Multi-groove type winding frequency ultrasonic industrial cleaning all-in-one machine
By designing water pumps, water tanks, water jet heads and rotating components in a multi-trough winding ultrasonic industrial cleaning integrated machine, the problem that traditional equipment cannot be flushed is solved, and effective cleaning and adjustment of the surface of the workpiece is achieved.
Patent Information
- Application Number
- CN202421847132.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The traditional multi-trough winding ultrasonic industrial cleaning machine cannot be flushed, resulting in incomplete cleaning.
A multi-trough winding ultrasonic industrial cleaning machine is designed, including a water pump, a water tank, a water jet head and a rotating assembly. The water is pumped out through the water pump, flushed through the water jet head, and the pitch angle of the water jet head is adjusted through the rotating assembly.
Effective flushing of the workpiece surface is achieved, the problem of incomplete cleaning caused by ultrasonic vibration is avoided, and the dirt can be adjusted according to different locations.
Smart Images
Figure CN222985120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial cleaning, in particular to a multi-tank frequency-winding ultrasonic industrial cleaning integrated machine. Background Technique
[0002] The multi-tank frequency-winding ultrasonic industrial cleaning integrated machine utilizes frequency-winding ultrasonic technology to generate tiny bubbles through high-frequency vibration, forming a powerful impact force and micro-flow effect, which can quickly and effectively remove dirt and pollutants in complex structures such as deep holes, blind holes, micro-holes, slits, bent pipes, internal threads, R corners, concave and convex grooves, etc.
[0003] In the traditional multi-tank frequency-winding ultrasonic industrial cleaning integrated machine, there is a problem that flushing cannot be carried out. Since the traditional multi-tank frequency-winding ultrasonic industrial cleaning integrated machine directly places the workpiece to be cleaned in a suitable position and then cleans it through ultrasonic vibration, and the cleaning water is discharged in advance, so the workpiece cannot be flushed. When cleaning some relatively stubborn dirt, the ultrasonic vibration may cause incomplete cleaning. Therefore, we provide a multi-tank frequency-winding ultrasonic industrial cleaning integrated machine. Content of the Utility Model
[0004] The purpose of the utility model is to provide a multi-tank frequency-winding ultrasonic industrial cleaning integrated machine to solve the problem of inability to flush in the background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A multi-tank frequency-winding ultrasonic industrial cleaning integrated machine, comprising:
[0007] A number of placement frames; a number of the placement frames are fixedly connected together in a straight line;
[0008] An operation table; the operation table is arranged on one side of the placement frame;
[0009] An ultrasonic generator; the ultrasonic generator is arranged on one side of the operation table; the ultrasonic generating ends of the ultrasonic generator are respectively arranged inside the placement frame;
[0010] It further includes a cleaning component, the cleaning component includes a support plate, the support plate is arranged on one side of the placement frame, a water tank is arranged on the top of the support plate, a water pump is also arranged on the top of the support plate, a water inlet pipe is arranged at the input end of the water pump, the other end of the water inlet pipe is arranged inside the water tank, a first water outlet pipe is arranged at the output end of the water pump, a number of second water outlet pipes are arranged on the first water outlet pipe, U-shaped blocks are arranged in the upper middle parts of a number of the placement frames, the other ends of the second water outlet pipes penetrate through the U-shaped blocks and are provided with third water outlet pipes, the other ends of the third water outlet pipes are provided with spray heads, and a rotating component for rotating the spray heads is arranged on one side of the U-shaped blocks.
[0011] Based on the above technical solutions, the present utility model further provides the following optional technical solutions:
[0012] In an optional solution: the rotation assembly includes a first motor, a worm is provided at the output end of the first motor, the worm meshes with a worm wheel, a rotating column is fixedly connected inside the worm wheel, the rotating column penetrates through the water spray head and is rotatably connected inside the U-shaped block, and the rotating column is fixedly connected to the water spray head.
[0013] In an optional solution: a lifting assembly for lifting the workpiece to be cleaned is provided inside the placement frame. The lifting assembly includes several convex plates, several of the convex plates are all slidably connected inside the placement frame, sliding grooves are respectively opened on the inner sides of the placement frame, second motors are respectively provided on the tops of the placement frames, a first threaded rod is provided at the output end of the second motor, the first threaded rod is rotatably connected inside the sliding groove, and the first threaded rod is threadedly connected inside the convex plate. A limiting rod is further slidably connected inside the convex plate, and the limiting rod is fixedly connected inside the sliding groove.
[0014] In an optional solution: a drying assembly for drying the workpiece after cleaning is provided above the placement frame. The drying assembly includes a U-shaped frame, the U-shaped frame is provided on one side of the placement frame, a limiting groove is opened at the inner top of the U-shaped frame, a slider is slidably connected inside the limiting groove, telescopic columns are respectively provided at both ends of the bottom of the slider, a fixing plate is provided at the telescopic end of the telescopic column, several electric heating tubes are provided in the middle and lower part of the fixing plate, a support bar is provided between the two telescopic columns, and an electric telescopic rod is provided on the support bar, and the output end of the electric telescopic rod is fixedly connected to the top of the fixing plate.
[0015] In an optional solution: a driving assembly for driving the slider is provided inside the U-shaped frame. The driving assembly includes a third motor, the third motor is provided on one side of the U-shaped frame, a second threaded rod is provided at the output end of the third motor, the second threaded rod is rotatably connected inside the limiting groove, and the second threaded rod is threadedly connected inside the slider.
[0016] In an optional solution: several through holes are opened on several of the convex plates.
[0017] In an optional solution: a drain pipe is provided at the bottom of the placement frame, and a solenoid valve is provided on the drain pipe.
[0018] In an optional solution: the threaded length of the first threaded rod is less than the height of the placement frame.
[0019] In an optional solution: the third outlet pipe is a flexible pipe.
[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0021] 1. The utility model pumps out the clean water inside the water tank through a water pump, and then reaches the spray head through the first water outlet pipe, the second water outlet pipe and the third water outlet pipe, achieving the effect of cleaning the workpiece. The dirt attached to the surface of the workpiece is washed away by the impact force of the discharged water, avoiding the situation that the ultrasonic vibration cannot clean it thoroughly.
[0022] 2. The utility model starts the first motor to drive the worm to rotate, thereby driving the worm wheel and the rotating column, achieving the effect of adjusting the pitching angle of the spray head, enabling it to be adjusted according to the position of the workpiece that needs to be cleaned, and preventing the situation that it cannot be cleaned. Description of the Drawings
[0023] Figure 1 is a structural schematic diagram of the utility model.
[0024] Figure 2 is a sectional view of the U-shaped frame structure of the utility model.
[0025] Figure 3 is a structural schematic diagram of the rotating assembly of the utility model.
[0026] Among them: 100, placement frame; 200, operating table; 300, ultrasonic generator; 401, support plate; 402, water tank; 403, water pump; 404, first water outlet pipe; 405, second water outlet pipe; 406, U-shaped block; 407, third water outlet pipe; 408, spray head; 409, first motor; 410, worm; 411, worm wheel; 412, rotating column; 501, convex plate; 502, second motor; 601, U-shaped frame; 602, slider; 603, fixing plate; 604, electric heating tube; 605, electric telescopic rod; 606, third motor; 700, drain pipe. Specific Embodiments
[0027] In order to make the purpose, technical solutions and advantages of the utility model clearer, the following further details the utility model in conjunction with the drawings and embodiments.
[0028] In one embodiment, as Figures 1 - 3As shown in the figure, a multi-slot frequency-winding ultrasonic industrial cleaning all-in-one machine includes: a plurality of placement frames 100, an operation table 200, an ultrasonic generator 300, and a cleaning component. A plurality of the placement frames 100 are fixedly connected together in a straight line; the operation table 200 is arranged on one side of the placement frames 100; the ultrasonic generator 300 is arranged on one side of the operation table 200; the ultrasonic generating ends of the ultrasonic generator 300 are respectively arranged inside the placement frames 100; the cleaning component includes a support plate 401. The support plate 401 is arranged on one side of the placement frames 100. A water tank 402 is arranged on the top of the support plate 401. A water pump 403 is also arranged on the top of the support plate 401. The input end of the water pump 403 is provided with a water inlet pipe, and the other end of the water inlet pipe is arranged inside the water tank 402. The output end of the water pump 403 is provided with a first water outlet pipe 404. A plurality of second water outlet pipes 405 are arranged on the first water outlet pipe 404. U-shaped blocks 406 are arranged in the upper middle parts of a plurality of the placement frames 100. The other end of the second water outlet pipe 405 penetrates through the U-shaped block 406 and is provided with a third water outlet pipe 407. A water spray head 408 is arranged at the other end of the third water outlet pipe 407. A rotating component for rotating the water spray head 408 is arranged on one side of the U-shaped block 406. Start the water pump 403, then draw out the cleaning water inside the water tank 402 through the water inlet pipe, then discharge it through the first water outlet pipe 404 at the output end, then reach the second water outlet pipe 405 and the third water outlet pipe 407, and then discharge it through the water spray head 408.
[0029] In one embodiment, as Figure 1 and Figure 3 shown, the rotating component includes a first motor 409. A worm 410 is arranged at the output end of the first motor 409. The worm 410 meshes with a worm gear 411. A rotating column 412 is fixedly connected inside the worm gear 411. The rotating column 412 penetrates through the water spray head 408 and is rotatably connected inside the U-shaped block 406, and the rotating column 412 is fixedly connected with the water spray head 408. By starting the first motor 409, it drives the worm 410 to rotate, drives the worm gear 411 and the rotating column 412 to rotate, and thus drives the water spray head 408 to rotate.
[0030] In one embodiment, as Figure 1As shown, a lifting assembly for lifting the workpiece to be cleaned is provided inside the placement frame 100. The lifting assembly includes a plurality of convex plates 501. A plurality of the convex plates 501 are all slidably connected inside the placement frame 100. Sliding grooves are formed on the inner sides of the placement frame 100. Second motors 502 are provided on the tops of the placement frame 100. A first threaded rod is provided at the output end of the second motor 502. The first threaded rod is rotatably connected in the sliding groove, and the first threaded rod is threadedly connected to the inside of the convex plate 501. A limiting rod is also slidably connected to the inside of the convex plate 501. The limiting rod is fixedly connected to the sliding groove. By starting the second motor 502, it drives the first threaded rod to rotate. Subsequently, under the limitation of the sliding groove and the limiting rod, it drives the convex plate 501 to perform horizontal lifting and lowering.
[0031] In one embodiment, as Figure 1 and Figure 2 shown, a drying assembly for drying the workpiece after cleaning is provided above the placement frame 100. The drying assembly includes a U-shaped frame 601. The U-shaped frame 601 is provided on one side of the placement frame 100. A limiting groove is formed in the inner top of the U-shaped frame 601. A slider 602 is slidably connected in the limiting groove. Telescopic columns are provided at both ends of the bottom of the slider 602. A fixing plate 603 is provided at the telescopic end of the telescopic column. A plurality of electric heating tubes 604 are provided in the middle and lower part of the fixing plate 603. A support bar is provided between the two telescopic columns. An electric telescopic rod 605 is provided on the support bar. The output end of the electric telescopic rod 605 is fixedly connected to the top of the fixing plate 603. By starting the electric telescopic rod 605, it drives the fixing plate 603 to perform lifting and lowering. The fixing plate 603 then drives the electric heating tubes 604 to perform lifting and lowering. Subsequently, the workpiece after cleaning is dried by the electric heating tubes 604.
[0032] In one embodiment, as Figure 2 shown, a driving assembly for driving the slider 602 is provided inside the U-shaped frame 601. The driving assembly includes a third motor 606. The third motor 606 is provided on one side of the U-shaped frame 601. A second threaded rod is provided at the output end of the third motor 606. The second threaded rod is rotatably connected in the limiting groove, and the second threaded rod is threadedly connected to the inside of the slider 602. By starting the third motor 606, it drives the second threaded rod to rotate. Subsequently, under the limitation of the limiting groove, it drives the slider 602 to be able to perform horizontal movement.
[0033] In one embodiment, as Figure 1 shown, a plurality of through holes are formed in the plurality of convex plates 501, and the cleaning water is filtered through the through holes.
[0034] In one embodiment, as Figure 1As shown, a drain pipe 700 is provided at the bottom of the placement frame 100. An electromagnetic valve is provided on the drain pipe 700 to discharge the cleaning water after cleaning through the drain pipe 700, and the electromagnetic valve can control its opening and closing.
[0035] In one embodiment, as Figure 1 shown, the threaded length of the first threaded rod is less than the height of the placement frame 100 to prevent the convex plate 501 from touching the spray head 408 during lifting and lowering.
[0036] In one embodiment, as Figure 3 shown, the third water outlet pipe 407 is a flexible pipe so that it can be changed according to the spray head 408 at different pitching angles.
[0037] The above embodiment discloses a multi-tank frequency-winding ultrasonic industrial cleaning all-in-one machine. Among them, the workpiece to be cleaned is placed inside the placement frame 100, and then the water pump 403 is started. Then, the cleaning water inside the water tank 402 is pumped out through the water inlet pipe, and then discharged through the first water outlet pipe 404 at the output end. Then, it reaches the second water outlet pipe 405 and the third water outlet pipe 407, and then is discharged through the spray head 408, so as to clean the surface of the workpiece and wash away the stubborn dirt attached. It can be adjusted according to the dirt at different positions. By starting the first motor 409, it drives the worm 410 to rotate, which drives the worm gear 411 and the rotating column 412 to rotate, thereby driving the spray head 408 to rotate and change its pitching angle, and further changing the spraying angle. When the cleaning water inside the placement frame 100 submerges the workpiece, the ultrasonic generator 300 can be started to perform high-frequency vibration on the workpiece inside the placement frame 100, thereby forming a strong impact force and micro-flow effect, and vibrating the remaining dirt on the workpiece. After cleaning, the drain pipe 700 can be opened through the electromagnetic valve, and then the water and dirt after cleaning are discharged. Then, the second motor 502 is started to drive the first threaded rod to rotate. Then, under the limitation of the sliding groove and the limiting rod, it drives the convex plate 501 to perform horizontal lifting and lowering, thereby driving the workpiece to lift and lower. The through hole on the convex plate 501 filters out the remaining water. After the workpiece rises to a certain extent, by starting the third motor 606, it drives the second threaded rod to rotate. Then, under the limitation of the limiting groove, it drives the slider 602 to be able to perform horizontal movement, so that the electric heating tube 604 reaches above the workpiece. Then, by starting the electric telescopic rod 605, it drives the fixing plate 603 to lift and lower, and the fixing plate 603 drives the electric heating tube 604 to lift and lower. After reaching the appropriate height, the workpiece after cleaning is dried by the electric heating tube 604.
[0038] As described above, it is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application can easily think of changes or substitutions, which should all be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims
1. A multi-slot frequency-wound ultrasonic industrial cleaning machine, comprising: A plurality of placement frames (100); the plurality of placement frames (100) are fixedly connected together in a straight line; An operating table (200); the operating table (200) is arranged on one side of the placement frame (100); An ultrasonic generator (300); the ultrasonic generator (300) is arranged on one side of the operating table (200); ultrasonic generating ends of the ultrasonic generator (300) are respectively arranged inside the placement frame (100); The invention is characterized in that it further comprises a cleaning component, the cleaning component comprising a support plate (401), the support plate (401) being arranged on one side of the placement frame (100), a water tank (402) being arranged on the top of the support plate (401), a water pump (403) being also arranged on the top of the support plate (401), an input end of the water pump (403) being provided with a water inlet pipe, the other end of the water inlet pipe being arranged inside the water tank (402), an output end of the water pump (403) being provided with a first water outlet pipe (404), a plurality of second water outlet pipes (405) being arranged on the first water outlet pipe (404), a U-shaped block (406) being arranged on the middle and upper parts of the plurality of placement frames (100), the other end of the second water outlet pipe (405) penetrating the U-shaped block (406) being provided with a third water outlet pipe (407), the other end of the third water outlet pipe (407) being provided with a water spray head (408), and a rotating component for rotating the water spray head (408) being arranged on one side of the U-shaped block (406).
2. The multi-slot frequency-wound ultrasonic industrial cleaning machine according to claim 1, characterized in that: The rotating assembly comprises a first motor (409), the output end of the first motor (409) is provided with a worm (410), the worm (410) is meshed with a worm wheel (411), a rotating column (412) is fixedly connected inside the worm wheel (411), the rotating column (412) passes through the water spray head (408) and is rotatably connected to the inside of the U-shaped block (406), and the rotating column (412) is fixedly connected to the water spray head (408).
3. The multi-slot frequency-wound ultrasonic industrial cleaning machine according to claim 1, characterized in that: A lifting component for lifting a workpiece to be cleaned is provided inside the placement frame (100), and the lifting component includes a plurality of convex plates (501), and the plurality of convex plates (501) are slidably connected to the inside of the placement frame (100). A slide groove is provided on the inside of the placement frame (100), and a second motor (502) is provided on the top of the placement frame (100). A first threaded rod is provided at the output end of the second motor (502), and the first threaded rod is rotatably connected to the slide groove, and the first threaded rod is threadedly connected to the inside of the convex plate (501). A limit rod is also slidably connected to the inside of the convex plate (501), and the limit rod is fixedly connected to the slide groove.
4. The multi-slot frequency-wound ultrasonic industrial cleaning machine according to claim 1, characterized in that: A drying component for drying the cleaned workpiece is provided above the placement frame (100), the drying component comprising a U-shaped frame (601), the U-shaped frame (601) being provided on one side of the placement frame (100), a limiting groove being provided at the top of the U-shaped frame (601), a slider (602) being slidably connected in the limiting groove, telescopic columns being provided at both ends of the bottom of the slider (602), a fixing plate (603) being provided at the telescopic end of the telescopic column, a plurality of electric heating tubes (604) being provided at the middle and lower part of the fixing plate (603), a support bar being provided between the two telescopic columns, an electric telescopic rod (605) being provided on the support bar, and an output end of the electric telescopic rod (605) being fixedly connected to the top of the fixing plate (603).
5. The multi-slot frequency-wound ultrasonic industrial cleaning machine according to claim 4, characterized in that: A driving assembly for driving the slider (602) is arranged inside the U-shaped frame (601), the driving assembly comprising a third motor (606), the third motor (606) being arranged on one side of the U-shaped frame (601), a second threaded rod being arranged at an output end of the third motor (606), the second threaded rod being rotatably connected to the limiting groove, and the second threaded rod being threadably connected to the inside of the slider (602).
6. The multi-slot frequency-wound ultrasonic industrial cleaning machine according to claim 3, characterized in that: A plurality of through holes are formed on the plurality of convex plates (501).
7. The multi-slot frequency-wound ultrasonic industrial cleaning machine according to claim 1, characterized in that: A drainage pipe (700) is provided at the bottom of the placement frame (100), and a solenoid valve is provided on the drainage pipe (700).
8. The multi-slot frequency-wound ultrasonic industrial cleaning machine according to claim 3, characterized in that: The thread length of the first threaded rod is smaller than the height of the placement frame (100).
9. The multi-slot frequency-wound ultrasonic industrial cleaning machine according to claim 1, characterized in that: The third water outlet pipe (407) is a hose.