Cleaning mechanism for die steel surface machining

Abstract

The utility model discloses a cleaning mechanism for die steel surface processing in the field of cleaning mechanisms, which comprises a rack, a conveying line and an electric control component, a horizontally and transversely arranged placing plate is fixedly arranged inside the rack, the inside of the placing plate is recessed inwards to form a placing groove, the conveying line is arranged on the placing plate, and the electric control component is arranged on the conveying line. A storage tank used for storing liquid is arranged on the side face of the rack, a threaded pipe communicated with the storage tank is arranged on the surface of the storage tank, a water pump used for pumping the liquid is arranged on the side face of the storage tank, and one end of the threaded pipe extends to the water pump; according to the cleaning mechanism for die steel surface machining, liquid can be divided into multiple parts to be conveyed through the conveying pipe, the liquid can be flushed from one end of the containing plate to clean one side of die steel, the other side of the die steel is cleaned through the spraying pipe and the spraying head, and therefore the cleaning efficiency of the surface of the die steel is effectively improved; and two surfaces of the die steel can be cleaned simultaneously.

Description

Technical Field

[0001] The utility model relates to the field of cleaning mechanisms, and specifically to a cleaning mechanism for the surface processing of die steel. Background Technique

[0002] Die steel is a type of steel used to manufacture molds such as cold stamping dies, hot forging dies, and die-casting dies. Molds are the main processing tools for manufacturing parts in industrial sectors such as mechanical manufacturing, radio instrumentation, motors, and electrical appliances. The quality of the mold directly affects the quality of the pressure processing technology, the precision, output, and production cost of the product. The die steel surface cleaning mechanism refers to the equipment or system specifically used to clean impurities such as dirt and rust on the surface of die steel. These mechanisms can adopt various cleaning methods, including mechanical cleaning, chemical cleaning, ultrasonic cleaning, and laser cleaning, to adapt to die steel cleaning tasks in different scenarios and requirements. The chemical cleaning mechanism uses the reaction of chemical substances to remove dirt and rust on the surface of die steel. Commonly used chemical cleaning agents include acidic cleaning agents (such as dilute hydrochloric acid, dilute sulfuric acid) and alkaline cleaning agents (such as sodium hydroxide, potassium hydroxide). These cleaning agents can dissolve or transform rust, making it easy to clean. The chemical cleaning mechanism requires professional equipment and operators to ensure safe and effective cleaning.

[0003] Publication (Announcement) Number: CN109985853A, a cleaning device for die steel processing, includes a housing. A plurality of support legs are provided at the bottom of the housing. A plurality of rollers are provided inside the housing. The two ends of the rollers are rotatably connected to the inner wall of the housing. A conveyor belt is provided on the rollers. One end of a roller penetrates through the housing and extends to the outside of the housing and is fixedly sleeved with a connecting gear. The outer edge of the connecting gear is meshed with a transmission gear. Driven by a motor, the rollers rotate, thereby driving the conveyor belt to drive, causing the steel on the conveyor belt to automatically pass through the cleaning tank and be sprayed by the cleaning pipe in the cleaning tank. The steel is sprayed by a sprayer to remove the dust on the surface of the steel, and then wiped by a cleaning device to further remove the dust, so as to achieve the purpose of efficient dust removal.

[0004] The above structure also has the following defects: When the steel is sprayed by the cleaning pipe in the cleaning tank and the steel is sprayed by the sprayer to remove the dust on the surface of the steel, during use, only one side of the die steel can be cleaned, and the other side needs to repeat the above operation, and it needs to be divided into at least 2 times to complete the cleaning. Therefore, the two sides of the die steel cannot be cleaned simultaneously, resulting in low cleaning efficiency and inability to complete the cleaning work at one time. Content of the Utility Model

[0005] To overcome the deficiencies of existing technical solutions, the present utility model provides a cleaning mechanism for the surface processing of die steel, which can effectively solve the technical problem that when the existing cleaning mechanism cleans die steel, it cannot clean both sides of the die steel simultaneously, resulting in low cleaning efficiency.

[0006] The technical solution adopted by the present utility model to solve its technical problems is: a cleaning mechanism for the surface processing of die steel, including a frame, a conveyor line, and an electric control component. A horizontally placed placement plate is fixedly arranged inside the frame. An inwardly concave placement groove is formed inside the placement plate. The conveyor line is arranged on the placement plate. A storage tank for storing liquid is arranged on the side of the frame. A threaded pipe communicating with the storage tank is arranged on the surface of the storage tank. A water pump for pumping the liquid is arranged on the side of the storage tank. One end of the threaded pipe extends to the water pump and is communicated with the water pump. A conveying pipe is arranged at the water outlet end of the water pump. The conveying pipe is provided with a number of adapter pipes for achieving transfer. One end of the conveying pipe extends to the inner wall of the frame, and one end of the conveying pipe extends to the inner wall of the placement plate. The end of the conveying pipe is provided with a communicating spray pipe. The spray pipe extends into the interior of the frame. The spray pipe is horizontally placed inside the frame. A number of spray heads are arranged on the surface of the spray pipe, and the direction of the spray heads is vertically downward.

[0007] Further, a positioning bracket for fixing the spray pipe is arranged on the inner wall of the frame, and the positioning bracket is perpendicular to the spray pipe.

[0008] Further, slide rails extending in the vertical direction are arranged on both sides of the frame. The slide rails are provided with slidable cover plates, and the cover plates move along the direction of the slide rails.

[0009] Further, the electric control component includes an electric control box, a sensor, and an indicator light. The electric control box is arranged on the side of the frame. The sensors are arranged on both sides of the frame. The indicator light is arranged on the top surface of the frame. The conveyor line, the water pump, the sensor, and the indicator light are respectively electrically connected to the electric control box.

[0010] Further, a load-bearing plate is placed at the bottom of the storage tank, and a number of universal wheels are arranged at the bottom of the load-bearing plate.

[0011] Further, the spray pipe is provided with a control valve for controlling the inflow of the cleaning liquid.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: A cleaning mechanism for the surface processing of die steel according to the present utility model, by designing a complete liquid delivery and spraying structure including a storage tank, a water pump, a delivery pipe, a swivel joint, a spraying pipe and a nozzle, can ensure that when the die steel travels on the conveyor line, it is fully sprayed with cleaning liquid, and the delivery pipe can divide the liquid into multiple parts for delivery, and can flush the liquid from one end of the placement plate to clean one side of the die steel, while the other side of the die steel is cleaned by the spraying pipe and the nozzle, thereby effectively improving the cleaning efficiency of the die steel surface and being able to clean both sides of the die steel simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 FIG. is a perspective view of a cleaning mechanism for the surface processing of die steel according to the present utility model;

[0014] Figure 2 is Figure 1 a partially enlarged view of part A in

[0015] Figure 3 FIG. is a front view of a cleaning mechanism for the surface processing of die steel according to the present utility model;

[0016] Figure 4 FIG. is a schematic structural view of the storage tank and the placement plate of a cleaning mechanism for the surface processing of die steel according to the present utility model;

[0017] Figure 5 FIG. is a schematic structural view of the spraying pipe of a cleaning mechanism for the surface processing of die steel according to the present utility model.

[0018] Reference numerals in the figures:

[0019] 1 - frame; 2 - storage tank; 3 - conveyor line; 4 - electric control box; 5 - water pump; 6 - load-bearing plate; 7 - universal wheel; 8 - threaded pipe; 9 - slide rail; 10 - cover plate; 11 - indicator light; 12 - sensor; 13 - delivery pipe; 14 - swivel joint; 15 - positioning bracket; 16 - spraying pipe; 17 - control valve; 18 - nozzle; 19 - placement plate; 20 - placement groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] Such as Figures 1 - 5As shown, a cleaning mechanism for mold steel surface processing includes a frame 1, a conveyor line 3 and an electric control component. A horizontal placement plate 19 is fixedly arranged inside the frame 1, and the inside of the placement plate 19 is recessed inward to form a placement groove 20. The conveyor line 3 is arranged on the placement plate 19. A storage tank 2 for storing liquid is arranged on the side of the frame 1. A threaded pipe 8 communicating with the storage tank 2 is arranged on the surface of the storage tank 2. A water pump 5 for extracting liquid is arranged on the side of the storage tank 2. One end of the threaded pipe 8 extends to the water pump 5 and is communicated with the water pump 5. The water outlet end of the water pump 5 is provided with a communicating conveyor pipe 13. The delivery pipe 13 is provided with a plurality of transfer pipes 14 for realizing transfer, one end of the delivery pipe 13 extends to the inner wall of the frame 1, and one end of the delivery pipe 13 extends to the inner wall of the placement plate 19. The end of the delivery pipe 13 is provided with a conductive spray pipe 16, and the spray pipe 16 extends to the inside of the frame 1. The spray pipe 16 is horizontally placed inside the frame 1. The surface of the spray pipe 16 is provided with a plurality of nozzles 18, and the direction of the nozzle 18 is vertically downward. The delivery pipe 13 is equipped with a plurality of transfer pipes 14, so that the spray pipe 16 can adjust the position and angle as needed to ensure that the cleaning liquid can cover the surface of the mold steel, thereby improving the flexibility of the cleaning mechanism.

[0022] A positioning bracket 15 for fixing the spray pipe 16 is provided on the inner wall of the frame 1. The positioning bracket 15 is perpendicular to the spray pipe 16. The positioning bracket 15 adopts a suspension bracket, which can fix the spray pipe 16 inside the frame 1, facilitating the installation and fixation of the spray pipe 16. Slide rails 9 extending in the vertical direction are provided on both sides of the frame 1. The slide rails 9 are provided with slidable covers 10. The covers 10 move along the direction of the slide rails 9. The slide rails 9 and the slidable covers 10 provided on both sides of the frame 1 not only facilitate the adjustment or maintenance of internal components when needed, but also provide certain safety protection during the cleaning process, preventing the splashing of cleaning liquid. After the die steel is sent into the interior of the frame 1, the slide plates on both sides of the frame 1 can be pushed to cover both sides of the frame 1, preventing the cleaning liquid from splashing everywhere during the cleaning process. The electric control component includes an electric control box 4, a sensor 12, and an indicator light 11. The electric control box 4 is arranged on the side of the frame 1. The sensor 12 is arranged on both sides of the frame 1. The indicator light 11 is arranged on the top surface of the frame 1. The conveyor line 3, the water pump 5, the sensor 12, and the indicator light 11 are respectively electrically connected to the electric control box 4, realizing the intelligent control of the cleaning process. The sensor 12 can monitor the position of the die steel in real time to ensure the start of the cleaning operation at the correct time. The conveyor line 3 can convey the die steel. The conveyor line 3 adopts a complete machine device. The indicator light 11 provides an intuitive feedback on the working state. A load-bearing plate 6 is placed at the bottom of the storage tank 2. A number of universal wheels 7 are provided at the bottom of the load-bearing plate 6, enabling the entire storage tank 2 to be conveniently moved to a designated position when not in use or to be flexibly arranged on the production line, improving the flexibility of equipment use. The spray pipe 16 is provided with a control valve 17 for controlling the inflow of the cleaning liquid. The control valve 17 adopts an electric valve, which can control the flow rate of the cleaning liquid.

[0023] A cleaning mechanism for the surface processing of die steel in this embodiment can ensure that the die steel is fully sprayed with cleaning liquid when it travels on the conveyor line 3 by designing a complete liquid transportation and spraying structure including a storage tank 2, a water pump 5, a delivery pipe 13, a connecting pipe 14, a spraying pipe 16 and a nozzle 18. The delivery pipe 13 can divide the liquid into multiple parts for transportation, and can flush the liquid from one end of the placement plate 19 to clean one side of the die steel, while the other side of the die steel is cleaned by the spraying pipe 16 and the nozzle 18, thus effectively improving the cleaning efficiency of the die steel surface and being able to clean both sides of the die steel simultaneously. When in use, the die steel is sent in from the conveyor line 3, and the conveyor line 3 sends the die steel into the interior of the frame 1. When the die steel is placed on the conveyor line 3, the sensor 12 can sense the position of the die steel, and then sense the position. By starting the water pump 5 to extract the cleaning liquid inside the storage tank 2, the cleaning liquid is extracted from the threaded pipe 8 to the delivery pipe 13, and is transported through the delivery pipe 13 and the connecting pipe 14, so that the cleaning liquid is sprayed out from the top of the placement plate 19 and sprayed onto the die steel on the conveyor line 3, thereby cleaning one side of the die steel. Another part of the cleaning liquid is transported from the delivery pipe 13 to the spraying pipe 16 and further sprayed out from the other side of the die steel through the nozzle 18 to clean the other side of the die steel. At this time, the indicator light 11 emits a red light, indicating that the die steel is being cleaned. When both sides of the die steel are cleaned, the conveyor line 3 sends out the die steel. At this time, the sensor 12 on the other side senses the position of the die steel, so that the water pump 5 can be turned off and the delivery of the cleaning liquid can be stopped. At this time, the indicator light 11 emits a green light, indicating that the die steel has been cleaned. When the cleaning mechanism is powered on, the indicator light 11 emits a yellow light, indicating that the cleaning mechanism is powered on. When powered off, the indicator light 11 does not light up, indicating that the cleaning mechanism is not powered on.

[0024] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention, and any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A cleaning mechanism for die steel surface processing, comprising a frame, a conveyor line and an electric control component, wherein a horizontal placement plate is fixedly arranged inside the frame, the inside of the placement plate is recessed inward to form a placement groove, and the conveyor line is arranged on the placement plate, characterized in that: A storage tank for storing liquid is arranged on the side of the frame, a threaded pipe connected to the storage tank is arranged on the surface of the storage tank, a water pump for extracting liquid is arranged on the side of the storage tank, one end of the threaded pipe extends to the water pump and is connected to the water pump, a conducting delivery pipe is arranged at the water outlet end of the water pump, the delivery pipe is provided with a plurality of switching pipes for switching, one end of the delivery pipe extends to the inner wall of the frame, one end of the delivery pipe extends to the inner wall of the placement plate, a conducting spray pipe is arranged at the end of the delivery pipe, the spray pipe extends to the inside of the frame, the spray pipe is horizontally placed inside the frame, a plurality of nozzles are arranged on the surface of the spray pipe, and the direction of the nozzles is vertically downward.

2. A cleaning mechanism for die steel surface processing according to claim 1, characterized in that: The inner wall of the frame is provided with a positioning bracket for fixing the spraying pipe, and the positioning bracket is perpendicular to the spraying pipe.

3. A cleaning mechanism for die steel surface processing according to claim 1, characterized in that: Both sides of the frame are provided with slide rails extending in the vertical direction, and the slide rails are provided with slidable cover plates, and the cover plates move along the direction of the slide rails.

4. A cleaning mechanism for die steel surface processing according to claim 1, characterized in that: The electric control assembly includes an electric control box, a sensor and an indicator light. The electric control box is arranged on the side of the frame, the sensor is arranged on both sides of the frame, the indicator light is arranged on the top surface of the frame, and the conveying line, water pump, sensor and indicator light are electrically connected to the electric control box respectively.

5. A cleaning mechanism for die steel surface processing according to any one of claims 1 to 4, characterized in that: A load-bearing plate is placed at the bottom of the storage tank, and a plurality of universal wheels are arranged at the bottom of the load-bearing plate.

6. A cleaning mechanism for die steel surface processing according to any one of claims 1 to 4, characterized in that: The spray pipe is provided with a control valve for controlling the inflow of cleaning liquid.

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