Brazing diamond tool

By designing a brazed diamond tool including cutting discs, fixing discs, mounting components and cutting components, the connection process with external drive components is simplified, the problem of low connection efficiency in the prior art is solved, and a more efficient and stable connection effect is achieved.

CN222986702UActive Publication Date: 2025-06-17HAIKOU DEPENG TRADING CO LTD
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Patent Information

Application Number
CN202421550500.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-06-17
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

When connecting existing brazed diamond tools to external drive components, the operation steps are complicated and difficult to effectively improve the connection efficiency.

Method used

A brazed diamond tool including cutting discs, fixing discs, mounting components and cutting components is designed to simplify the connection process between the device and the external drive components by fitting the fastening bolts with nuts, locking washers, connecting rings with internal threads and connecting slots.

Benefits of technology

Through the simplified connection design, the connection efficiency and stability between the device and the external drive components are improved, and the operation is simple and the design is clever, which extends the service life of the tool.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diamond machining, and discloses a diamond brazing tool which comprises a cutting disc, fixing discs are arranged on the two sides of the outer wall of the cutting disc, the diamond brazing tool further comprises an installation assembly and a cutting assembly, and the installation assembly comprises a fixing base fixedly connected to one side of the outer wall of one fixing disc. A connecting groove is formed in one side of the top of the fixing base, a connecting ring is fixedly connected to the inner bottom of the connecting groove, and a plurality of evenly-distributed limiting holes are formed in the position, close to the connecting groove, of the top of the fixing base. The effect of improving the installation efficiency is achieved, the cutting disc and the fixing disc are mutually fastened through mutual matching of the fastening bolt, the nut and the fastening threaded hole, the fastening bolt is prevented from loosening through the self-locking effect of the locking washer, and therefore the cutting disc and the fixing disc are prevented from being separated during high-speed rotation, and the service life of the cutting disc is prolonged. The problem that the efficiency of connection between the device and an external driving assembly is difficult to effectively improve is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamond processing, and particularly relates to a brazed diamond tool. Background Technique

[0002] Diamond tools refer to a type of tools with diamond particles or powders as the main elements. According to their uses, they can be divided into: grinding tools, sawing tools, drilling tools, and other tools. Among them, sawing tools mainly include circular saw blades, gang saws, band saws, and wire saws, etc. Currently, common diamond tools are mainly processed by electroplating, thermal curing, and brazing methods. The diamond tools prepared by the brazing process achieve chemical metallurgical bonding between the matrix metal and the diamond. They have strong diamond grain holding strength, high diamond exposure, large chip space, good self-sharpening property, and high cutting efficiency, making it a hot technology.

[0003] After retrieval, a Chinese patent with the publication number CN214978330U discloses a highly wear-resistant brazed diamond tool, which includes a mounting post and a machine body. A threaded hole is opened at the bottom of the machine body, and the mounting post is threadedly connected to the bottom of the threaded hole. A protective shell is sleeved at the connection between the mounting post and the machine body. Connection grooves are opened at both ends of the top of the machine body. The machine body includes a sand plate, a friction plate, an adhesion plate, and a diamond plate. One side of the sand plate is fixedly connected to one side of the friction plate, the other side of the friction plate is fixedly connected to one side of the adhesion plate, and the other side of the adhesion plate is fixedly connected to one side of the diamond plate.

[0004] The machine body of this device itself has the characteristics of high wear resistance and high hardness. The positioning holes and connection grooves opened on the surface of the machine body facilitate the hanging or bundling fixation of the machine body. By setting the protective shell, it is possible to avoid repeated collisions when the machine body is idle or in transportation, damage the protective film on the surface of the diamond tool, and extend the service life of the machine body.

[0005] However, this device still has the following problems. The device is initially connected to the mounting post through the threaded hole opened at the bottom of the machine body, and then a pair of clamping bolts on both sides of the sleeved protective shell are used to drive a pair of clamping plates to approach and abut against the outer peripheral wall of the machine body. Then, by pulling the pull plate, two sliding plates are driven to slide, and then the machine body is installed and fixed by the bundling belt in the connection groove. The operation steps are cumbersome and complex, and it is difficult to effectively improve the connection efficiency between the device and the external drive assembly. Content of the Utility Model

[0006] (1) Technical Problems to be Solved

[0007] Aiming at the deficiencies of the prior art, the utility model provides a brazed diamond tool, which solves the problem of the difficulty in effectively improving the connection efficiency between the device and the external drive assembly.

[0008] (2) Technical Solutions

[0009] To achieve the above object, the present utility model provides the following technical solutions: A brazed diamond tool, including a cutting disc, both sides of the outer wall of the cutting disc are provided with fixing discs, and further includes an installation component and a cutting component;

[0010] The installation component includes a fixing seat fixedly connected to one side of the outer wall of one of the fixing discs. A connecting groove is opened on one side of the top of the fixing seat. A connecting ring is fixedly connected to the inner bottom of the connecting groove. A plurality of uniformly distributed limiting holes are opened on the top of the fixing seat near the connecting groove. One end of each fixing disc and one end of the cutting disc are both provided with a plurality of fastening threaded holes. Each fastening threaded hole is internally threaded with a fastening bolt, and one end of each fastening bolt is threaded with a nut.

[0011] Preferably, the inner peripheral wall of the connecting ring is provided with internal threads.

[0012] Preferably, the cutting component includes a plurality of substrates fixedly connected to the outer peripheral wall of the cutting disc, and the substrates are uniformly distributed along the outer peripheral wall of the cutting disc. A grinding plate is fixedly connected to the outer wall of each substrate.

[0013] Preferably, a layer of brazing filler metal is fixedly connected to the outer wall of each grinding plate, and a group of uniformly distributed diamond particles are fixedly connected to each layer of brazing filler metal.

[0014] Preferably, a locking washer is sleeved between the other end of the fastening bolt and the fixing disc.

[0015] (III) Beneficial effects

[0016] 1. For this brazed diamond tool, through the mutual cooperation between the fastening bolt, the nut and the fastening threaded hole, the cutting disc and the fixing disc are mutually fastened. Through the self-locking effect of the locking washer, the loosening of the fastening bolt is avoided, thereby avoiding the mutual separation of the cutting disc and the fixing disc during high-speed rotation. Then, through the mutual cooperation between the connecting ring, the internal threads and the connecting groove, the connection efficiency and stability between the device and the drive shaft of the external drive component are improved.

[0017] 2. This brazed diamond tool is simple to operate and ingeniously designed. Through the setting of the honeycomb-shaped grooves on the outer wall of the grinding plate, it is convenient for the brazing filler metal and the diamond particles to be uniformly arranged, improving the uniformity and exposed height of the diamond particles, and effectively improving the cutting efficiency and service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the first perspective three-dimensional structure schematic diagram of the present utility model;

[0019] Figure 2 is the second perspective three-dimensional structure schematic diagram of the present utility model;

[0020] Figure 3 This is a schematic diagram of the semi-section three-dimensional structure of some components of the present utility model;

[0021] Figure 4 is Figure 2 an enlarged schematic diagram at position A in

[0022] Figure 5 is Figure 3 an enlarged schematic diagram at position B in

[0023] In the figure: 1. Cutting disc; 2. Fixed disc; 3. Fastening threaded hole; 4. Fastening bolt; 5. Lock washer; 6. Nut; 7. Fixed seat; 8. Connecting groove; 9. Connecting ring; 10. Limiting hole; 11. Internal thread; 12. Substrate; 13. Frosted plate; 14. Diamond particles; 15. Brazing filler metal. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0025] Embodiment: As Figure 1 shown, a brazed diamond tool includes a cutting disc 1, wherein the cutting disc 1 is made of hard steel material to improve the overall structural strength and service life of the device. Fixed discs 2 are arranged on both sides of the outer wall of the cutting disc 1. The fixed discs 2 are made of composite metal material and have good compressive and anti-deformation characteristics, effectively improving the stability and safety of device installation and use. It also includes an installation component and a cutting component;

[0026] As Figures 1 - 4As shown, in a certain embodiment, in order to facilitate the installation of the lifting device, the installation component includes a fixing seat 7 fixedly connected to one side of the outer wall of one of the fixing plates 2 by welding, and a connecting groove 8 is provided on one side of the top of the fixing seat 7, wherein the connecting groove 8 serves to facilitate installation, and a connecting ring 9 is fixedly connected to the inner bottom of the connecting groove 8 by welding, and an internal thread 11 is provided on the inner circumferential wall of the connecting ring 9. Through the mutual cooperation between the connecting ring 9 and the internal thread 11, the convenience and stability of the connection between the lifting device and the drive shaft are facilitated, and a plurality of evenly distributed limiting holes 10 are provided on the top of the fixing seat 7 near the connecting groove 8, wherein the limiting holes 10 serve to facilitate installation and positioning. Function, improves the installation efficiency between the lifting device and the driving component, a plurality of fastening threaded holes 3 are provided at one end of each of the fixed disk 2 and one end of the cutting disk 1, each of the fastening threaded holes 3 is threadedly connected with a fastening bolt 4, and one end of each of the fastening bolts 4 is threadedly connected with a nut 6, through the mutual cooperation between the fastening threaded holes 3, the fastening bolts 4 and the nuts 6, the fixed disk 2 and the cutting disk 1 are conveniently fastened to each other, and the high-speed rotation causing the cutting disk 1 and the fixed disk 2 to separate from each other is avoided, and the safety of the use of the lifting device is improved, and a locking washer 5 is sleeved between the other end of the fastening bolt 4 and the fixed disk 2, and the setting of the locking washer 5 can effectively improve the fastening effect of the fastening bolt 4 and avoid loosening of the fastening bolt 4.

[0027] like Figure 3 and Figure 5 As shown, in a certain embodiment, in order to improve the cutting efficiency of the device, the cutting assembly includes a plurality of bases 12 fixedly connected to the outer peripheral wall of the cutting disk 1 by welding, and the bases 12 are evenly distributed along the outer peripheral wall of the cutting disk 1, and the outer wall of each of the bases 12 is fixedly connected with a grinding plate 13, wherein the outer wall surface of the grinding plate 13 is provided with honeycomb-shaped grooves, which increases the outer wall surface area of ​​the grinding plate 13, facilitates the uniform arrangement of the brazing material 15 and the diamond particles 14, improves the uniformity and exposure height of the diamond particles 14, and effectively improves the cutting efficiency of the device, and the outer wall of each of the grinding plates 13 is fixedly connected with a layer of brazing material 15, wherein the brazing material 15 plays the role of fixing the diamond particles 14, and each layer of brazing material 15 is fixedly connected with a group of evenly distributed diamond particles 14, wherein the diamond particles 14 use high-quality wear-resistant diamond abrasives to improve the service life of the device.

[0028] Working principle: When in use, first place a pair of fixed disks 2 at the specified positions on the outer wall of the cutting disk 1. Then, sleuth the lock washer 5 on one end of the fastening bolt 4. Then, through the mutual cooperation among the fastening bolt 4, the nut 6, and the fastening threaded hole 3, the cutting disk 1 and the fixed disk 2 are fastened to each other. Through the self-locking effect of the lock washer 5, the loosening of the fastening bolt 4 is avoided, thereby preventing the cutting disk 1 and the fixed disk 2 from separating from each other during high-speed rotation, improving the safety of device use. Then, through the setting of the limit hole 10, the fixed disk 2 and the external drive assembly are positioned. Then, through the mutual cooperation among the connecting ring 9, the internal thread 11, and the connecting groove 8, the convenience and stability of the connection between the device and the drive shaft of the external drive assembly are improved, and the safety of device installation and use is enhanced. Through the setting of the honeycomb-shaped grooves on the outer wall of the grinding plate 13, it is convenient for the solder 15 and the diamond particles 14 to be evenly arranged, improving the uniformity and exposed height of the diamond particles 14, and effectively improving the cutting efficiency and service life of the device.

[0029] In the description of the present invention, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirits of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A brazed diamond tool, comprising a cutting disc (1), wherein both sides of the outer wall of the cutting disc (1) are provided with fixed discs (2), characterized in that: Also included are a mounting assembly and a cutting assembly; The mounting assembly comprises a fixing seat (7) fixedly connected to one side of the outer wall of one of the fixing plates (2); a connecting groove (8) is provided on one side of the top of the fixing seat (7); a connecting ring (9) is fixedly connected to the inner bottom of the connecting groove (8); a plurality of evenly distributed limiting holes (10) are provided on the top of the fixing seat (7) near the connecting groove (8); a plurality of fastening threaded holes (3) are provided at one end of each of the fixing plates (2) and one end of the cutting plate (1); a fastening bolt (4) is threadedly connected in each of the fastening threaded holes (3); and a nut (6) is threadedly connected at one end of each of the fastening bolts (4).

2. A brazed diamond tool according to claim 1, characterized in that: The inner peripheral wall of the connecting ring (9) is provided with an internal thread (11).

3. A brazed diamond tool according to claim 1, characterized in that: The cutting assembly comprises a plurality of base bodies (12) fixedly connected to the outer peripheral wall of the cutting disc (1), and the base bodies (12) are evenly distributed along the outer peripheral wall of the cutting disc (1), and the outer wall of each base body (12) is fixedly connected to a grinding plate (13).

4. A brazed diamond tool according to claim 3, characterized in that: A layer of brazing material (15) is fixedly connected to the outer wall of each grinding plate (13), and a group of evenly distributed diamond particles (14) is fixedly connected to the inside of each layer of brazing material (15).

5. A brazed diamond tool according to claim 1, characterized in that: A locking washer (5) is sleeved between the other end of the fastening bolt (4) and the fixing plate (2).

Citation Information

Patent Citations

  • High-wear-resistance brazing diamond tool

    CN214978330U