Full-automatic double-sided dust removal device

Abstract

The utility model provides a full-automatic double-sided dust removal device. The full-automatic double-sided dust removal device comprises a feeding bin, a feeding mechanism and a first transmission mechanism which are sequentially arranged on a fixed bracket, the discharging bin, the discharging mechanism and the second conveying mechanism are sequentially arranged on the fixing support. The plasma fan is arranged on the fixing support and located above the first conveying mechanism. The rubber roller dust sticking mechanism is arranged on the fixing support and located above the second conveying mechanism. The turn-over mechanism is arranged on the fixing support and located between the first conveying mechanism and the second conveying mechanism. The transfer mechanism is arranged on the fixed bracket and is opposite to the first transmission mechanism and the second transmission mechanism; the controller is electrically connected with the feeding bin, the feeding mechanism, the plasma fan, the first conveying mechanism, the transferring mechanism, the second conveying mechanism, the rubber roller dust sticking mechanism, the turnover mechanism, the discharging mechanism and the discharging bin. The working efficiency is improved, and the surface of the casting sheet is not damaged.

Description

Technical Field

[0001] The utility model relates to a dust collector, in particular to a fully automatic double-sided dust removal device. Background Art

[0002] In the production process of the existing casting film, due to its excessive softness and easy deformation, before sintering, a metal frame is required to fix the four sides of the casting film in the metal frame to ensure that the casting film does not deform during the production process and is convenient for employees to transfer; and the casting film needs to be dusted, and currently, manual dust removal is commonly used, which has low efficiency and there are situations of incomplete dust removal or damage to the surface of the casting film.

[0003] In addition, there is a lot of dust on the surface and the side of the cavity of the casting film after laser cavity opening, and it is not easy to clean. The existing method is still manual, which is very time-consuming and laborious. Therefore, there is an urgent need to provide a dust removal device to improve efficiency. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a fully automatic double-sided dust removal device, which improves work efficiency, cleans both sides of the casting film, and does not damage the surface of the casting film.

[0005] The utility model is realized as follows: a fully automatic double-sided dust removal device, comprising: a fixed bracket, a loading bin, a loading mechanism, a plasma blower, a first transmission mechanism, a transfer mechanism, a second transmission mechanism, a rubber roller dust sticking mechanism, a turning mechanism, a discharging mechanism, a discharging bin and a controller;

[0006] The loading bin, the loading mechanism and the first transmission mechanism are sequentially arranged on the fixed bracket;

[0007] The discharging bin, the discharging mechanism and the second transmission mechanism are sequentially arranged on the fixed bracket;

[0008] The loading bin, the loading mechanism and the first transmission mechanism are opposite to the discharging bin, the discharging mechanism and the second transmission mechanism;

[0009] The plasma blower is arranged on the fixed bracket and is located above the first transmission mechanism; the rubber roller dust sticking mechanism is arranged on the fixed bracket and is located above the second transmission mechanism; the turning mechanism is arranged on the fixed bracket and is located between the first transmission mechanism and the second transmission mechanism; the transfer mechanism is arranged on the fixed bracket and is opposite to the first transmission mechanism and the second transmission mechanism;

[0010] The controller is electrically connected to the feeding bin, the feeding mechanism, the plasma blower, the first transmission mechanism, the transfer mechanism, the second transmission mechanism, the rubber roller dust-removing mechanism, the turning-over mechanism, the discharging mechanism, and the discharging bin respectively;

[0011] The turning-over mechanism includes a rotating unit and a grasping frame unit. The rotating unit is arranged on the fixed bracket. The first transmission mechanism and the second transmission mechanism are located on both sides of the rotating unit. The rotating unit is connected to the grasping frame unit; a grasping plate is arranged on the grasping frame unit, a turning groove is arranged on the grasping plate, and one side of the grasping plate is fixedly connected to the rotating unit; the controller is electrically connected to the rotating unit and the grasping frame unit;

[0012] The grasping frame unit further includes a turning-over vacuum tube adapter and a plurality of turning-over suction cups. Each turning-over suction cup is arranged on the grasping plate, and the turning-over vacuum tube adapter is connected to each turning-over suction cup;

[0013] The rotating unit includes a rotating motor, a rotating rod, a first rotating fixing part, and a second rotating fixing part. The first rotating fixing part and the second rotating fixing part are arranged on the fixed bracket, and the first rotating fixing part and the second rotating fixing part are opposite to each other. The two ends of the rotating rod are respectively rotatably connected to the first rotating fixing part and the second rotating fixing part, and the rotating motor is connected to the rotating rod; the rotating rod is connected to one side of the grasping plate, and the controller is electrically connected to the rotating motor.

[0014] The advantages of the present utility model are as follows: The fully automatic double-sided dust-removing device of the present utility model enables an employee to only place the frame at a designated position and then quickly perform the dust-removing operation. The fully automatic double-sided dust-removing can place the dust-removed frame at a designated position after dust removal. The employee can take out the frame and place it at a set position, which greatly improves the work efficiency; and through the rubber roller dust-removing mechanism and the plasma blower, the dust on the surface of the cast film in the metal frame can be completely removed without damaging the surface of the cast film. Description of the Drawings

[0015] The following further describes the present utility model with reference to the drawings in conjunction with embodiments.

[0016] Figure 1 is a schematic diagram of a fully automatic double-sided dust-removing device of the present utility model.

[0017] Figure 2 is a schematic diagram of the feeding bin of a fully automatic double-sided dust-removing device of the present utility model.

[0018] Figure 3 is a schematic diagram of the feeding mechanism in a fully automatic double-sided dust-removing device of the present utility model Figure 1。

[0019] Figure 4 It is a schematic diagram of the feeding mechanism in a fully automated double-sided dust removal device of the present utility model. Figure 2 。

[0020] Figure 5 It is a schematic diagram of the plasma blower of a fully automated double-sided dust removal device of the present utility model.

[0021] Figure 6 It is a schematic diagram of the first transmission mechanism of a fully automated double-sided dust removal device of the present utility model.

[0022] Figure 7 It is a schematic diagram of the first transmission table of a fully automated double-sided dust removal device of the present utility model.

[0023] Figure 8 It is a schematic diagram of the transfer mechanism of a fully automated double-sided dust removal device of the present utility model. Figure 1 。

[0024] Figure 9 It is a schematic diagram of the transfer mechanism of a fully automated double-sided dust removal device of the present utility model. Figure 2 。

[0025] Figure 10 It is a schematic diagram of the second transmission mechanism of a fully automated double-sided dust removal device of the present utility model.

[0026] Figure 11 It is a schematic diagram of the second transmission table of a fully automated double-sided dust removal device of the present utility model.

[0027] Figure 12 It is a front view of the rubber roller dust sticking mechanism of a fully automated double-sided dust removal device of the present utility model.

[0028] Figure 13 It is a rear view of the rubber roller dust sticking mechanism of a fully automated double-sided dust removal device of the present utility model.

[0029] Figure 14 It is a schematic diagram of the turning mechanism of a fully automated double-sided dust removal device of the present utility model. Figure 1 。

[0030] Figure 15 It is a schematic diagram of the turning mechanism of a fully automated double-sided dust removal device of the present utility model. Figure 2 。

[0031] Figure 16 It is a schematic diagram of the turning mechanism of a fully automated double-sided dust removal device of the present utility model. Figure 3 。

[0032] Figure 17Schematic diagram of the turning mechanism of a fully automated double-sided dust removal device of the present utility model Figure 4 。

[0033] Figure 18 Schematic diagram of the blanking mechanism in a fully automated double-sided dust removal device of the present utility model Figure 1 。

[0034] Figure 19 Schematic diagram of the blanking mechanism in a fully automated double-sided dust removal device of the present utility model Figure 2 。

[0035] Figure 20 Schematic diagram of the blanking bin of a fully automated double-sided dust removal device of the present utility model.

[0036] Reference numerals: fixed bracket 101;

[0037] Feeding bin 102; feeding fixed frame 1021; feeding fixed rod 10211; feeding lifting tray 1022; feeding inductor 1023;

[0038] Feeding mechanism 103; feeding left and right sliding unit 1031; feeding up and down moving unit 1032; feeding frame grasping unit 1033; feeding connecting piece 10331; feeding fixing piece 10332; feeding vacuum adapter 10333; feeding vacuum sucker 10334; feeding vacuum pressure gauge 10335;

[0039] Plasma blower 104; roller motor 1041;

[0040] First transmission mechanism 105; first transmission unit 1051; first transmission table 1052; first groove 10521; first vacuum through hole 105211; first in-place inductor 1053; first porous stone 1054;

[0041] Transfer mechanism 106; transfer sliding unit 1061; transfer up and down moving unit 1062; transfer frame grasping unit 1063; transfer connecting piece 10631; transfer fixing piece 10632; transfer vacuum adapter 10633; transfer vacuum sucker 10634; transfer vacuum pressure gauge 10635;

[0042] Second transmission mechanism 107; second transmission unit 1071; second transmission table 1072; second groove 10721; second vacuum through hole 107211; second in-place inductor 1073; second porous stone 1074;

[0043] Rubber roller dust sticking mechanism 108; Rubber roller fixing part 1081; Rubber roller up and down moving unit 1082; Rubber film synchronous rolling unit 1083; First fixed reel 10831; Second fixed reel 10832; Rubber film driving motor 10833; Pushing and fixing unit 1084; Rubber roller 1085; Rubber roller fixing part 1086; Upper roller 1087; Lower roller 1088;

[0044] Turning-over mechanism 109; Rotating unit 1091; Rotating motor 10911; Rotating rod 10912; First rotating fixing part 10913; Second rotating fixing part 10914; Turning-over inductor 10915; Gripping material frame unit 1092; Gripping plate 10921; Turning-over groove 109211; Turning-over vacuum tube adapter 10922; Turning-over suction cup 10923;

[0045] Blank discharging mechanism 110; Blank discharging left and right sliding unit 1101, blank discharging up and down moving unit 1102; Blank discharging material frame gripping unit 1103; Blank discharging connecting part 11031; Blank discharging fixing part 11032; Blank discharging vacuum tube adapter 11033; Blank discharging vacuum suction cup 11034; Blank discharging vacuum pressure gauge 11035;

[0046] Blank discharging bin 111; Blank discharging fixing frame 1111; Blank discharging lifting tray 1112; Blank discharging inductor 1113;

[0047] Metal material frame 112. Specific implementation mode

[0048] Please refer to Figure 1 As shown in the figure, a fully automatic double-sided dust removal device of the present utility model includes: a fixed bracket 101, a feeding bin 102, a feeding mechanism 103, a plasma blower 104, a first transmission mechanism 105, a transfer mechanism 106, a second transmission mechanism 107, a rubber roller dust sticking mechanism 108, a turning-over mechanism 109, a blank discharging mechanism 110, a blank discharging bin 111 and a controller (not shown in the figure), and the controller can be a computer or a single-chip microcomputer;

[0049] The feeding bin 102, the feeding mechanism 103 and the first transmission mechanism 105 are sequentially arranged on the fixed bracket 101;

[0050] The blank discharging bin 111, the blank discharging mechanism 110 and the second transmission mechanism 107 are sequentially arranged on the fixed bracket 101;

[0051] The feeding bin 102, the feeding mechanism 103 and the first transmission mechanism 105 are opposite to the blank discharging bin 111, the blank discharging mechanism 110 and the second transmission mechanism 107;

[0052] The plasma blower 104 is arranged on the fixed bracket 101 and is located above the first transmission mechanism 105; the rubber roller dust sticking mechanism 108 is arranged on the fixed bracket 101 and is located above the second transmission mechanism 107; the turning mechanism 109 is arranged on the fixed bracket 101 and is located between the first transmission mechanism 105 and the second transmission mechanism 107; the transfer mechanism 106 is arranged on the fixed bracket 101 and faces the first transmission mechanism 105 and the second transmission mechanism 107;

[0053] The controller is electrically connected to the feeding bin 102, the feeding mechanism 103, the plasma blower 104, the first transmission mechanism 105, the transfer mechanism 106, the second transmission mechanism 107, the rubber roller dust sticking mechanism 108, the turning mechanism 109, the discharging mechanism 110 and the discharging bin 111 respectively;

[0054] Place the metal frame 112 with the cast film in the feeding bin 102. The controller controls the feeding mechanism 103 to transfer the metal frame 112 in the feeding bin 102 to the first transmission mechanism 105. The first transmission mechanism 105 drives the metal frame 112 through the plasma blower 104 to remove the static electricity in the metal frame 112 and blow off the dust therein. Then the first transmission mechanism 105 continues to convey the metal frame 112 forward and stops after reaching the designated position. The transfer mechanism 106 transfers the metal frame 112 in the first transmission mechanism 105 to the second transmission mechanism 107. Then the second transmission mechanism 107 drives the metal frame 112 forward and then performs a dust removal operation by the rubber roller dust sticking mechanism 108. The second transmission mechanism 107 continues to drive the metal frame 112 to the designated position and then stops moving. Then the turning mechanism 109 flips the metal frame 112 and places it on the first transmission mechanism 105. At this time, the metal frame 112 is turned over. The turned-over metal frame 112 passes through the plasma blower 104 and the rubber roller dust sticking mechanism 108 again for dust removal. Then the second transmission mechanism 107 conveys the metal frame 112 to the designated position, and the discharging mechanism 110 moves the metal frame 112 that has been dusted on both sides from this position to the discharging bin 111. After all the metal frames 112 in the feeding bin 102 have been dusted, the employee replenishes the uncleaned metal frames 112 with the cast film and takes out the metal frames 112 with the cast film that have been dusted in the discharging bin 111 and places them at the specified position.

[0055] In this embodiment, preferably, as Figure 3 and 4 shown, the feeding mechanism 103 includes: a feeding left - right sliding unit 1031, a feeding up - down moving unit 1032 and a feeding frame grabbing unit 1033;

[0056] The left - right sliding unit 1031 for loading is arranged on the fixed bracket 101, and the loading bin 102 is located on one side of the left - right sliding unit 1031 for loading. The up - down moving unit 1032 for loading is arranged on the left - right sliding unit 1031 for loading, and the loading frame gripping unit 1033 is arranged on the up - down moving unit 1032 for loading;

[0057] The controller is electrically connected to the left - right sliding unit 1031 for loading, the up - down moving unit 1032 for loading, and the loading frame gripping unit 1033. The metal frame 112 in the loading bin 102 is grabbed by the loading frame gripping unit 1033. Then, the up - down moving unit 1032 for loading drives the loading frame gripping unit 1033 to move downward. Then, the up - down moving unit 1032 for loading is controlled to move up and down several times within a limited distance, so that if there are metal frames 112 stuck together, the metal frame 112 below can fall off. Then, the left - right sliding unit 1031 for loading is controlled to move above the fixed position. Then, the up - down moving unit 1032 for loading places the metal frame 112 at the fixed position, controls the loading frame gripping unit 1033 to release the metal frame 112, then controls the up - down moving unit 1032 for loading to return, and then controls the left - right sliding unit 1031 for loading to move to the set position. The left - right sliding unit 1031 for loading and the up - down moving unit 1032 for loading can be purchased from the market.

[0058] The loading frame gripping unit 1033 includes a loading connecting piece 10331, a loading fixing piece 10332, a loading vacuum adapter 10333, multiple loading vacuum suction cups 10334 (the multiple is three or more), and a loading vacuum pressure gauge 10335. The loading vacuum suction cups 10334 are arranged on the loading fixing piece 10332. The loading vacuum adapter 10333 is respectively connected to each loading vacuum suction cup 10334. The loading fixing piece 10332 is connected to the up - down moving unit 1032 through the loading connecting piece 10331. The loading vacuum pressure gauge 10335 is connected to the loading vacuum adapter 10333. The loading vacuum pressure gauge 10335 is used to test the vacuum degree, and the controller is electrically connected to the loading vacuum pressure gauge 10335. The vacuum degree value can be obtained through the loading vacuum pressure gauge 10335. The controller can judge whether there is a fault in the loading frame gripping unit 1033 according to the vacuum degree value. If there is a fault, it can stop working in time, and then the staff can intervene for maintenance. And the loading vacuum pressure gauge 10335 can directly display the value, which is convenient for the staff to directly view. The loading vacuum adapter 10333 can be connected to the vacuum system in the factory or a separate vacuum pump can be set for connection. Then, the controller controls the opening and closing of the vacuum pump or the vacuum system.

[0059] In this embodiment, preferably, as Figure 2 shown, the loading bin 102 includes a loading fixed frame 1021, a loading lifting tray 1022 and a loading sensor 1023. The loading fixed frame 1021 is arranged on the fixed bracket 101. The loading lifting tray 1022 is arranged on the fixed bracket 101 and is located within the loading fixed frame 1021. The loading sensor 1023 is arranged on the loading fixed frame 1021. The controller is electrically connected to the loading lifting tray 1022 and the loading sensor 1023. The metal frame 112 is placed on the loading lifting tray 1022, and then, according to the loading sensor 1023, the loading lifting tray 1022 moves downward so that the uppermost metal frame 112 is located at a set position, facilitating the grasping of the metal frame 112 by the loading bin grasping unit 1033. A plurality of loading fixed rods 10211 are arranged on the loading fixed frame 1021 to prevent the metal frame 112 from moving. The loading lifting tray 1022 can be directly purchased from the market.

[0060] As Figure 20 shown, the unloading bin 111 includes an unloading fixed frame 1111, an unloading lifting tray 1112 and an unloading sensor 1113. The unloading fixed frame 1111 is arranged on the fixed bracket 101. The unloading lifting tray 1112 is arranged on the fixed bracket 101 and is located within the unloading fixed frame 1111. The unloading sensor 1113 is arranged on the unloading fixed frame 1111. The controller is electrically connected to the unloading lifting tray 1112 and the unloading sensor 1113. The unloading mechanism 110 places the metal frame 112 on the unloading lifting tray 1112, and then, according to the unloading sensor 1113, the unloading lifting tray 1112 moves downward so that the uppermost metal frame 112 is located at a set position, facilitating the placement of the metal frame 112 by the unloading mechanism 110. A plurality of unloading fixed rods 11111 are arranged on the unloading fixed frame 1111 to prevent the metal frame 112 from moving. The unloading lifting tray 1112 can be directly purchased from the market.

[0061] In this embodiment, preferably, as Figure 6 and Figure 7As shown, the first transfer mechanism 105 includes a first transfer unit 1051, a first transfer table 1052, a first in-place sensor 1053, and a first porous stone 1054. The first transfer unit 1051 is provided on the fixed bracket 101; the first transfer table 1052 is connected to the first transfer unit 1051. A first groove 10521 is provided on the first transfer table 1052, and a first vacuum through hole 105211 is provided at the bottom of the first groove 10521. The first porous stone 1054 is provided on the first groove 10521. The first in-place sensor 1053 is provided on the fixed bracket 101. The first vacuum through holes 105211 can be multiple, and they are all connected to a vacuum system or a vacuum pump. When the metal material frame 112 is placed thereon, the controller controls the vacuum system or the vacuum pump to be turned on, so that the first porous stone 1054 located on the first groove 10521 has suction force and can suck the metal material frame 112, ensuring that the metal material frame 112 does not move during the dust removal process;

[0062] As Figure 10 and Figure 11 shown, the second transfer mechanism 107 includes a second transfer unit 1071, a second transfer table 1072, a second in-place sensor 1073, and a second porous stone 1074. The second transfer unit 1071 is provided on the fixed bracket 101; the second transfer table 1072 is connected to the second transfer unit 1071. A second groove 10721 is provided on the second transfer table 1072, and a second vacuum through hole 107211 is provided at the bottom of the second groove 10721. The second porous stone 1074 is provided on the second groove 10721. The second in-place sensor 1073 is provided on the fixed bracket 101. The second vacuum through holes 107211 can be multiple, and they are all connected to a vacuum system or a vacuum pump. When the metal material frame 112 is placed thereon, the controller controls the vacuum system or the vacuum pump to be turned on, so that the second porous stone 1074 located on the second groove 10721 has suction force and can suck the metal material frame 112, ensuring that the metal material frame 112 does not move during the dust removal process.

[0063] In this embodiment, preferably, as Figure 18 and 19 shown, the blanking mechanism 110 includes: a blanking left - right sliding unit 1101, a blanking up - down moving unit 1102, and a blanking material frame grasping unit 1103;

[0064] The blanking left - right sliding unit 1101 is arranged on the fixed bracket 101, and the blanking bin 111 is located on one side of the blanking left - right sliding unit 1101. The blanking up - down moving unit 1102 is arranged on the blanking left - right sliding unit 1101, and the blanking frame grasping unit 1103 is arranged on the blanking up - down moving unit 1102;

[0065] The controller is electrically connected to the blanking left - right sliding unit 1101, the blanking up - down moving unit 1102, and the blanking frame grasping unit 1103. The metal frame 112 in the second transmission mechanism 107 is grasped by the blanking frame grasping unit 1103. Then, the blanking up - down moving unit 1102 drives the blanking frame grasping unit 1103 to move upward. The controller controls the blanking left - right sliding unit 1101 to move above the blanking bin 111. Then, the metal frame 112 is placed on the blanking bin 111 by the blanking up - down moving unit 1102. The controller controls the blanking frame grasping unit 1103 to release the metal frame 112, then controls the blanking up - down moving unit 1102 to return, and controls the blanking left - right sliding unit 1101 to move to the set position. The blanking left - right sliding unit 1101 and the blanking up - down moving unit 1102 can be purchased from the market;

[0066] The blanking frame grasping unit 1103 includes a blanking connecting piece 11031, a blanking fixing piece 11032, a blanking vacuum adapter 11033, a plurality of blanking vacuum suction cups 11034, and a blanking vacuum pressure gauge 11035. The blanking vacuum suction cups 11034 are arranged on the blanking fixing piece 11032. The blanking vacuum adapter 11033 is respectively connected to each blanking vacuum suction cup 11034. The blanking fixing piece 11032 is connected to the blanking up - down moving unit 1102 through the blanking connecting piece 11031. The blanking vacuum pressure gauge 11035 is connected to the blanking vacuum adapter 11033. The blanking vacuum pressure gauge 11035 is used to measure the vacuum degree. The controller is electrically connected to the blanking vacuum pressure gauge 11035. The vacuum degree value can be obtained through the blanking vacuum pressure gauge 11035. The controller can judge whether there is a fault in the blanking frame grasping unit 1103 according to the vacuum degree value. If there is a fault, it can stop working in time, and then the staff can intervene for maintenance. And the blanking vacuum pressure gauge 11035 can directly display the value, which is convenient for the staff to directly view. The blanking vacuum adapter 11033 can be connected to the vacuum system in the factory or a separate vacuum pump can be set up for connection. Then, the controller controls the opening and closing of the vacuum pump or the vacuum system.

[0067] In this embodiment, preferably, as Figure 12 and 13As shown, the rubber roller dust sticking mechanism 108 includes: a rubber roller fixing part 1081, a rubber roller vertical movement unit 1082, a rubber film synchronous rolling unit 1083, a pushing and fixing unit 1084, a rubber roller 1085, a rubber roller fixing member 1086, an upper roller 1087 and a lower roller 1088. The rubber roller fixing part 1081 is arranged on the fixing bracket 101. The second transmission mechanism 107 is located below the rubber roller fixing part 1081. The rubber film synchronous rolling unit 1083, the rubber roller vertical movement unit 1082, the pushing and fixing unit 1084, the upper roller 1087 and the lower roller 1088 are all arranged on the rubber roller fixing part 1081. The upper roller 1087 is directly above the lower roller 1088. The pushing and fixing unit 1084 is arranged between the upper roller 1087 and the lower roller 1088. The rubber film synchronous rolling unit 1083 is located behind the upper roller 1087 and the lower roller 1088. The rubber roller vertical movement unit 1082 is located on one side of the upper roller 1087 and the lower roller 1088. The rubber roller vertical movement unit 1082 is connected to the rubber roller fixing member 1086. The rubber roller fixing member 1086 is located in front of the upper roller 1087 and the lower roller 1088. The rubber roller 1085 is rotatably arranged on the rubber roller fixing member 1086. The pushing and fixing unit 1084 is a baffle that can be telescopically extended and retracted and can be directly purchased on the market. The rubber roller vertical movement unit 1082 is a device that can drive the rubber roller fixing member 1086 to move up and down and can be directly purchased on the market.

[0068] The controller is electrically connected to the rubber roller vertical movement unit 1082, the rubber film synchronous rolling unit 1083, and the pushing and fixing unit 1084; place the rubber film on the rubber film synchronous rolling unit 1083, and the metal material frame 112 placed on the second transmission mechanism 107 moves forward. At this time, during the forward movement, it will contact the rubber roller 1085, and the surface of the rubber roller 1085 has adhesiveness. Since the metal material frame 112 moves forward, the rubber roller 1085 will rotate. At this time, the rubber roller 1085 will stick the dust on the surface of the casting film, thereby removing the dust on the surface of the casting film. The second transmission mechanism 107 continues to move forward and will stop moving after reaching the set position. Then, the blanking mechanism 110 grabs the metal material frame 112 and places it on the blanking bin 7; or the turning mechanism 109 turns the metal material frame 112 over and places it on the first transmission mechanism 105; after that, the pushing and fixing unit 1084 pushes forward and will push the rubber film located between the upper roller 1087 and the lower roller 1088 forward. The rubber roller vertical movement unit 1082 drives the rubber roller fixing member 1086 to move upward. At this time, the rubber roller 1085 also moves upward. When passing through the rubber film, the rubber roller 1085 contacts the rubber film, so that the dust on the rubber roller 1085 is stuck by the rubber film. During the process of the rubber roller 1085 moving upward following the rubber roller fixing member 1086, it will rotate, thereby cleaning the surface of the rubber roller 1085. After that, the pushing and fixing unit 1084 retracts, causing the rubber film to retract accordingly, so that the rubber roller 1085 will not contact the rubber film again during the downward movement. At this time, the controller controls the second transmission table 1072 in the second transmission mechanism 107 to return to the original position. At this time, when passing through the rubber roller 1085, the rubber roller 1085 will clean the surfaces of the second transmission table 1072 and the second porous stone 1074 on the second transmission mechanism 107. After that, the rubber roller 1085 is cleaned again through the rubber film to prepare for the next dust removal operation.

[0069] The film synchronous rolling unit 1083 includes a first fixed reel 10831, a second fixed reel 10832, and a film driving motor 10833. The first fixed reel 10831, the second fixed reel 10832, and the film driving motor 10833 are all arranged on the rubber roller fixing part 1081. The first fixed reel 10831 is located behind the lower roller 1088, the second fixed reel 10832 is located behind the upper roller 1087, and the film driving motor 10833 is connected to the second fixed reel 10832; the controller is electrically connected to the film driving motor 10833; by controlling the film driving motor 10833 to start through the controller, the second fixed reel 10832 rotates. At this time, the film roller is fixed on the first fixed reel 10831, and the other end of the film passes through the lower roller 1088 and the upper roller 1087 and is fixed to the second fixed reel 10832. After that, due to the rotation of the second fixed reel 10832, the lower roller 1088, the upper roller 1087, and the first fixed reel 10831 will be pulled to rotate, and the used film will be wound onto the second fixed reel 10832.

[0070] In this embodiment, preferably, as Figures 14 to 17 shown, the turning mechanism 109 includes: a rotating unit 1091 and a grasping frame unit 1092.

[0071] The rotating unit 1091 is arranged on the fixed bracket 101. The first transmission mechanism 105 and the second transmission mechanism 107 are located on both sides of the rotating unit 1091. The rotating unit 1091 is connected to the grasping frame unit 1092.

[0072] The grasping frame unit 1092 is provided with a grasping plate 10921. The grasping plate 10921 is provided with a turning groove 109211. One side of the grasping plate 10921 is fixedly connected to the rotating unit 1091, and the width of the turning groove 109211 is greater than the width of the first transmission table 1052.

[0073] The controller is electrically connected to the rotating unit 1091 and the gripper frame unit 1092. The controller first controls the rotating unit 1091 to rotate to a set position, and then uses the gripper frame unit 1092 to grab the metal frame 112 placed on the second transfer table 1072 of the second transfer mechanism 107. After that, the controller controls the rotating unit 1091 to rotate to the other side, so that the metal frame 112 is located on the first transfer table 1052 of the first transfer mechanism 105. When the metal frame 112 reaches the first transfer table 1052, the controller controls the gripper frame unit 1092 to release the metal frame 112, so that the metal frame 112 is placed on the first transfer table 1052. Then, the first transfer mechanism 105 is started, and the first transfer table 1052 drives the metal frame 112 to be conveyed to the set position;

[0074] The gripper frame unit 1092 further includes a turning vacuum tube adapter 10922 and a plurality of turning suction cups 10923. Each turning suction cup 10923 is arranged on the gripper plate 10921, and the turning vacuum tube adapter 10922 is connected to each turning suction cup 10923. By connecting the controller to the vacuum system or vacuum pump, the switch of the vacuum system or vacuum pump can be controlled. Through the connection between the vacuum system or vacuum pump and the turning vacuum tube adapter 10922, when grabbing, the metal frame 112 can be grabbed by the turning suction cups 10923;

[0075] The rotating unit 1091 includes a rotating motor 10911, a rotating rod 10912, a first rotating fixing part 10913 and a second rotating fixing part 10914. The first rotating fixing part 10913 and the second rotating fixing part 10914 are arranged on the fixed bracket 101, and the first rotating fixing part 10913 is opposite to the second rotating fixing part 10914. The two ends of the rotating rod 10912 are respectively rotatably connected to the first rotating fixing part 10913 and the second rotating fixing part 10914, and the rotating motor 10911 is connected to the rotating rod 10912. The rotating rod 10912 is connected to one side of the gripper plate 10921, and the controller is electrically connected to the rotating motor 10911. By controlling the rotation of the rotating motor 10911 through the controller, the rotating rod 10912 can be driven to rotate, so that the gripper plate 10921 rotates;

[0076] The rotating unit 1091 further includes a turning inductor 10915. The turning inductor 10915 is arranged on the second rotating fixing part 10914, and the controller is electrically connected to the turning inductor 10915. When the rotating unit 1091 is not moving, the gripper plate 10921 is located at a position where the turning inductor 10915 can sense.

[0077] In this embodiment, preferably, asFigure 8 and Figure 9 As shown in Figure 9 , the transfer mechanism 106 includes: a transfer sliding unit 1061, a transfer vertical movement unit 1062, and a transfer bin gripping unit 1063;

[0078] The transfer sliding unit 1061 is provided on the fixed bracket 101 and is opposite to the first transfer mechanism 105 and the second transfer mechanism 107. The transfer vertical movement unit 1062 is provided on the transfer sliding unit 1061, and the transfer bin gripping unit 1063 is provided on the transfer vertical movement unit 1062;

[0079] The controller is electrically connected to the transfer sliding unit 1061, the transfer vertical movement unit 1062, and the transfer bin gripping unit 1063; the metal bin 112 in the first transfer mechanism 105 is grabbed by the transfer bin gripping unit 1063, and then the transfer vertical movement unit 1062 drives the transfer bin gripping unit 1063 to move upward. Then, the transfer left - right sliding unit 1062 is controlled to move to above the fixed position, and then the metal bin 112 is placed on the second transfer mechanism 107 by the transfer vertical movement unit 1062. The transfer bin gripping unit 1063 is controlled to release the metal bin 112, and then the transfer vertical movement unit 1062 is controlled to return; the loading left - right sliding unit 1031 and the loading vertical movement unit 1032 can be purchased from the market.

[0080] The transfer bin gripping unit 1063 includes a transfer connecting piece 10631, a transfer fixing piece 10632, a transfer vacuum adapter 10633, a plurality of transfer vacuum suction cups 10634, and a transfer vacuum pressure gauge 10635; the transfer vacuum suction cups 10634 are provided on the transfer fixing piece 10632, the transfer vacuum adapter 10633 is respectively connected to each transfer vacuum suction cup 10634, the transfer fixing piece 10632 is connected to the transfer vertical movement unit 1062 through the transfer connecting piece 10631, the transfer vacuum pressure gauge 10635 is connected to the transfer vacuum adapter 10633, the transfer vacuum pressure gauge 10635 is used to test the vacuum degree, and the controller is electrically connected to the transfer vacuum pressure gauge 10635; the vacuum degree value can be obtained through the transfer vacuum pressure gauge 10635. The controller can judge whether there is a fault in the transfer bin gripping unit 1063 according to the vacuum degree value. If there is a fault, it can stop working in time, and then the staff can intervene for maintenance; and the transfer vacuum pressure gauge 10635 can directly display the value, which is convenient for the staff to directly view. The transfer vacuum adapter 10633 therein can be connected to the vacuum system in the factory or a separate vacuum pump can be set for connection, and then the opening and closing of the vacuum pump or the vacuum system are controlled by the controller.

[0081] In this embodiment, preferably, as Figure 5 shown, a roller brush (not shown in the figure) and a roller motor 1041 are provided on the plasma blower 104. The roller brush is arranged at the air outlet of the plasma blower 104, and the bottom of the roller brush contacts the first transfer table 1052 on the first transfer mechanism 105. The roller motor 1041 is connected to the roller brush, and the controller is electrically connected to the roller motor 1041. The controller controls the plasma blower 104 and the roller motor 1041 to start simultaneously. The static electricity on the cast film in the metal material frame 112 is removed by the plasma blower 104, and there is blowing, so that the dust can be blown off. Then, the dust on the cast film can be removed more cleanly by the roller brush. Moreover, for the dust on the surface and the side of the cavity of the cast film after laser cavity opening, the roller brush extends into the cavity. After the dust is brushed by the roller brush, it is blown away by the plasma blower 104, making the cleaning cleaner.

[0082] In this embodiment, preferably, a protective cover (not shown in the figure) is provided on the fixed bracket 101 to prevent dust from entering the inside of the dust removal device.

[0083] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In the description of the present invention, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0084] Although the specific embodiments of the present invention have been described above, those skilled in the art of this technology should understand that the specific embodiments we described are illustrative only, rather than used to limit the scope of the present invention. Equivalent modifications and variations made by those skilled in the art in accordance with the spirit of the present invention should all be covered by the scope protected by the claims of the present invention.

Claims

1. A fully automatic double-sided dust removal device, characterized in that: include: Fixed bracket, loading silo, loading mechanism, plasma fan, first transmission mechanism, transfer mechanism, second transmission mechanism, rubber roller dust collecting mechanism, turning mechanism, unloading mechanism, unloading silo and controller; The feeding bin, the feeding mechanism and the first transmission mechanism are sequentially arranged on the fixed bracket; The unloading bin, unloading mechanism and second transmission mechanism are sequentially arranged on the fixed bracket; The loading bin, loading mechanism and first transmission mechanism are opposite to the unloading bin, unloading mechanism and second transmission mechanism; The plasma blower is arranged on the fixed bracket and is located above the first transmission mechanism; the rubber roller dust collecting mechanism is arranged on the fixed bracket and is located above the second transmission mechanism; the flipping mechanism is arranged on the fixed bracket and is located between the first transmission mechanism and the second transmission mechanism; the transfer mechanism is arranged on the fixed bracket and is opposite to the first transmission mechanism and the second transmission mechanism; The controller is electrically connected to the feeding bin, the feeding mechanism, the plasma fan, the first transmission mechanism, the transfer mechanism, the second transmission mechanism, the rubber roller dust collecting mechanism, the turning mechanism, the unloading mechanism and the unloading bin respectively; A protective cover is provided on the fixing bracket.

2. A fully automatic double-sided dust removal device as claimed in claim 1, characterized in that: The feeding mechanism comprises: a feeding left and right sliding unit, a feeding up and down moving unit and a feeding frame grabbing unit; The feeding left and right sliding unit is arranged on the fixed bracket, and the feeding bin is located on one side of the feeding left and right sliding unit, the feeding up and down moving unit is arranged on the feeding left and right sliding unit, and the feeding frame grabbing unit is arranged on the feeding up and down moving unit; The controller is electrically connected to the feeding left and right sliding unit, the feeding up and down moving unit and the feeding frame grabbing unit.

3. A fully automatic double-sided dust removal device as claimed in claim 2, characterized in that: The feeding frame grabbing unit includes a feeding connecting piece, a feeding fixing piece, a feeding vacuum adapter, a plurality of feeding vacuum suction cups and a feeding vacuum pressure gauge; the feeding vacuum suction cup is arranged on the feeding fixing piece, the feeding vacuum adapter is respectively connected to each of the feeding vacuum suction cups, the feeding fixing piece is connected to the feeding up and down moving unit through the feeding connecting piece, the feeding vacuum pressure gauge is connected to the feeding vacuum adapter, the feeding vacuum pressure gauge is used to test the vacuum degree, and the controller is electrically connected to the feeding vacuum pressure gauge.

4. A fully automatic double-sided dust removal device as claimed in claim 1, characterized in that: The feeding bin includes a feeding fixed frame, a feeding lifting tray and a feeding sensor. The feeding fixed frame is arranged on the fixed bracket, and the feeding lifting tray is arranged on the fixed bracket and is located inside the feeding fixed frame. The feeding sensor is arranged on the feeding fixed frame, and the controller is electrically connected to the feeding lifting tray and the feeding sensor. The material unloading bin includes a fixed unloading frame, a lifting tray for unloading and a unloading sensor. The fixed unloading frame is arranged on the fixed bracket, and the lifting tray for unloading is arranged on the fixed bracket and is located within the fixed unloading frame. The unloading sensor is arranged on the fixed unloading frame, and the controller is electrically connected to the lifting tray for unloading and the unloading sensor.

5. A fully automatic double-sided dust removal device as claimed in claim 1, characterized in that: The first transmission mechanism includes a first transmission unit, a first transmission platform, a first in-position sensor and a first porous stone, wherein the first transmission unit is arranged on the fixed bracket; the first transmission platform is connected to the first transmission unit, a first groove is arranged on the first transmission platform, a first vacuum through hole is arranged at the bottom of the first groove, the first porous stone is arranged on the first groove, and the first in-position sensor is arranged on the fixed bracket; The second transmission mechanism includes a second transmission unit, a second transmission platform, a second in-position sensor and a second porous stone, the second transmission unit is arranged on the fixed bracket; the second transmission platform is connected to the second transmission unit, a second groove is provided on the second transmission platform, a second vacuum through hole is provided at the bottom of the second groove, the second porous stone is provided on the second groove, and the second in-position sensor is provided on the fixed bracket.

6. A fully automatic double-sided dust removal device as claimed in claim 1, characterized in that: The material unloading mechanism comprises: a material unloading left and right sliding unit, a material unloading up and down moving unit and a material unloading frame grabbing unit; The material unloading left and right sliding unit is arranged on the fixed bracket, and the material unloading bin is located on one side of the material unloading left and right sliding unit, the material unloading up and down moving unit is arranged on the material unloading left and right sliding unit, and the material unloading frame grabbing unit is arranged on the material unloading up and down moving unit; The controller is electrically connected to the material unloading left and right sliding unit, the material unloading up and down moving unit and the material unloading frame grabbing unit; The material frame grabbing unit for unloading includes an unloading connecting piece, an unloading fixing piece, an unloading vacuum adapter, a plurality of unloading vacuum suction cups and an unloading vacuum pressure gauge; the unloading vacuum suction cup is arranged on the unloading fixing piece, the unloading vacuum adapter is respectively connected to each of the unloading vacuum suction cups, the unloading fixing piece is connected to the unloading up and down moving unit through the unloading connecting piece, the unloading vacuum pressure gauge is connected to the unloading vacuum adapter, the unloading vacuum pressure gauge is used to test the vacuum degree, and the controller is electrically connected to the unloading vacuum pressure gauge.

7. A fully automatic double-sided dust removal device as claimed in claim 1, characterized in that: The plasma blower is provided with a roller brush and a roller motor. The roller brush is arranged at the air outlet of the plasma blower, and the bottom of the roller brush contacts the first transmission mechanism. The roller motor is connected to the roller brush, and the controller is electrically connected to the roller motor.

8. A fully automatic double-sided dust removal device as claimed in claim 1, characterized in that: The rubber roller dust sticking mechanism comprises: a rubber roller fixing part, a rubber roller up and down moving unit, a rubber film synchronous rolling unit, a push-out fixing unit, a rubber roller, a rubber roller fixing piece, an upper roller and a lower roller, the rubber roller fixing part is arranged on the fixing bracket, the second transmission mechanism is located below the rubber roller fixing part, the rubber film synchronous rolling unit, the rubber roller up and down moving unit, the push-out fixing unit, the upper roller and the lower roller are all arranged on the rubber roller fixing part, the upper roller is located directly above the lower roller, the push-out fixing unit is arranged between the upper roller and the lower roller, the rubber film synchronous rolling unit is located behind the upper roller and the lower roller, the rubber roller up and down moving unit is located on one side of the upper roller and the lower roller, the rubber roller up and down moving unit is connected to the rubber roller fixing piece, the rubber roller fixing piece is located in front of the upper roller and the lower roller; the rubber roller rolling is arranged on the rubber roller fixing piece; The controller is electrically connected to the rubber roller up and down moving unit, the rubber film synchronous rolling unit and the pushing out fixing unit; The film synchronous rolling unit includes a first fixed reel, a second fixed reel, and a film driving motor. The first fixed reel, the second fixed reel and the film driving motor are all arranged on the rubber roller fixing part. The first fixed reel is located behind the lower roller, and the second fixed reel is located behind the upper roller. The film driving motor is connected to the second fixed reel; the controller is electrically connected to the film driving motor.

9. A fully automatic double-sided dust removal device as claimed in claim 1, characterized in that: The flipping mechanism comprises: a rotating unit and a grabbing material frame unit, the rotating unit is arranged on the fixed bracket, the first transmission mechanism and the second transmission mechanism are located on both sides of the rotating unit, and the rotating unit is connected to the grabbing material frame unit; a grabbing plate is arranged on the grabbing material frame unit, a flipping groove is arranged on the grabbing plate, and one side of the grabbing plate is fixedly connected to the rotating unit; the controller is electrically connected to the rotating unit and the grabbing material frame unit; The grabbing material frame unit further includes a flipping vacuum tube adapter and a plurality of flipping suction cups, each of the flipping suction cups is arranged on the grabbing plate, and the flipping vacuum tube adapter is connected to each of the flipping suction cups; The rotating unit includes a rotating motor, a rotating rod, a first rotating fixing part and a second rotating fixing part, the first rotating fixing part and the second rotating fixing part are arranged on the fixed bracket, and the first rotating fixing part is opposite to the second rotating fixing part, the two ends of the rotating rod are respectively rotatably connected to the first rotating fixing part and the second rotating fixing part, the rotating motor is connected to the rotating rod; the rotating rod is connected to one side of the grabbing plate, and the controller is electrically connected to the rotating motor; the rotating unit also includes a flipping sensor, the flipping sensor is arranged on the second rotating fixing part, and the controller is electrically connected to the flipping sensor.

10. A fully automatic double-sided dust removal device as claimed in claim 1, characterized in that: The transfer mechanism includes: a transfer sliding unit, a transfer up and down moving unit and a transfer material frame grabbing unit; The transfer sliding unit is arranged on the fixed bracket and is opposite to the first transmission mechanism and the second transmission mechanism, the transfer up-and-down moving unit is arranged on the transfer sliding unit, and the transfer material frame grabbing unit is arranged on the transfer up-and-down moving unit; The controller is electrically connected to the transfer sliding unit, the transfer up and down moving unit and the transfer material frame grabbing unit; The transfer material frame grabbing unit includes a transfer connecting piece, a transfer fixing piece, a transfer vacuum adapter, a plurality of transfer vacuum suction cups and a transfer vacuum pressure gauge; the transfer vacuum suction cup is arranged on the transfer fixing piece, the transfer vacuum adapter is respectively connected to each of the transfer vacuum suction cups, the transfer fixing piece is connected to the transfer up and down moving unit through the transfer connecting piece, the transfer vacuum pressure gauge is connected to the transfer vacuum adapter, the transfer vacuum pressure gauge is used to test the vacuum degree, and the controller is electrically connected to the transfer vacuum pressure gauge.

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