PVC hairline fiber melt spinning mechanism
By designing a PVC hair fiber melt spinning mechanism including a weighing sensor and a driving component, the problem that manually pouring PVC particles raw materials cannot accurately control the amount, and the precise control and automated operation of the raw materials are achieved, and the production efficiency and safety are improved.
Patent Information
- Application Number
- CN202421541238.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-02
AI Technical Summary
In the production of existing PVC hair fibers, the PVC pellet raw materials are manually poured into the feeding port of the extruder, and the amount of raw materials cannot be accurately controlled, resulting in waste of raw materials, and manual operation is time-consuming and labor-intensive, which increases labor intensity.
A PVC hair fiber melt spinning mechanism is designed, including a fixed base, an extruder, a weighing sensor, a display screen and a driving assembly. The weight of raw materials is detected by the weighing sensor, and the display screen displays the weight, which is convenient for controlling the amount of raw materials; the driving component drives the winding roller to rotate and wrap the pull rope to achieve automatic upward movement of the loading frame and automatic pouring of raw materials.
Accurate control of PVC pellet raw materials is achieved, raw material waste is reduced, operating procedures are simplified, labor intensity is reduced, and production efficiency is improved.
Smart Images

Figure CN222987525U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hair fiber production equipment, in particular to a PVC hair fiber melt spinning mechanism. Background Art
[0002] A wig is an artificial product, usually made of artificial fibers or real human hair. In the existing production of PVC hair fibers, it is generally manufactured through a PVC hair fiber melt spinning mechanism.
[0003] In the process of fiber melt spinning, first, the polymer raw material is fed into a screw extruder, sent to the heating zone by a rotating screw, extruded and melted, and then sent forward to a metering pump. The metering pump controls and ensures the stable flow of the polymer melt into the spinning box. In the box, the melt is filtered and pressed into a porous spinneret to eject a melt stream, and then quickly solidified into a solidified filament fiber by the cold air blown out by a temperature-adjusting air box.
[0004] The melt conveying system is the starting point of the entire melt spinning machine. At present, generally, PVC pellet raw materials are manually poured into the feeding port of the extruder, and the amount of PVC pellet raw materials added cannot be accurately controlled according to needs, which easily causes waste of raw materials. Moreover, it is time-consuming and laborious to lift the raw materials and pour them into the feeding port, increasing the labor intensity of the staff. Therefore, a PVC hair fiber melt spinning mechanism is needed to solve the above problems. Content of the Utility Model
[0005] In view of the deficiencies of the prior art, the utility model provides a PVC hair fiber melt spinning mechanism to solve the problems mentioned in the above background.
[0006] The utility model provides the following technical solutions: A PVC hair fiber melt spinning mechanism, including:
[0007] A fixed base, on both sides of the upper surface of which are fixedly provided vertical frames.
[0008] An extruder, which is arranged on one side of the vertical frame, and a feeding hopper is arranged on the upper surface of the end of the extruder close to the vertical frame.
[0009] A support platform is fixedly arranged at the center of the upper surface of the fixed base. A limit frame is fixedly arranged on the upper end of the support platform. A weighing sensor is arranged at the center of the bottom surface of the limit frame. An upper feeding frame is placed on the upper surface of the weighing sensor within the limit frame. The bottom surface inside the upper feeding frame is inclined downward towards the opening. A top plate is fixedly arranged on the upper surface of the vertical frame, and a driving component is arranged on the upper surface of the top plate.
[0010] The driving component includes a winding roller, which is rotatably arranged above the top plate.
[0011] Preferably, a display screen is provided on the surface of the limiting frame away from the extruder, and the display screen is electrically connected to the weighing sensor.
[0012] Preferably, T-shaped sliding grooves are formed on the sides of the two vertical frames close to each other, and T-shaped sliding blocks are fixedly arranged at the upper ends of both sides of the outer surface of the feeding frame. The feeding frame is slidably connected to the vertical frame through the T-shaped sliding blocks.
[0013] Preferably, the driving assembly further includes a vertical plate, a driving motor, a first pulling rope and a second pulling rope. A switch for controlling the operation of the driving motor is arranged on the back of one of the vertical frames. A through hole is formed in the center of the top plate. There are two vertical plates, and both vertical plates are fixedly arranged on the upper surface of the top plate and on both sides of the through hole.
[0014] Preferably, the winding roller is rotatably arranged between the two vertical plates. One end side shaft of the winding roller passes through the vertical plate and is fixedly connected to the output end of the driving motor. The first pulling rope is wound around the outer surface of the winding roller. A U-shaped frame is fixedly arranged in the middle of the upper surface of the feeding frame. A connecting ear is fixedly arranged at the center of the upper surface of the U-shaped frame. The lower end of the first pulling rope passes through the through hole and is connected to the connecting ear.
[0015] Preferably, side frames are fixedly arranged at the upper ends of both sides of the two vertical plates. A guiding roller is arranged at the upper end between the two side frames on the same side of the two vertical plates. The second pulling rope is arranged on the outer surface of the guiding roller.
[0016] Preferably, a clamping groove is formed on the side wall at the opening of the feeding frame. A baffle is arranged on the feeding frame through the clamping groove. One end of the second pulling rope is connected to the baffle, and the baffle is detachable.
[0017] Compared with the prior art, the present utility model has the following beneficial effects:
[0018] 1. For this PVC hair fiber melt spinning mechanism, when adding PVC particle raw materials into the feeding frame, through the arranged weighing sensor, the weight of the PVC particle raw materials inside the feeding frame can be effectively detected. By setting the display screen, the weight can be displayed, which is convenient for the staff to effectively control the amount of added PVC particle raw materials and avoid waste of raw materials.
[0019] 2. For this PVC hair fiber melt spinning mechanism, through the operation of the driving motor, the winding roller can be effectively driven to rotate. During the rotation of the winding roller, the first pulling rope is wound, and then the first pulling rope pulls the feeding frame to move vertically upward to the upper feeding port of the feeding hopper. By pulling the end of the second pulling rope away from the baffle, under the guiding action of the guiding roller, the direction of the force is changed, and the second pulling rope can effectively pull the baffle to move upward and open, and the raw materials inside the feeding frame can slide into the feeding hopper. The operation is simple, time-saving and labor-saving. Description of the Drawings
[0020] Figure 1 This is a schematic diagram of the overall structure of the PVC hair fiber melt spinning mechanism of the present utility model;
[0021] Figure 2 This is a schematic diagram of the working principle of the driving component of the present utility model;
[0022] Figure 3 This is a schematic diagram of the installation structure of the limiting frame and the vertical frame of the present utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the driving component of the present utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the feeding frame of the present utility model.
[0025] In the figure: 1. Fixed base; 2. Limiting frame; 201. Display screen; 202. Weighing sensor; 3. Feeding frame; 301. Baffle; 302. T-shaped slider; 303. U-shaped frame; 4. Vertical frame; 401. T-shaped chute; 5. Extruder; 501. Feeding hopper; 6. Top plate; 601. Perforation; 7. Driving component; 701. Vertical plate; 702. Winding roller; 703. Driving motor; 704. First pulling rope; 705. Side frame; 706. Guide roller; 707. Second pulling rope. Detailed implementation manners
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] Please refer to Figures 1-5 , the PVC hair fiber melt spinning mechanism includes:
[0028] A fixed base 1, and vertical frames 4 are fixedly arranged on both sides of the upper surface of the fixed base 1;
[0029] An extruder 5, the extruder 5 is arranged on one side of the vertical frame 4, and a feeding hopper 501 is arranged on the upper surface of the end of the extruder 5 close to the vertical frame 4;
[0030] A support platform is fixedly arranged at the center of the upper surface of the fixed base 1, a limiting frame 2 is fixedly arranged on the upper end of the support platform, a weighing sensor 202 is arranged at the center of the bottom surface of the limiting frame 2, a feeding frame 3 is placed on the upper surface of the weighing sensor 202 inside the limiting frame 2, the inner bottom surface of the feeding frame 3 is inclined downward towards the opening end, a top plate 6 is fixedly arranged on the upper surface of the vertical frame 4, and a driving component 7 is arranged on the upper surface of the top plate 6;
[0031] The driving assembly 7 includes a winding roller 702 which is rotatably arranged above the top plate 6.
[0032] Among them; a display screen 201 is arranged on the surface of one end of the limiting frame 2 away from the extruder 5. The display screen 201 is electrically connected to the weighing sensor 202. T-shaped sliding grooves 401 are opened on the sides of the two vertical frames 4 close to each other. T-shaped sliding blocks 302 are fixedly arranged at the upper ends of both sides of the outer surface of the feeding frame 3. The feeding frame 3 is slidably connected to the vertical frame 4 through the T-shaped sliding blocks 302. When adding PVC particle raw materials into the feeding frame 3, through the arranged weighing sensor 202, the weight of the PVC particle raw materials inside the feeding frame 3 can be effectively detected. By arranging the display screen 201, the weight can be displayed, which is convenient for the staff to effectively control the amount of PVC particle raw materials added.
[0033] Among them; the driving assembly 7 further includes a vertical plate 701, a driving motor 703, a first pulling rope 704 and a second pulling rope 707. A switch for controlling the operation of the driving motor 703 is arranged on the back of one vertical frame 4. A through hole 601 is opened at the center of the top plate 6. There are two vertical plates 701, and both vertical plates 701 are fixedly arranged on the upper surface of the top plate 6 and are located on both sides of the through hole 601. By arranging the vertical plate 701, it is convenient to install the winding roller 702. By arranging the through hole 601, it is convenient for the first pulling rope 704 to pass through.
[0034] Among them; the winding roller 702 is rotatably arranged between the two vertical plates 701. One end side shaft of the winding roller 702 passes through the vertical plate 701 and is fixedly connected to the output end of the driving motor 703. The first pulling rope 704 is wound around the outer surface of the winding roller 702. A U-shaped frame 303 is fixedly arranged at the middle end of the upper surface of the feeding frame 3. A connecting ear is fixedly arranged at the center of the upper surface of the U-shaped frame 303. The lower end of the first pulling rope 704 passes through the through hole 601 and is connected to the connecting ear. When an appropriate amount of PVC particle raw materials are added into the feeding frame 3, by the operation of the driving motor 703, the winding roller 702 can be effectively driven to rotate. During the rotation of the winding roller 702, the first pulling rope 704 is wound, and then the first pulling rope 704 pulls the feeding frame 3 to vertically move up to the upper feeding port of the feeding hopper 501.
[0035] Wherein, side frames 705 are fixedly arranged at the upper ends on both sides of the two vertical plates 701. A guiding roller 706 is arranged at the upper end between the two side frames 705 on the same side of the two vertical plates 701. The second pulling rope 707 is arranged on the outer surface of the guiding roller 706. A clamping groove is formed in the side wall at the opening of the feeding frame 3. The feeding frame 3 is provided with a baffle 301 through the clamping groove. One end of the second pulling rope 707 is connected to the baffle 301. The baffle 301 is detachable. When the feeding frame 3 moves upward to the upper feeding port of the feeding hopper 501, by pulling the end of the second pulling rope 707 away from the baffle 301, under the guiding action of the guiding roller 706, the direction of the force is changed, and the second pulling rope 707 can effectively pull the baffle 301 upward to open, and the raw materials inside the feeding frame 3 can slide into the inside of the feeding hopper 501. The operation is simple, time-saving and labor-saving.
[0036] Working principle: When adding PVC particle raw materials into the feeding frame 3, through the arranged weighing sensor 202, the weight of the PVC particle raw materials inside the feeding frame 3 can be effectively detected. Through the arranged display screen 201, the weight can be displayed, which is convenient for the staff to effectively control the amount of PVC particle raw materials added.
[0037] Furthermore, when an appropriate amount of PVC particle raw materials are added into the feeding frame 3, by operating the driving motor 703, the winding roller 702 can be effectively driven to rotate. During the rotation of the winding roller 702, the first pulling rope 704 is wound, and then the first pulling rope 704 pulls the feeding frame 3 to move vertically upward to the upper feeding port of the feeding hopper 501. When the feeding frame 3 moves upward to the upper feeding port of the feeding hopper 501, by pulling the end of the second pulling rope 707 away from the baffle 301, under the guiding action of the guiding roller 706, the direction of the force is changed, and the second pulling rope 707 can effectively pull the baffle 301 upward to open, and the raw materials inside the feeding frame 3 can slide into the inside of the feeding hopper 501. The operation is simple, time-saving and labor-saving.
[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. PVC hair fiber melt spinning mechanism, including: A fixed base (1), wherein vertical frames (4) are fixedly arranged on both sides of the upper surface of the fixed base (1); An extruder (5), the extruder (5) being arranged on one side of the vertical frame (4), and a feeding hopper (501) being arranged on an upper end surface of the extruder (5) close to one end of the vertical frame (4); The invention is characterized in that a support platform is fixedly provided at the center of the upper surface of the fixed base (1), a limit frame (2) is fixedly provided on the upper end of the support platform, a weighing sensor (202) is provided at the center of the bottom surface of the limit frame (2), a loading frame (3) is placed inside the limit frame (2) and on the upper surface of the weighing sensor (202), the bottom surface of the loading frame (3) is tilted downward at one end facing the opening, a top plate (6) is fixedly provided on the upper surface of the vertical frame (4), and a driving assembly (7) is provided on the upper surface of the top plate (6); The driving assembly (7) comprises a winding roller (702), and the winding roller (702) is rotatably arranged above the top plate (6).
2. The PVC hair fiber melt spinning mechanism according to claim 1, characterized in that: A display screen (201) is provided on the surface of one end of the limit frame (2) facing away from the extruder (5), and the display screen (201) is electrically connected to the weighing sensor (202).
3. The PVC hair fiber melt spinning mechanism according to claim 1, characterized in that: A T-shaped slide groove (401) is provided on one side of the two vertical frames (4) close to each other, and T-shaped slide blocks (302) are fixedly provided on the upper ends of both sides of the outer surface of the loading frame (3), and the loading frame (3) is slidably connected to the vertical frames (4) via the T-shaped slide blocks (302).
4. The PVC hair fiber melt spinning mechanism according to claim 3, characterized in that: The driving assembly (7) further comprises a vertical plate (701), a driving motor (703), a first pull rope (704) and a second pull rope (707); a switch for controlling the operation of the driving motor (703) is arranged on the back of one of the vertical frames (4); a through hole (601) is provided at the center of the top plate (6); two vertical plates (701) are arranged; the two vertical plates (701) are fixedly arranged on the upper surface of the top plate (6) and are located on both sides of the through hole (601).
5. The PVC hair fiber melt spinning mechanism according to claim 4, characterized in that: The winding roller (702) is rotatably arranged between the two vertical plates (701); a side shaft at one end of the winding roller (702) passes through the vertical plate (701) and is fixedly connected to the output end of the driving motor (703); the first pull rope (704) is wound around the outer surface of the winding roller (702); a U-shaped frame (303) is fixedly arranged at the middle end of the upper surface of the loading frame (3); a connecting ear is fixedly arranged at the center of the upper surface of the U-shaped frame (303); and the lower end of the first pull rope (704) passes through the through hole (601) and is connected to the connecting ear.
6. The PVC hair fiber melt spinning mechanism according to claim 5, characterized in that: Side frames (705) are fixedly arranged at the upper ends of both sides of the two vertical plates (701), a guide roller (706) is arranged at the upper end between the two side frames (705) on the same side of the two vertical plates (701), and the second pull rope (707) is arranged on the outer surface of the guide roller (706).
7. The PVC hair fiber melt spinning mechanism according to claim 6, characterized in that: A slot is provided on the side wall at the opening of the loading frame (3), and a baffle (301) is provided on the loading frame (3) via the slot. One end of the second pull rope (707) is connected to the baffle (301), and the baffle (301) is detachable.