0023] 1. Processing table; 2. Wire winding machine; 301. Display processor; 302. AI camera; 401. Blanking plate; 402. Pushing cylinder; 501. Collection pipe; 502. Servo motor; 6. First support plate; 7. Fill light; 8. Second support plate; 9. Third support plate; 10. Connecting rod; 11. Collection tray. Detailed Embodiment
[0024] Next, in combination with the drawings and the detailed embodiment, the present utility model will be further described. It should be noted that on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments.
[0025] Please refer to Figures 1 - 3 , an AI detection defective product removal device for a wire winding machine in this embodiment includes a processing table 1, a wire winding machine 2 is arranged on the processing table 1, an AI detection component for detecting whether a product is a good product is arranged on one side of the wire winding machine 2, a blanking component for removing defective products from the wire winding machine 2 is arranged on one side of the AI detection component, a collection component for collecting defective products by classification is arranged below the blanking component. The AI detection component includes a display processor 301 arranged on one side of the processing table 1 and an AI camera 302 arranged on one side of the wire winding machine 2. A support rod fixedly installed with the processing table 1 is fixedly installed on one side of the display processor 301. A first support plate 6 fixedly installed with the processing table 1 is fixedly sleeved on the AI camera 302. The AI camera 302 takes pictures and detects the products on the wire winding machine 2. When defective products appear, the blanking component will blank the products onto the collection component, so that the defective products will be directly screened out and collected by classification.
[0026] Combined with Figure 1 , a fill light 7 is arranged between the AI camera 302 and the wire winding machine 2. A second support plate 8 fixedly installed with the processing table 1 is fixedly installed on one side of the fill light 7. The first support plate 8 will fix the position of the AI camera 302 to prevent the shooting position of the AI camera 302 from moving due to vibration, thereby affecting the detection of the products.
[0027] Combined with Figure 1 and Figure 3 The blanking assembly includes a blanking plate 401 arranged on one side of the winding machine 2 and a pushing cylinder 402 arranged on one side of the blanking plate 401. The pushing end of the pushing cylinder 402 is fixedly installed on one side of the blanking plate 401. Third support plates 9 arranged in an "L" shape are fixedly installed on both sides of the pushing cylinder 402. When defective products occur, the pushing cylinder 402 moves the blanking plate 401, thereby pushing the parts on the winding machine 2 to perform the blanking operation on the defective products.
[0028] Combined with Figures 1 - 3 The collection assembly includes a collection pipe 501 arranged directly below the blanking plate 401 and a servo motor 502 arranged at the bottom of the processing table 1. A connecting rod 10 is fixedly installed at the output end of the servo motor 502. One end of the connecting rod 10 penetrates through the processing table 1 and is fixedly installed on one side of the collection pipe 501. A limiting port is opened at one end of the collection pipe 501. A fourth support plate fixedly installed with the bottom of the processing table 1 is fixedly installed on one side of the servo motor 502. The collection pipe 501 is arranged in an arc shape. A plurality of collection trays 11 are arranged at one end of the collection pipe 501. When the servo motor 502 is started, the collection pipe 501 can be rotated, so as to collect and classify different defective products.
[0029] The implementation principle of an AI detection defective product removal device for a winding machine in the embodiment of the present application is as follows: When the winding machine 2 is in production, the supplementary light 7 illuminates the winding machine 2, and the AI camera 302 will take pictures of the products on the winding machine 2. The taken pictures will be displayed on the display processor 301. When a defective product appears, the display processor 301 will judge the problem, judge which problem the product has so that it is a defective product. After the judgment is completed, the servo motor 502 is started, which will drive the connecting rod 10 to drive the collection pipe 501 to rotate, so that one end of the collection pipe 501 rotates to the collection tray 11 for this problem. Then, after the product rotates, the pushing cylinder 402 will push the blanking plate 401 to move, thereby pushing the parts on the winding machine 2 to perform the blanking of the defective products. In this way, the product falls into the collection pipe 501 and will slide into the collection tray 11 for collection. Multiple collection trays 11 can be set according to the problems of different products. In this way, according to which problem is more, the production of this problem can be optimized first. Such a setting can not only judge and collect defective products, but also collect according to defective problems, and improve the production quality based on this problem.
[0030] The above implementation manners are only the preferred implementation manners of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention belong to the protection scope required by the present invention.
Claims
1. A device for removing defective products detected by AI for a winding machine, comprising a processing table (1), on which a winding machine (2) is arranged, characterized in that: An AI detection component for detecting whether a product is a good product is provided on one side of the winding machine (2); a material removal component for removing defective products from the winding machine (2) is provided on one side of the AI detection component; a collection component for collecting defective products according to categories is provided below the material removal component; the AI detection component comprises a display processor (301) provided on one side of the processing table (1) and an AI camera (302) provided on one side of the winding machine (2).
2. The AI detection and removal device for defective products for a winding machine as claimed in claim 1, characterized in that: A support rod fixedly mounted on one side of the display processor (301) is provided, and the support rod is fixedly mounted on the processing table (1). A first support plate (6) fixedly mounted on the processing table (1) is fixedly sleeved on the AI camera (302).
3. The AI detection and removal device for defective products for a winding machine as claimed in claim 1, characterized in that: A fill light (7) is provided between the AI camera (302) and the winding machine (2), and a second support plate (8) fixedly mounted to the processing table (1) is fixedly mounted on one side of the fill light (7).
4. The AI detection and removal device for defective products for a winding machine as claimed in claim 1, characterized in that: The blanking assembly comprises a blanking plate (401) arranged on one side of the winding machine (2) and a pushing cylinder (402) arranged on one side of the blanking plate (401); a pushing end of the pushing cylinder (402) is fixedly mounted on one side of the blanking plate (401); and a third support plate (9) arranged in an "L" shape is fixedly mounted on both sides of the pushing cylinder (402).
5. The AI detection and removal device for defective products for a winding machine as claimed in claim 1, characterized in that: The collecting assembly comprises a collecting tube (501) arranged directly below the blanking plate (401) and a servo motor (502) arranged at the bottom of the processing table (1); a connecting rod (10) is fixedly mounted on the output end of the servo motor (502); one end of the connecting rod (10) passes through the processing table (1) and is fixedly mounted on one side of the collecting tube (501); a limiting opening is provided at one end of the collecting tube (501); and a fourth supporting plate fixedly mounted on one side of the servo motor (502) and fixedly mounted on the bottom of the processing table (1).
6. The AI detection and removal device for defective products for a winding machine as claimed in claim 5, characterized in that: The collecting tube (501) is arranged in an arc shape, and a plurality of collecting plates (11) are arranged at one end of the collecting tube (501).