This invention discloses a down-proof,
flame-retardant, and heat-insulating sandwich structure and manufacturing method for down products, including a five-layer and a seven-layer type: the five-layer type consists of, from the inside out, a chemical
fiber or
silk fiber cloth, a
glass fiber cloth, a
basalt or
ceramic fiber cloth, a down filling layer, and then the above three
layers are symmetrically composited; the seven-layer type, based on the five-layer type, adds a natural
flame-retardant and static-free cotton and linen
fiber cloth on the innermost outermost layer, achieving electrical insulation and double
fire resistance. An electrostatic field is formed by the friction between the chemical fiber /
silk cloth and the inorganic fiber cloth, causing the down to be adsorbed in the middle and blocked by like-particle repulsion, effectively preventing down leakage; simultaneously, the inorganic
fire resistance of
glass fiber,
basalt, or
ceramic fiber and the natural
flame retardancy of cotton and linen are used to construct a fire barrier. The manufacturing method includes the preparation of the triboelectric layer, sandwich
assembly, and pressing fixation, using sewing or
hot pressing processes to ensure that the electrostatic and flame-retardant properties are not compromised. This structure combines down leakage prevention, flame retardancy, warmth, and comfort, and the process is simple, making it suitable for various down products.