Tin soldering equipment for inductance coil production

Abstract

The utility model discloses soldering equipment for inductance coil production, which belongs to the technical field of inductance coil production and comprises a substrate. The tin stirring mechanism is installed in the middle of the right side of the tin soldering chamber, the inductance coil is placed in a groove in the containing table, the transverse moving mechanism is used for driving the clamping jaw assembly to move to the position over the containing table, and at the moment, a third air cylinder drives a clamping jaw on a movable plate to clamp the inductance coil; then the transverse moving mechanism drives the clamping jaw assembly to move to the tin soldering chamber for tin soldering, after tin soldering is finished, the transverse moving mechanism drives the clamping jaw assembly to move to the water storage chamber for water cooling, and at the moment, a first air cylinder pushes a second air cylinder to move upwards, so that the second air cylinder drives a tin pulling plate to pull out tin floating on the surface of the tin soldering chamber; and the steps are repeatedly operated, so that tin floating on the surface of the tin soldering chamber can be removed while the inductance coil pin is welded and cooled.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor coil production, and more specifically, to a soldering device for inductor coil production. Background Technique

[0002] A coil is formed by winding a wire around an insulating tube in a coil-by-coil manner. The wires are insulated from each other, and the insulating tube can be hollow or can contain an iron core or a magnetic powder core. An inductor coil is a device that works using the principle of electromagnetic induction. It is widely used in various circuit systems and is an important electronic component in circuit systems. During the production process of inductor coils, soldering operations need to be performed on the pins of the inductor coils, and thus soldering devices are required.

[0003] The existing patent No. 202322029510.9 is a soldering device for inductor coil production. By setting up a water storage chamber and a soldering chamber, it can effectively achieve the soldering and cooling of the pins of the inductor coil, preventing the risk of workers being scalded.

[0004] Based on the above, the inventor found that although the above patent can achieve the soldering and cooling of the pins of the inductor coil, there is a lack of a tin scraping structure above the soldering chamber. After long-term soldering, a layer of tin will float on the surface of the soldering chamber. If it is not removed, it will affect the normal soldering of the pins of the inductor coil. Therefore, in view of this, the existing structure is studied and improved to provide a soldering device for inductor coil production, with the expectation of achieving a more practical value. Content of the Utility Model

[0005] 1. Technical Problems to be Solved

[0006] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a soldering device for inductor coil production, which can prevent the lack of a tin scraping structure above the soldering chamber. After long-term soldering, a layer of tin will float on the surface of the soldering chamber. If it is not removed, it will affect the normal soldering of the pins of the inductor coil.

[0007] 2. Technical Solutions

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] A soldering device for the production of inductance coils, comprising a substrate. Above the substrate, a placement table, a conveyor belt, a water storage chamber, and a soldering chamber are respectively installed from left to right. A tin dialing mechanism is installed on the right side of the soldering chamber. On both sides above the substrate, two groups of vertical frames are symmetrically arranged. Above the vertical frames, a horizontal movement mechanism is installed. A sliding seat is slidably connected above the horizontal movement mechanism. A jaw assembly is installed below the sliding seat. An MPS position sensor one is arranged at the central position on the right side of the conveyor belt, the water storage chamber, and the soldering chamber. An MPS position sensor two is installed on one side of the jaw assembly.

[0010] Further, a groove for placing the inductance coil is formed inside the upper part of the placement table.

[0011] Further, the tin dialing mechanism includes a cylinder one, a cylinder two, a mounting plate, and a tin dialing plate. The cylinder two is installed above the cylinder one. The mounting plate is installed on the left side of the cylinder two. The tin dialing plate is threadedly connected to the left side of the mounting plate.

[0012] Further, a threaded groove is formed inside the sliding seat.

[0013] Further, on both sides above the jaw assembly, two groups of cylinders three are symmetrically arranged. The lower output end of the cylinder three is installed with a movable plate. The lower part of the movable plate is bolted with a mounting frame. Five groups of jaws are equidistantly installed below the mounting frame.

[0014] Further, the horizontal movement mechanism includes a moving motor, a lead screw, an auxiliary rod, and a mounting seat. There are two groups of mounting seats, which are respectively bolted above the vertical frames. The moving motor is installed on one side of the mounting seat. And the output end of the moving motor is connected to the lead screw. There are two groups of auxiliary rods, which are symmetrically arranged on both sides of the lead screw.

[0015] Further, the lead screw is threadedly connected to the threaded groove, and the lead screw and the auxiliary rod respectively penetrate through the sliding seat.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the advantages of the present utility model are as follows:

[0018] In this solution, by installing the tin removal mechanism in the middle position on the right side of the soldering chamber, placing the inductor coil in the groove on the placement table, and using the horizontal movement mechanism to drive the jaw assembly to move directly above the placement table. At this time, the cylinder three drives the jaws on the movable plate to clamp the inductor coil. Subsequently, the horizontal movement mechanism drives the jaw assembly to move to the soldering chamber for soldering. After the soldering is completed, the horizontal movement mechanism drives the jaw assembly to move to the water storage chamber for water cooling. At this time, the cylinder one pushes the cylinder two upward, causing the cylinder two to drive the tin removal plate to remove the tin floating on the surface of the soldering chamber. By repeating this step, while welding and cooling the pins of the inductor coil, it is also possible to remove the tin floating on the surface of the soldering chamber, which is applicable to production line use, has high practicability, and effectively avoids affecting the subsequent soldering of the inductor coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional schematic diagram of the present utility model;

[0020] Figure 2 is a schematic diagram of the soldering device of the present utility model;

[0021] Figure 3 is a schematic diagram of the jaw assembly of the present utility model;

[0022] Figure 4 is a schematic diagram of the tin removal mechanism of the present utility model.

[0023] Description of the reference numerals in the drawings:

[0024] 1. Substrate; 2. Placement table; 3. Conveyor belt; 4. Water storage chamber; 5. Soldering chamber; 6. Tin removal mechanism; 61. Cylinder one; 62. Cylinder two; 63. Mounting plate; 64. Tin removal plate; 7. Slide; 8. Jaw assembly; 81. Cylinder three; 82. Movable plate; 83. Mounting frame; 84. Jaws; 9. Horizontal movement mechanism; 91. Motor; 92. Lead screw; 93. Auxiliary rod; 94. Mounting seat; 10. Upright frame; 11. MPS position sensor one; 12. MPS position sensor two. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment

[0026] Please refer to Figures 1-4, A soldering device for producing inductance coils, including a substrate 1. Above the substrate 1, a placement table 2, a conveyor belt 3, a water storage chamber 4, and a soldering chamber 5 are installed from left to right. The soldering chamber 5 is used for soldering inductance coils. A tin removal mechanism 6 is installed on the right side of the soldering chamber 5. The tin removal mechanism 6 is used to remove the tin floating on the surface of the soldering chamber 5. On both sides above the substrate 1, two groups of vertical frames 10 are symmetrically arranged. The two groups of vertical frames 10 are used to install a horizontal movement mechanism 9. Above the vertical frames 10, a horizontal movement mechanism 9 is installed. The horizontal movement mechanism 9 is used to drive the jaw assembly 8 to move flexibly. A sliding seat 7 is slidably connected above the horizontal movement mechanism 9. Below the sliding seat 7, a jaw assembly 8 is installed. The jaw assembly 8 is used to clamp the jaws 84. At the central position on the right side of the conveyor belt 3, the water storage chamber 4, and the soldering chamber 5, an MPS position sensor one 11 is provided. On one side of the jaw assembly 8, an MPS position sensor two 12 is installed. The MPS position sensor one 11 and the MPS position sensor two 12 are used to automatically sense the position of the inductance coil.

[0027] Refer to Figure 1 and Figure 2 , Inside the upper part of the placement table 2, a groove for placing inductance coils is provided. By setting the groove, inductance coils can be placed.

[0028] Refer to Figure 2 and Figure 4 , The tin removal mechanism 6 includes a cylinder one 61, a cylinder two 62, a mounting plate 63, and a tin removal plate 64. The cylinder two 62 is installed above the cylinder one 61. The mounting plate 63 is installed on the left side of the cylinder two 62. The tin removal plate 64 is threadedly connected to the left side of the mounting plate 63. By setting the cylinder two 62 and the tin removal plate 64, the tin floating on the surface of the soldering chamber 5 can be removed.

[0029] Refer to Figure 1 and Figure 2 , Inside the sliding seat 7, a threaded groove is provided. By setting the sliding seat 7, it is convenient for the jaw assembly 8 to move.

[0030] Refer to Figure 1 and Figure 3 , On both sides above the jaw assembly 8, two groups of cylinders three 81 are symmetrically arranged. The output end below the cylinder three 81 is installed with a movable plate 82. Below the movable plate 82, a mounting frame 83 is bolted. Below the mounting frame 83, five groups of jaws 84 are equidistantly installed. By setting the cylinder three 81 and the movable plate 82, the jaws 84 can be driven to move up and down.

[0031] Refer to Figure 1 and Figure 2, the lateral movement mechanism 9 includes a movement motor 91, a lead screw 92, auxiliary rods 93 and mounting seats 94. There are two groups of mounting seats 94, which are respectively bolted to the upper part of the vertical frame 10, and the movement motor 91 is installed on one side of the mounting seat 94. And the output end of the movement motor 91 is connected to the lead screw 92. There are two groups of auxiliary rods 93, which are symmetrically arranged on both sides of the lead screw 92. By setting the movement motor 91 and the lead screw 92, the sliding seat 7 can be driven to move.

[0032] Refer to Figure 1 and Figure 2 , the lead screw 92 is in threaded connection with the threaded groove. The lead screw 92 and the auxiliary rods 93 respectively penetrate through the sliding seat 7. By setting the lead screw 92 and the threaded groove, it is convenient for the sliding seat 7 to move.

[0033] During use: First, install the tin removal mechanism 6 at the middle position on the right side of the soldering chamber 5. Place the inductor coil in the groove on the placement table 2. Use the lateral movement mechanism 9 to drive the jaw assembly 8 to move to directly above the placement table 2. At this time, the cylinder three 81 drives the jaws 84 on the movable plate 82 to clamp the inductor coil. Subsequently, the lateral movement mechanism 9 drives the jaw assembly 8 to move to the soldering chamber 5 for soldering. After soldering is completed, the lateral movement mechanism 9 drives the jaw assembly 8 to move to the water storage chamber 4 for water cooling. At this time, the cylinder one 61 pushes the cylinder two 62 upward, so that the cylinder two 62 drives the tin removal plate 64 to remove the tin floating on the surface of the soldering chamber 5. By repeating this step, while the inductor coil pins can be soldered and cooled, the tin floating on the surface of the soldering chamber 5 can also be removed. It can be applied to the production line, has high practicability, and effectively avoids affecting the subsequent soldering of the inductor coil.

[0034] Finally, it should be noted that: In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.

[0035] In the description of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0036] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A soldering device for producing an inductor coil, comprising a substrate (1), a placing table (2), a conveyor belt (3), a water storage chamber (4) and a solder chamber (5) are respectively installed above the substrate (1) from left to right, characterized in that: A tin-pulling mechanism (6) is installed on the right side of the solder chamber (5), two groups of vertical frames (10) are symmetrically arranged on both sides above the substrate (1), a lateral movement mechanism (9) is installed above the vertical frame (10), a slide seat (7) is slidably connected above the lateral movement mechanism (9), a clamping claw assembly (8) is installed below the slide seat (7), an MPS position sensor 1 (11) is arranged at the center position of the right side of the conveyor belt (3), the water storage chamber (4) and the solder chamber (5), and an MPS position sensor 2 (12) is installed on one side of the clamping claw assembly (8).

2. The soldering equipment for inductor coil production according to claim 1, characterized in that: A groove for placing the inductor coil is provided on the upper inner side of the placement platform (2).

3. The soldering equipment for inductor coil production according to claim 1, characterized in that: The tin stripping mechanism (6) comprises a first cylinder (61), a second cylinder (62), a mounting plate (63) and a tin stripping plate (64); the second cylinder (62) is mounted above the first cylinder (61); the mounting plate (63) is mounted on the left side of the second cylinder (62); and the tin stripping plate (64) is threadedly connected to the left side of the mounting plate (63).

4. The soldering equipment for inductor coil production according to claim 1, characterized in that: A thread groove is provided on the inner side of the slide seat (7).

5. The soldering equipment for inductor coil production according to claim 1, characterized in that: Two groups of cylinder three (81) are symmetrically arranged on both sides above the clamping jaw assembly (8), a movable plate (82) is installed at the output end below the cylinder three (81), a mounting frame (83) is bolted below the movable plate (82), and five groups of clamping jaws (84) are equidistantly installed below the mounting frame (83).

6. The soldering equipment for inductor coil production according to claim 1, characterized in that: The lateral moving mechanism (9) comprises a moving motor (91), a screw rod (92), an auxiliary rod (93) and a mounting seat (94); the mounting seat (94) is provided with two groups, each of which is bolted to the top of the stand (10); the moving motor (91) is installed on one side of the mounting seat (94), and the output end of the moving motor (91) is connected to the screw rod (92); the auxiliary rod (93) is provided with two groups, which are symmetrically arranged on both sides of the screw rod (92).

7. The soldering equipment for inductor coil production according to claim 6, characterized in that: The screw rod (92) is threadedly connected to the thread groove, and the screw rod (92) and the auxiliary rod (93) respectively penetrate the slide seat (7).

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