Novel grinding wheel disc
By setting up an adsorption mechanism and a limit locking structure on the installation surface of the grinding wheel disc, the existing grinding wheel disc replacement problems are solved, and the effect of efficient installation and improvement of installation safety is achieved for single persons.
Patent Information
- Application Number
- CN202421766169.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing grinding wheels require both hands to be replaced, which is inefficient and has safety risks, making it difficult to complete the installation by one person, and cannot maintain a safe distance during the installation process, which can easily cause the grinding wheels to fall off and cause damage.
A new type of grinding wheel disk is designed, and an adsorption mechanism is set on the installation surface of the roulette main body, including magnetic blocks, and the adsorption mechanism and the installation station of the grinding wheel equipment are adsorbed and fixed, allowing one-handed operation and improving installation efficiency. At the same time, a limit locking structure is formed through the limit slot and the jaw to prevent the roulette main body from falling off.
It realizes efficient installation of grinding wheel discs for single person, reduces labor costs, improves installation safety, and avoids safety hazards caused by grinding wheel discs falling off.
Smart Images

Figure CN222986703U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of grinding wheels, and particularly relates to a new type of grinding wheel disc. Background Art
[0002] The cutting machine is the most crucial and main equipment in the cigarette making workshop. The cutting machine is a general term for the leaf cutting machine and the stem cutting machine, and is one of the key equipment on the tobacco cigarette making production line. The basic function of the cutting machine is to cut the processed tobacco leaves or tobacco stems into leaf silk and stem silk with widths meeting the requirements of the tobacco cigarette making process specifications. During the production process, the blades and grinding wheels are constantly consumed, and the operators of the cutting machine need to regularly replace the blades and grinding wheels. The grinding wheel disc is the main component of the grinding wheel assembly in the cutting machine's knife grinding system, used to install and fix the grinding wheel on the rotor of the grinding wheel motor, so that it can grind the blades under the drive of the motor. It is also a component that the operator of the cutting machine's knife roller grinding system needs to often operate on.
[0003] Currently, there are certain potential hazards and problems when replacing the grinding wheel. When installing the grinding wheel, it is necessary to hold the grinding wheel with both hands, align the grinding wheel positioning pin shaft at the bottom of the grinding wheel from the bottom of the grinding wheel assembly, hold the grinding wheel with one hand, and use the other hand to hold the grinding wheel fixing screw (3 pieces of 8mm hexagon socket head cap screws) for installation operation, resulting in the installation process being unable to be completed by a single person, with low installation efficiency and high labor costs; moreover, since the staff needs to hold the grinding wheel disc by hand for installation, it is impossible for the staff to maintain a certain safety distance from the grinding wheel disc, and the falling off of the grinding wheel disc is likely to cause a bruise accident. Summary of the Utility Model
[0004] The utility model provides a new type of grinding wheel disc to solve at least one of the above technical problems.
[0005] The technical solution adopted by the utility model is as follows:
[0006] A new type of grinding wheel disc includes a wheel disc main body, the wheel disc main body has an installation surface adapted to the installation station of the grinding wheel equipment, and an adsorption mechanism for adsorbing and fixing to the installation station of the grinding wheel is provided on the installation surface.
[0007] Preferably, the adsorption mechanism includes a plurality of magnetic blocks arranged on the installation surface, and the sum of the magnetic forces generated by the plurality of magnetic blocks is greater than the gravity of the wheel disc main body.
[0008] Preferably, a plurality of fixing grooves are provided on the installation surface, and the magnetic blocks are fixedly connected to the fixing grooves.
[0009] Preferably, a plurality of limit card slots are provided on the side wall of the wheel disc main body, and a reciprocating swing claw is provided on the installation station of the grinding wheel equipment, and the claw swings to have a first position in contact with the limit card slot and a second position separated from the limit card slot.
[0010] Preferably, a protective retaining ring is provided on the mounting surface of the wheel disc body, and the outer diameter of the protective retaining ring is the same as the outer diameter of the wheel disc body.
[0011] Preferably, the protective retaining ring is detachably connected to the wheel disc body.
[0012] Preferably, a number of second bolt holes are provided on the wheel disc body, a number of third bolt holes matching the second bolt holes are provided on the protective retaining ring, and fixing bolts are connected between the second bolt holes and the third bolt holes.
[0013] Preferably, a number of groups of mounting holes for connecting the installation station of the grinding machine equipment are provided on the wheel disc body.
[0014] Preferably, one end of the wheel disc body away from the mounting surface is a grinding wheel mounting end face, a limiting boss is provided on the grinding wheel mounting end face, and a limiting groove matching the limiting boss is provided at the center of the grinding wheel.
[0015] Preferably, a mounting groove is provided on the mounting surface of the wheel disc body, a number of groups of first bolt holes are provided on the mounting groove, and socket head cap screws for connecting the grinding wheel are threadedly connected in the first bolt holes.
[0016] Due to the adoption of the above technical solutions, the beneficial effects obtained by the present utility model are as follows:
[0017] 1. In this application, in order to improve the safety of the installation of the wheel disc body and the installation station of the grinding machine equipment, by providing an adsorption mechanism on the mounting surface of the wheel disc body, when the staff installs the wheel disc body, the adsorption mechanism adsorbs and fixes with the installation station of the grinding machine equipment. The staff can hold the wheel disc body with one hand and adjust the position, making the installation of the wheel disc body more labor-saving. After the adjustment of the installation position of the wheel disc body is completed, under the action of the adsorption force of the adsorption mechanism, the wheel disc body is fixed on the installation station of the grinding machine equipment. The staff can free both hands, fix the connecting screw rod for connecting the wheel disc body with one hand, and operate the wrench for tightening the screw rod with the other hand, that is, the work of replacing and installing the wheel disc body can be completed by one person, improving the installation efficiency of the wheel disc body. The wheel disc body is adsorbed and fixed with the installation station of the grinding machine equipment through the adsorption force of the adsorption mechanism, without the need for manual lifting, so that a sufficient safe distance can be maintained between the staff and the wheel disc body, avoiding the wheel disc body falling off and injuring the staff, and greatly reducing the safety hazards in the process of the staff installing the wheel disc body.
[0018] 2. As a preferred embodiment of the present utility model, the adsorption mechanism includes a plurality of magnetic blocks arranged on the installation surface, and the sum of the magnetic forces generated by the plurality of magnetic blocks is greater than the gravity of the wheel disc main body. This ensures that the wheel disc main body will not fall off from the installation station of the grinding machine equipment under the action of its own gravity, and guarantees the safety during the installation process of the wheel disc main body.
[0019] The arrangement of the fixing groove facilitates the fixing of the magnetic block. The magnetic block and the fixing groove can be adhesively fixed through structural adhesive or fixed through threaded connection, preventing the magnetic block from detaching from the fixing groove.
[0020] 3. As a preferred embodiment of the present utility model, before the wheel disc main body is installed on the installation station of the grinding machine equipment, the claw is swung to the second position. After the wheel disc main body is installed on the installation station of the grinding machine equipment, the claw is swung from the second position to the first position, so that the teeth on the claw are in contact with the limit card slot, forming a limit locking structure, preventing the wheel disc main body from rotating, avoiding the position deviation of the wheel disc main body during the installation of the bolts due to external force changes, and further avoiding the secondary adjustment of the position of the wheel disc main body, ensuring the installation accuracy and installation efficiency of the wheel disc main body.
[0021] 4. As a preferred embodiment of the present utility model, through the arrangement of the protective retaining ring, one end of the limit card slot adjacent to the installation station of the grinding machine equipment can be blocked, and the protective retaining ring and the limit card slot cooperate to form a "∩"-shaped limit structure. After the wheel disc main body is connected to the installation station of the grinding machine equipment, the claw is swung to the first position. While the claw is in contact with and limited by the limit card slot, it is also in contact with and limited by the protective retaining ring, which can further prevent the wheel disc main body from falling off from the installation station of the grinding machine equipment.
[0022] In addition, through the arrangement of the protective retaining ring, the structural strength of the wheel disc main body can be enhanced, and the service life of the wheel disc main body can be increased.
[0023] The protective retaining ring is detachably connected to the wheel disc main body, which is convenient for regular maintenance or replacement of the protective retaining ring.
[0024] 5. As a preferred embodiment of the present utility model, through the arrangement of the limit boss, the grinding wheel can be limited and positioned in cooperation with the grinding wheel center limit slot, facilitating the quick and accurate installation of the grinding wheel. In addition, the limit boss can further enhance the structural strength of the wheel disc main body. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a schematic structural diagram of the specific embodiment of the present utility model;
[0026] Figure 2 is a front view of the present utility model;
[0027] Figure 3Explosion photo of the three-dimensional view of the present utility model;
[0028] Figure 4 Side view of the present utility model.
[0029] The accompanying drawings described herein are used to provide a further understanding of the present utility model, and constitute a part of the present utility model. The illustrative embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation of the present utility model.
[0030] In the accompanying drawings:
[0031] 1. Disc body; 101. Mounting hole; 102. Mounting groove; 103. First bolt hole; 104. Second bolt hole; 2. Fixed groove; 3. Magnetic block; 4. Protective retaining ring; 401. Third bolt hole; 5. Limit card slot; 6. Limit boss. Detailed implementation manners
[0032] In order to more clearly illustrate the overall concept of the present utility model, the following will be described in detail by way of examples in conjunction with the drawings in the specification.
[0033] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present utility model is not limited by the specific embodiments disclosed below.
[0034] In addition, in the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0035] In the present utility model, unless otherwise clearly defined and limited, the terms "mount", "connect", "couple", "fix", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or a communication connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0036] In the present utility model, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the descriptions with reference to terms such as "embodiment", "example", "an embodiment", "example" or "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
[0037] Referring to Figures 1-4 , a new type of grinding wheel disc, comprising a wheel disc main body 1, the wheel disc main body 1 having a mounting surface adapted to the mounting station of the grinding machine equipment, and an adsorption mechanism for adsorbing and fixing to the mounting station of the grinding machine is provided on the mounting surface.
[0038] Those skilled in the art can understand that the cutting blade of the tobacco cutter is relatively large, and a large grinding machine is required to regularly grind the blade to ensure the cutting efficiency. Generally, the output end of the large grinding machine is detachably connected with the wheel disc main body 1, and the wheel disc main body 1 is used to fix the grinding wheel. The weight of the wheel disc main body 1 reaches 15 - 40 Kg. In order to improve the safety of the installation of the wheel disc main body 1 on the mounting station of the grinding machine equipment, by providing an adsorption mechanism on the mounting surface of the wheel disc main body 1, when the staff installs the wheel disc main body 1, the adsorption mechanism is adsorbed and fixed to the mounting station of the grinding machine equipment. The staff can hold the wheel disc main body 1 with one hand and adjust the position, making the installation of the wheel disc main body 1 more labor-saving. After the adjustment of the installation position of the wheel disc main body 1 is completed, under the action of the adsorption force of the adsorption mechanism, the wheel disc main body 1 is fixed on the mounting station of the grinding machine equipment. The staff can free both hands, fix the connecting screw for connecting the wheel disc main body 1 with one hand, and operate the wrench for tightening the screw with the other hand, that is, the work of replacing and installing the wheel disc main body 1 can be completed by a single person, improving the installation efficiency of the wheel disc main body 1. The wheel disc main body 1 is adsorbed and fixed to the mounting station of the grinding machine equipment through the adsorption force of the adsorption mechanism, without the need for manual lifting, so that a sufficient safe distance can be maintained between the staff and the wheel disc main body 1, avoiding the wheel disc main body 1 from falling off and injuring the staff, and greatly reducing the safety hazards during the installation process of the staff installing the wheel disc main body 1.
[0039] In addition, it should be noted that the adsorption mechanism includes a plurality of magnetic blocks 3 provided on the mounting surface, and the sum of the magnetic forces generated by the plurality of magnetic blocks 3 is greater than the gravity of the wheel disc main body 1. To ensure that the wheel disc main body 1 will not fall off from the mounting station of the grinding machine equipment under the action of its own gravity and ensure the safety of the installation process of the wheel disc main body 1.
[0040] Furthermore, a plurality of fixing grooves 2 are provided on the installation surface, and the magnetic blocks 3 are fixedly connected to the fixing grooves 2. The arrangement of the fixing grooves 2 facilitates the fixing of the magnetic blocks 3. The magnetic blocks 3 and the fixing grooves 2 can be fixedly bonded by structural adhesive or fixed by screw connection to prevent the magnetic blocks 3 from detaching from the fixing grooves 2.
[0041] A plurality of groups of mounting holes 101 for connecting to the installation station of the grinding machine equipment are provided on the wheel disc main body 1. The wheel disc main body 1 and the installation station of the grinding machine equipment can be fixedly installed through the mounting holes 101 and hexagon socket head cap screws.
[0042] As a preferred embodiment of the wheel disc main body 1, referring to Figure 1 、 Figure 3 、 Figure 4 a plurality of limiting card slots 5 are provided on the side wall of the wheel disc main body 1, and a reciprocating claw is provided on the installation station of the grinding machine equipment. The claw swings to have a first position in contact with the limiting card slot 5 and a second position separated from the limiting card slot 5.
[0043] Before the wheel disc main body 1 is installed on the installation station of the grinding machine equipment, the claw is swung to the second position. After the wheel disc main body 1 is installed on the installation station of the grinding machine equipment, the claw is swung from the second position to the first position, so that the teeth on the claw are in contact with the limiting card slot 5 to form a limiting locking structure, preventing the wheel disc main body 1 from rotating, avoiding the position deviation of the wheel disc main body 1 due to external force changes during the installation of the bolts of the wheel disc main body 1, and further avoiding the secondary adjustment of the position of the wheel disc main body 1, ensuring the installation accuracy and installation efficiency of the wheel disc main body 1.
[0044] As another preferred embodiment of the wheel disc main body 1, referring to Figures 1-4 a protective retaining ring 4 is provided on the installation surface of the wheel disc main body 1, and the outer diameter of the protective retaining ring 4 is the same as the outer diameter of the wheel disc main body 1.
[0045] Through the arrangement of the protective retaining ring 4, one end adjacent to the installation of the limiting card slot 5 and the installation station of the grinding machine equipment can be blocked, so that the protective retaining ring 4 and the limiting card slot 5 cooperate to form an inverted "∩" - shaped limiting structure. After the wheel disc main body 1 is connected to the installation station of the grinding machine equipment, the claw is swung to the first position. While the claw is in contact and limited with the limiting card slot 5, it is also in contact and limited with the protective retaining ring 4, which can further prevent the wheel disc main body 1 from falling off the installation station of the grinding machine equipment.
[0046] In addition, through the arrangement of the protective retaining ring 4, the structural strength of the wheel disc main body 1 can be enhanced, and the service life of the wheel disc main body 1 can be increased.
[0047] Furthermore, the protective retaining ring 4 and the wheel disc main body 1 are detachably connected, which is convenient for regular maintenance or replacement of the protective retaining ring 4.
[0048] Specifically, a plurality of second bolt holes 104 are provided on the roulette main body 1, and a plurality of third bolt holes 401 matching the second bolt holes 104 are provided on the protective retaining ring 4. A fixing bolt is connected between the second bolt hole 104 and the third bolt hole 401. The arrangement of the fixing bolt, the second bolt hole 104, and the third bolt hole 401 facilitates the installation of the protective retaining ring 4 on the roulette main body 1.
[0049] As a specific embodiment of the present application, one end of the roulette main body 1 away from the installation surface is a grinding wheel installation end surface. A limiting boss 6 is provided on the grinding wheel installation end surface, and a limiting groove matching the limiting boss 6 is provided at the center of the grinding wheel. The setting of the limiting boss 6 can cooperate with the limiting groove at the center of the grinding wheel to limit and position the grinding wheel, facilitating the quick and accurate installation of the grinding wheel. In addition, the limiting boss 6 can further enhance the structural strength of the roulette main body 1.
[0050] An installation groove 102 is provided on the installation surface of the roulette main body 1. A plurality of groups of first bolt holes 103 are provided on the installation groove 102. An internal hexagonal bolt for connecting the grinding wheel is threadedly connected in the first bolt hole 103. The arrangement of the installation groove 102, the first bolt hole 103, and the internal hexagonal bolt facilitates the fixed connection of the grinding wheel to the roulette main body 1. Among them, at least three first bolt holes 103 are arranged circumferentially along the installation groove 102 to increase the stability of the grinding wheel installation.
[0051] What is not described in this utility model can be realized by adopting or referring to the existing technology.
[0052] Each embodiment in this specification is described in a progressive manner. The same or similar parts among the embodiments can be referred to each other, and the key points of each embodiment are the differences from other embodiments.
[0053] The above description is only for the embodiments of the present utility model and is not intended to limit the present utility model. For those skilled in the art, various modifications and changes can be made to the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the scope of the claims of the present utility model.
Claims
1. A new grinding wheel, comprising a wheel body (1), characterized in that: The wheel disc body (1) has a mounting surface that matches with the grinding machine equipment mounting station, and the mounting surface is provided with an adsorption mechanism that is adsorbed and fixed with the grinding machine mounting station; The adsorption mechanism comprises a plurality of magnetic blocks (3) arranged on a mounting surface, the sum of the magnetic forces generated by the plurality of magnetic blocks (3) being greater than the gravity of the wheel disc body (1); and a plurality of fixing grooves (2) are arranged on the mounting surface, and the magnetic blocks (3) are fixedly connected to the fixing grooves (2).
2. The grinding wheel according to claim 1, characterized in that: The side wall of the wheel disc body (1) is provided with a plurality of limit slots (5), and the grinding machine equipment installation station is provided with a reciprocatingly swinging claw, which swings to have a first position abutting against the limit slot (5) and a second position separated from the limit slot (5).
3. The grinding wheel according to claim 2, characterized in that: A protective retaining ring (4) is provided on the mounting surface of the wheel disc body (1), and the outer diameter of the protective retaining ring (4) is the same as the outer diameter of the wheel disc body (1).
4. The grinding wheel according to claim 3, characterized in that: The protective retaining ring (4) is detachably connected to the wheel disc body (1).
5. The grinding wheel according to claim 4, characterized in that: The wheel disc body (1) is provided with a plurality of second bolt holes (104), the protective retaining ring (4) is provided with a plurality of third bolt holes (401) matching the second bolt holes (104), and fixing bolts are connected between the second bolt holes (104) and the third bolt holes (401).
6. The grinding wheel according to any one of claims 1 to 5, characterized in that: The wheel disc body (1) is provided with a plurality of groups of mounting holes (101) for connecting to the mounting station of the grinding wheel machine equipment.
7. The grinding wheel according to any one of claims 1 to 5, characterized in that: The end of the wheel disc body (1) away from the mounting surface is a grinding wheel mounting end surface, the grinding wheel mounting end surface is provided with a limiting boss (6), and the center of the grinding wheel is provided with a limiting groove that cooperates with the limiting boss (6).
8. The grinding wheel according to claim 7, characterized in that: A mounting groove (102) is provided on the mounting surface of the wheel disc body (1), and a plurality of groups of first bolt holes (103) are provided on the mounting groove (102). The first bolt holes (103) are internally threadedly connected with hexagon socket bolts for connecting a grinding wheel.