Electric tensioner for double-wall corrugated pipe
By designing an electric tensioner, using the motor to drive the clamp to move, the problem of time-consuming and labor-consuming and poor adaptability of the clamp during the construction of corrugated pipes is solved, and the rapid tightening of double-wall corrugated pipes is achieved and the construction efficiency is improved.
Patent Information
- Application Number
- CN202421878758.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-05
AI Technical Summary
In the construction of bellows, the problem of manual tensioning is time-consuming and labor-consuming, poor adaptability of the size of the auxiliary tensioner clamp ring, and small construction site, resulting in inconvenience in operation, resulting in low construction efficiency.
A double-wall corrugated electric tensioner is designed, which drives the movable side clamps to move through the motor to achieve rapid tightening of the upstream and downstream double-wall corrugated pipe.
The device can achieve rapid tightening of double-wall corrugated pipes without manpower, which improves construction efficiency and is suitable for projects with narrow construction sites, significantly improving the application effect in engineering practice.
Smart Images

Figure CN222986859U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an installation tensioning device for drainage pipes in the field of engineering construction, and particularly to an electric tensioner for double-wall corrugated pipes. Background Art
[0002] During the construction process of corrugated pipes, it usually involves the socket joint installation of two pipes. At present, most commonly, two methods are used to insert and tension the upstream and downstream corrugated pipes, namely manual tensioning or using an auxiliary tensioner. Among them, manual tensioning is simple in operation but time-consuming and laborious, with low work efficiency. And the commonly used pipe auxiliary tensioners on the market usually have poor adaptability of the snap ring size, and the snap ring needs to be frequently replaced when connecting pipes of different diameters. In response to this, the applicant has proposed a diameter-adjustable HDPE double-wall corrugated pipe installation tensioner (application number 2023222086502), which can be used for the docking tensioning of HDPE double-wall corrugated pipes with different diameters. However, this tensioner requires manual repeated operation of the ratchet wrench to tension the upstream and downstream double-wall corrugated pipes, which is time-consuming and laborious. Moreover, due to objective conditions such as the narrow construction site and limited working space for pipe installation, the above operation is rather inconvenient, thus reducing the construction efficiency. Summary of the Utility Model
[0003] In view of the above problems, the utility model provides an electric tensioner for double-wall corrugated pipes, which has a simple structure and convenient operation, and can realize the rapid tensioning of the upstream and downstream double-wall corrugated pipes without relying on manual labor, with higher construction efficiency.
[0004] The utility model is realized by the following technical solutions.
[0005] The electric tensioner for double-wall corrugated pipes is characterized in that it includes: a base plate, a motor fixedly arranged at one end of the base plate, a screw rod arranged along the length direction of the base plate, a movable-side clamp slidably arranged on the side of the base plate far from the motor for clamping the movable-side double-wall corrugated pipe, and a fixed-side clamp fixedly arranged on the side of the base plate close to the motor for clamping the fixed-side double-wall corrugated pipe; the screw rod penetrates through the fixed-side clamp rotatably, and one end of the screw rod is connected to the power output end of the motor, and the other end is threadedly penetrated through the movable-side clamp, so that the motor can drive the screw rod to rotate and drive the movable-side clamp to move towards the fixed-side clamp, thereby tensioning the movable-side double-wall corrugated pipe and the fixed-side double-wall corrugated pipe.
[0006] Preferably, the fixed-side clamp includes a fixed-end plate fixedly arranged on the upper surface of the side of the base plate close to the motor, and snap rings connected to both sides of the fixed-end plate for cooperatively clamping the fixed-side double-wall corrugated pipe; the movable-side clamp includes a sliding block slidably connected to the upper surface of the base plate, and snap rings connected to both sides of the sliding block for cooperatively clamping the movable-side double-wall corrugated pipe.
[0007] Preferably, the snap ring is bolted to the fixed end plate or the side of the sliding block through a T-shaped connecting block.
[0008] Preferably, a rib plate is arranged on the outer side of the T-shaped connecting block, one side of the rib plate is connected to the T-shaped connecting block, and the other side is connected to the snap ring.
[0009] Preferably, the present utility model further includes guide rods, which are arranged on both sides of the screw rod, and one end of each guide rod is fixedly connected to the fixed end plate, and the other end passes through the sliding block and is freely slidably connected to the sliding block.
[0010] Preferably, two guide rods are provided, and they are symmetrically arranged on both sides of the screw rod.
[0011] Preferably, the present utility model further includes a movable side end plate, which is fixedly arranged at the other end of the base plate relative to the motor. The end of the screw rod is rotatably connected to the movable side end plate, and the end of the guide rod is freely slidably connected to the movable side end plate.
[0012] Preferably, the storage battery is electrically connected to the motor to supply power to the motor.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The structure of the present utility model is simple, and it is convenient to install, disassemble and use. It drives the screw rod to rotate through the motor to drive the movable side clamp to move towards the fixed side clamp, so as to realize tightening the movable side double-wall corrugated pipe and the fixed side double-wall corrugated pipe, which can effectively reduce the labor consumption during the installation of the double-wall corrugated pipe, improve the tightening efficiency of the double-wall corrugated pipe, and is very suitable for use in pipe installation projects with narrow construction sites and limited working spaces. It has remarkable effects in engineering practice applications and has good promotion and application value. Brief Description of the Drawings
[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0015] Figure 2 is a usage schematic diagram of the present utility model;
[0016] Figure 3 is a top view of the present utility model;
[0017] Figure 4 is a front view of the present utility model;
[0018] The meanings of the marks in the above figures are as follows: base plate 1, motor 2, snap ring 3, fixed side clamp 4, fixed end plate 401, movable side clamp 5, sliding block 501, screw rod 6, guide rod 7, movable side end plate 8, movable side double-wall corrugated pipe 9, fixed side double-wall corrugated pipe 10, T-shaped connecting block 11, rib plate 12. Detailed Embodiments
[0019] The technical solution of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative work shall fall within the protection scope of the present utility model.
[0020] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. Embodiment
[0021] For the double-wall corrugated pipe electric tensioner, please refer to Figures 1 to 4 , which includes: a base plate 1, a motor 2 fixedly arranged at one end of the base plate 1, a screw rod 6 arranged along the length direction of the base plate 1, a movable-side clamp 5 slidably arranged on the side of the base plate 1 away from the motor 2 for clamping the movable-side double-wall corrugated pipe 9, and a fixed-side clamp 4 fixedly arranged on the side of the base plate 1 close to the motor 2 for clamping the fixed-side double-wall corrugated pipe 10; the screw rod 6 freely rotates through the fixed-side clamp 4, and one end of the screw rod 6 is connected to the power output end of the motor 2, and the other end is threadedly penetrated and connected to the movable-side clamp 5, so that the motor 2 can drive the screw rod 6 to rotate and drive the movable-side clamp 5 to move towards the fixed-side clamp 4, thereby tensioning the movable-side double-wall corrugated pipe 9 and the fixed-side double-wall corrugated pipe 10; in this embodiment, the base plate 1 provides a platform for the motor 2, the movable-side clamp 5 and the fixed-side clamp 4 to receive force and support. The base plate 1 can be made of high-strength aluminum profiles, which is beneficial to reducing the overall weight of the device while ensuring its strength and force stability; the motor 2 can be selected as a two-way motor, so as to realize the tensioning or separation of the fixed-side double-wall corrugated pipe 10 and the movable-side double-wall corrugated pipe 9 upstream and downstream, or to adjust the distance between the movable-side clamp 5 and the fixed-side clamp 4.
[0022] Further, in a preferred embodiment, the fixed-side clamp 4 includes a fixed end plate 401 fixedly arranged on the upper surface of the base plate 1 near the motor 2, and snap rings 3 connected to both sides of the fixed end plate 401 for clamping and fixing the fixed-side double-wall corrugated pipe 10; the movable-side clamp 5 includes a sliding block 501 slidably connected to the upper surface of the base plate 1, and snap rings 3 connected to both sides of the sliding block 501 for clamping and fixing the movable-side double-wall corrugated pipe 9; based on this structural arrangement, since the snap ring 3 is arc-shaped, it can better adapt to the shape of the double-wall corrugated pipe and can be embedded into the groove of the double-wall corrugated pipe to clamp and fix the double-wall corrugated pipe 10, thereby preventing the double-wall corrugated pipe from falling off from the fixed-side clamp 4 or the movable-side clamp 5.
[0023] Further, in a preferred embodiment, the snap ring 3 is bolted to the side surface of the fixed end plate 401 or the sliding block 501 through a T-shaped connection block 12; based on this structural arrangement, by bolting the T-shaped connection block 12 to the side surface of the fixed end plate 401 or the sliding block 501, it is convenient to replace snap rings 3 of different sizes to adapt to double-wall corrugated pipes of different size specifications.
[0024] In order to strengthen the connection strength and stability between the T-shaped connection block 11 and the snap ring 3, further, in a preferred embodiment, a rib plate 12 is arranged on the outer side surface of the T-shaped connection block 11, and one side of the rib plate 12 is connected to the T-shaped connection block 11 and the other side is connected to the snap ring 3.
[0025] In order to make the process of the motor 2 driving the screw 6 to rotate and drive the movable-side clamp 5 to move towards the fixed-side clamp 4 smoother, and to ensure the force stability between the screw 6 and the movable-side clamp 5 and the fixed-side clamp 4, further, in a preferred embodiment, the present invention further includes a guide rod 7. The guide rod 7 is arranged on both sides of the screw 6, and one end of the guide rod 7 is fixedly connected to the fixed end plate 401 and the other end passes through the sliding block 501 and is freely slidably connected to the sliding block 501.
[0026] Further, in a preferred embodiment, two guide rods 7 are arranged, and they are symmetrically arranged on both sides of the screw 6.
[0027] Further, in a preferred embodiment, the present invention further includes a movable-side end plate 8. The movable-side end plate 8 is fixedly arranged on the other end of the base plate 1 relative to the motor 2. The end of the screw 6 is rotatably connected to the movable-side end plate 8, and the end of the guide rod 7 is freely slidably connected to the movable-side end plate 8.
[0028] Further, in a preferred embodiment, the present utility model further includes a storage battery (not shown in the figure); the storage battery is electrically connected to the motor 2 to supply power to the motor 2, so that the present utility model can also be used without an external power source, thereby further improving the flexibility of use of the present utility model.
[0029] The working principle or usage method of the present utility model is as follows: Please refer to Figure 2 , please refer to Figures 1 to 4 , first drive the screw rod 6 to rotate by the motor 2 to drive the movable side clamp 5 to move, so as to adjust the distance between the movable side clamp 5 and the fixed side clamp 4 to a suitable distance. Then, clamp and fix the movable side double-wall corrugated pipe 9 and the fixed side double-wall corrugated pipe 10 respectively through the snap rings 3 of the movable side clamp 5 and the fixed side clamp 4, and check whether the movable side clamp 5, the fixed side clamp 4 and the double-wall corrugated pipe are firmly connected; then start the motor 2 to drive the screw rod 6 to rotate to drive the movable side clamp 5 to move towards the fixed side clamp 4 to a suitable position, and further drive the movable side double-wall corrugated pipe 9 to move towards the fixed side double-wall corrugated pipe 10, thereby realizing the rapid tensioning and installation of the upstream and downstream double-wall corrugated pipes. The above process does not require manual labor, improves the tensioning efficiency of the double-wall corrugated pipe, and is very suitable for use in pipe installation projects with narrow construction sites and limited working spaces. It has remarkable effects in engineering practice applications and has good promotion and application value; similarly, when it is necessary to separate the double-wall corrugated pipes connected by socket joints, the rotation direction of the motor 2 can also be controlled to drive the screw rod 6 to rotate to drive the movable side clamp 5 to move away from the fixed side clamp 4.
Claims
1. Double-wall corrugated pipe electric tensioner, characterized in that: include: A base plate, a motor fixedly arranged at one end of the base plate, a screw arranged along the length direction of the base plate, a movable side clamp slidably arranged on the side of the base plate away from the motor and clamping the movable side double-wall corrugated tube, and a fixed side clamp fixedly arranged on the side of the base plate close to the motor and clamping the fixed side double-wall corrugated tube; the screw can freely rotate through the fixed side clamp, and one end of the screw is connected to the power output end of the motor, and the other end is threadedly connected to the movable side clamp, so that the motor can drive the screw to rotate and drive the movable side clamp to move toward the fixed side clamp, thereby tightening the movable side double-wall corrugated tube and the fixed side double-wall corrugated tube.
2. The double-wall corrugated pipe electric tensioner according to claim 1, characterized in that: The fixed side clamp includes a fixed end plate fixedly arranged on the upper surface of the base plate close to the motor side, and is connected to both sides of the fixed end plate to cooperate with clamping the double-wall corrugated pipe on the fixed side; the movable side clamp includes a sliding block slidably connected to the upper surface of the base plate, and is connected to both sides of the sliding block to cooperate with clamping the double-wall corrugated pipe on the movable side.
3. The double-wall corrugated pipe electric tensioner according to claim 2, characterized in that: The clamping ring is bolted to the fixed end plate or the side of the sliding block through a T-shaped connecting block.
4. The double-wall corrugated pipe electric tensioner according to claim 3, characterized in that: A rib plate is arranged on the outer side surface of the T-shaped connecting block, one side of the rib plate is connected to the T-shaped connecting block, and the other side of the rib plate is connected to the clamping ring.
5. The double-wall corrugated pipe electric tensioner according to claim 2, characterized in that: It also includes a guide rod, which is arranged on both sides of the screw rod, and one end of the guide rod is fixedly connected to the fixed end plate, and the other end of the guide rod passes through the sliding block and is freely slidably connected to the sliding block.
6. The double-wall corrugated pipe electric tensioner according to claim 5, characterized in that: Two guide rods are provided, and they are symmetrically arranged on both sides of the screw rod.
7. The double-wall corrugated pipe electric tensioner according to claim 5, characterized in that: It also includes a movable side end plate, which is fixedly arranged on the other end of the base plate relative to the motor, the end of the screw rod is rotatably connected to the movable side end plate, and the end of the guide rod is freely slidably connected to the movable side end plate.
8. The electric double-wall corrugated pipe tensioner according to claim 1, characterized in that: It also includes a battery, which is electrically connected to the motor to supply power to the motor.