Geomembrane welding machine
By designing a geomembrane welding machine that includes cleaning devices and extrusion devices, the problem of debris and folds on the surface of the geomembrane affecting the welding quality is solved, efficient debris removal and fold flatness are achieved, and welding quality and efficiency are improved.
Patent Information
- Application Number
- CN202421781350.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-25
AI Technical Summary
During the geomembrane welding process, debris and wrinkles on the surface of the geomembrane affect the welding quality, and it is difficult for the prior art to completely remove debris and effectively remove wrinkles.
A geomembrane welding machine is designed, which includes two cleaning devices and an extrusion device to remove dust and oil from the surface through the cleaning device, and straighten and smooth the folds through the extrusion and drag device.
Effectively remove debris and wrinkles on the surface of the geomembrane, improve welding quality and efficiency, and ensure the normal progress of the welding process.
Smart Images

Figure CN222987594U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of geomembrane welding, and in particular relates to a geomembrane welding machine. Background Art
[0002] Geomembrane is a geotechnical anti-seepage material made of plastic film as the anti-seepage base material and non-woven fabric. Its anti-seepage performance mainly depends on the anti-seepage performance of the plastic film. They are a kind of polymer chemical flexible material with the advantages of small specific gravity, strong elongation, high adaptability to deformation, corrosion resistance, low temperature resistance and good anti-freezing performance. Its main mechanism is to use the impermeability of plastic film to cut off the leakage channel of earth dam, and to withstand water pressure and adapt to the deformation of dam body with its large tensile strength and elongation. Non-woven fabric is also a kind of polymer short fiber chemical material, which is formed by needle punching or hot bonding, and has high tensile strength and elongation.
[0003] When geomembranes are used over a large area, they need to be welded. When actually welding geomembranes, there is usually a lot of debris on the surface of the geomembrane, which affects the normal operation of the geomembrane welding machine. To ensure the normal welding work, the surface of the geomembrane needs to be cleaned by manpower alone. In the prior art, such as patent 2019214964119, although some debris on the geomembrane can be removed, saving manpower, it is not completely effective in removing all debris; such as 2018203678602, when in use, the wrinkled geomembrane cannot be directly rolled over by rolling rollers and extrusion rollers to achieve a good wrinkle removal effect, and the wrinkle removal effect of geomembranes with many wrinkles is not very ideal. Utility Model Content
[0004] In order to solve the above problems, the utility model proposes a geomembrane welding machine, which can effectively remove moisture, dust and other debris on the surface of the geomembrane, and effectively eliminate wrinkles and stacked wrinkles on the geomembrane, thereby ensuring the quality of welding and improving welding efficiency.
[0005] The technical solution of the utility model is as follows: a geomembrane welding machine, comprising a welding machine body, a weldment, a rolling wheel and a front device, the weldment and the rolling wheel are arranged at the bottom of the welding machine body, the front end of the welding machine body is arranged with a front device, the front end of the front end of the front device is arranged with an action wheel, and the bottom end of the front device is arranged with a rolling roller, an extrusion device, a first cleaning device, and a second cleaning device in sequence; the first cleaning device comprises an upper cleaning block and a lower cleaning block, a first geomembrane is arranged between the upper cleaning block and the lower cleaning block, and a second geomembrane is arranged at the bottom of the lower cleaning block; the second cleaning device comprises an upper cleaning plate and a lower cleaning plate, a first geomembrane is arranged between the upper cleaning plate and the lower cleaning plate, and a second geomembrane is arranged at the bottom of the lower cleaning plate.
[0006] Preferably, an arc-shaped groove is provided at the top of the lower cleaning block, an arc-shaped protrusion adapted to the arc-shaped groove is provided at the bottom of the upper cleaning block, and cleaning cloths are provided at the top and bottom of the upper cleaning block and the top and bottom of the lower cleaning block.
[0007] Further preferably, cleaning cloths are provided at the bottom of the upper cleaning plate and the top and bottom of the lower cleaning plate.
[0008] Preferably, the upper cleaning block and the lower cleaning block are connected to the front device through a first connecting member.
[0009] Preferably, the upper cleaning plate and the lower cleaning plate are connected to the front device through a second connecting member.
[0010] Further preferably, a plurality of threaded holes are provided on the second connecting member, threaded holes are provided at the ends of the upper cleaning plate and the lower cleaning plate, and the second connecting member is connected to the upper cleaning plate and the lower cleaning plate through bolts.
[0011] Preferably, the extrusion device includes an upper extrusion roller and a lower extrusion roller, a first geomembrane is provided between the upper extrusion roller and the lower extrusion roller, and a second geomembrane is provided at the bottom of the lower extrusion roller.
[0012] Further preferably, the upper extrusion roller and the lower extrusion roller are movably connected to one end of a second connecting rod, and the other end of the second connecting rod is connected to the front device.
[0013] Preferably, the rolling roller is provided at the rear end of the extrusion device, the rolling roller is movably connected to a first connecting rod, and the first connecting rod is connected to the front device.
[0014] Preferably, a driving motor is provided in the front device, the driving motor is connected to a large gear, and a small gear is provided at the lower end of the large gear for gear transmission with the large gear; the second cleaning device is provided at the bottom of the front device inside the small gear, and a fan is provided on the core shaft of the small gear, and the center of the fan is closer to the driving wheel than the second cleaning device.
[0015] The beneficial effects of the present utility model are as follows:
[0016] (1) By providing two cleaning devices, the two layers of geomembranes to be welded are cleaned to remove sundries such as dust and oil stains on the surface, ensuring the welding quality and improving the welding efficiency.
[0017] (2) Through the extrusion, dragging and straightening of the geomembranes among the extrusion device, the first cleaning device and the second cleaning device, the wrinkles and stacked wrinkles can be effectively straightened and flattened, the welding speed can be controlled, and the welding quality is improved.
[0018] (3) A curved arc-shaped channel is formed in the first cleaning device. To better adapt to the shape of the geomembrane between the extrusion device and the second cleaning device, the contact area between the first cleaning device and the geomembrane is increased, so as to better clean impurities. At the same time, the arc-shaped channel is also beneficial to eliminating wrinkles in different directions.
[0019] (4) By providing a plurality of threaded holes on the second connecting member, the distance between the upper and lower cleaning plates in the second cleaning device can be adjusted, which is beneficial to cleaning sundries and eliminating wrinkles.
[0020] (5) By arranging a fan in front of the second cleaning device, the fan rotates to blow the surfaces of the first geomembrane and the second geomembrane, and part of the moisture, sundries, etc. can be removed, further ensuring the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic structural diagram of the present utility model;
[0022] Figure 2 is a schematic structural diagram of the first cleaning device in the present utility model;
[0023] Figure 3 is a schematic structural diagram of the present utility model provided with a fan;
[0024] Figure 4 is Figure 3 a cross-sectional view of the fan position of;
[0025] In the figure, 1 is the main body of the welding machine, 2 is the front device, 3 is the large gear, 4 is the driving wheel, 5 is the small gear, 6 is the first cleaning device, 6-1 is the upper cleaning block, 6-2 is the lower cleaning block, 7 is the first connecting member, 8 is the second connecting rod, 9 is the extrusion device, 10 is the rolling roller, 11 is the first connecting rod, 12 is the weldment, 13 is the rolling wheel, 14 is the first geomembrane, 15 is the second geomembrane, 16 is the handle, 17 is the driving motor, 18 is the motor fixing bracket, 19 is the upper cleaning plate, 20 is the cleaning cloth, 21 is the lower cleaning plate, 22 is the fan, and 23 is the second connecting member. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, the technical solutions of the embodiments of the present application will be clearly and completely described in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the scope of protection of the present application.
[0027] Such as Figure 1-2As shown in the figure, a geomembrane welding machine includes a welding machine main body 1, a welding part 12, a rolling wheel 13, and a front device 2. The welding part 12 and the rolling wheel 13 are arranged at the bottom of the welding machine main body 1, and the front device 2 is arranged at the front end of the welding machine main body 1. A moving wheel 4 is arranged at the bottom of the front end of the front device 2. A rolling roller 10, an extrusion device 9, a first cleaning device 6, and a second cleaning device are successively arranged at the bottom end of the front device 2. The first cleaning device 6 includes an upper cleaning block 6-1 and a lower cleaning block 6-2. A first geomembrane 14 is arranged between the upper cleaning block 6-1 and the lower cleaning block 6-2, and a second geomembrane 15 is arranged at the bottom of the lower cleaning block 6-2. The second cleaning device includes an upper cleaning plate 19 and a lower cleaning plate 21. A first geomembrane 14 is arranged between the upper cleaning plate 19 and the lower cleaning plate 21, and a second geomembrane 15 is arranged at the bottom of the lower cleaning plate 21. By arranging two cleaning devices, the two layers of geomembranes to be welded are cleaned to remove sundries such as dust and oil stains on the surface, ensuring the welding quality and improving the welding efficiency. Through the extrusion and dragging of the geomembranes by the extrusion device 9, the first cleaning device 6, and the second cleaning device, the wrinkles and stacked wrinkles can be effectively straightened and pulled flat, so that the welding speed can be controlled and the welding quality can be improved.
[0028] In another embodiment, an arc-shaped groove is arranged at the top of the lower cleaning block 6-2, and an arc-shaped protrusion adapted to the arc-shaped groove is arranged at the bottom of the upper cleaning block 6-1. Cleaning cloths 20 are arranged at the bottom and the top and bottom of the upper cleaning block 6-1 and the lower cleaning block 6-2. The upper cleaning block 6-1 and the lower cleaning block 6-2 are connected to the front device 2 through a first connecting piece 7. The upper and lower cleaning blocks form a curved arc-shaped channel. In order to better adapt to the shape of the geomembrane between the extrusion device 9 and the second cleaning device, the contact area between the first cleaning device 6 and the geomembrane is increased, and impurities can be better cleaned. At the same time, the arc-shaped channel first inclines downward to the right and then upward to the right. In the channel that inclines downward to the right, through the dragging between the geomembrane in the middle of the channel and the geomembrane on the left side of the channel, it is beneficial to eliminate the wrinkles in one direction (towards the right). In the channel that inclines upward to the right, through the dragging between the geomembrane in the middle of the channel and the geomembrane on the right side of the channel, it is beneficial to eliminate the wrinkles in the other direction (towards the left). Therefore, the arc-shaped channel is beneficial to eliminating wrinkles in different directions.
[0029] In another embodiment, cleaning cloths 20 are arranged at the bottom, the top and bottom of the upper cleaning plate 19. The upper cleaning plate 19 and the lower cleaning plate 21 are connected to the front device 2 through a second connecting piece 23. A plurality of threaded holes are arranged on the second connecting piece 23, and threaded holes are arranged at the ends of the upper cleaning plate 19 and the lower cleaning plate 21. The second connecting piece 23 is connected to the upper cleaning plate 19 and the lower cleaning plate 21 through bolts. By arranging a plurality of threaded holes on the second connecting piece 23, the distance between the upper and lower cleaning plates in the second cleaning device can be adjusted, which is beneficial to cleaning sundries and eliminating wrinkles.
[0030] In another embodiment, the extrusion device 9 includes an upper extrusion roller and a lower extrusion roller. A first geomembrane 14 is disposed between the upper extrusion roller and the lower extrusion roller, and a second geomembrane 15 is disposed at the bottom of the lower extrusion roller. The upper extrusion roller and the lower extrusion roller are movably connected to one end of a second connecting rod 8, and the other end of the second connecting rod 8 is fixedly connected to the front device 2. A rolling roller 10 is disposed at the rear end of the extrusion device 9. The rolling roller 10 is movably connected to a first connecting rod 11, and the first connecting rod 11 is connected to the front device 2.
[0031] In another embodiment, as Figure 3-4 shown, a driving motor 17 is disposed in the front device 2. The driving motor 17 is disposed above a motor fixing bracket 18, and the motor fixing bracket 18 is disposed in the front device 2. The driving motor 17 is connected to a large gear 3. A small gear 5 is provided at the lower end of the large gear 3 for gear transmission with the large gear 3. There is a gap between the small gear 5 and the second geomembrane 15. A second cleaning device is disposed at the bottom of the front device 2 inside the small gear 5. A fan 22 is disposed on the core shaft of the small gear 5. There is a gap between the fan 22 and the second geomembrane 15. The center of the fan 22 is closer to the driving wheel 4 than one end of the second cleaning device closer to the driving wheel 4. When the driving motor 17 is turned on, through gear transmission, energy is finally transmitted to the fan 22, and the fan 22 rotates, which can blow the surfaces of the first geomembrane 14 and the second geomembrane 15, and moisture, sundries, etc. can be removed, further ensuring the welding quality.
[0032] In another embodiment, the cleaning cloth 20 can be connected to the upper and lower cleaning blocks and the upper and lower cleaning plates by existing connection methods such as bonding, snap connection or Velcro.
[0033] During specific implementation, the welding machine is placed on the seam-completed geomembrane. The first geomembrane 14 is placed between the upper and lower cleaning blocks, between the upper and lower cleaning plates, and between the upper and lower extrusion rollers. After manually pushing the handle 16, the first cleaning device 6 and the second cleaning device can thoroughly remove moisture, dust and other sundries on the upper and lower surfaces of the first geomembrane 14 and the upper surface of the second geomembrane 15. At the same time, the dragging between the extrusion device 9, the first cleaning device 6 and the second cleaning device can make the wrinkles and stacked wrinkles on the geomembrane be flattened, effectively eliminating the wrinkles; the upper extrusion roller and the lower extrusion roller sandwich the first geomembrane 14 in the middle and roll and extrude it, which can flatten the wrinkles on the first geomembrane 14. At the same time, the rolling roller 10 located behind the upper extrusion roller and the lower extrusion roller can roll the overlapping part of the first geomembrane 14 and the second geomembrane 15 to be welded in front of the weldment 12, which can effectively eliminate the wrinkles at the overlapping part of the first geomembrane 14 and the second geomembrane 15, improving the welding efficiency and quality.
[0034] A geomembrane welding machine provided by the utility model cleans two layers of geomembranes to be welded through two cleaning devices, removes sundries such as dust and oil stains on the surface, ensures the welding quality, and improves the welding efficiency; through the extrusion, dragging of the geomembranes among the extrusion device, the first cleaning device and the second cleaning device, the wrinkles and stacked wrinkles can be effectively straightened and pulled flat, the control of the welding speed can be realized, and the welding quality is improved; a bent arc-shaped channel is formed in the first cleaning device. In order to better adapt to the shape of the geomembrane between the extrusion device and the second cleaning device, the contact area between the first cleaning device and the geomembrane is increased, the impurities are better cleaned, and at the same time, the arc-shaped channel is also beneficial to eliminating wrinkles in different directions; by arranging a plurality of threaded holes on the second connecting piece, the distance between the upper and lower cleaning plates in the second cleaning device can be adjusted, which is beneficial to cleaning sundries and eliminating wrinkles; by arranging a fan in front of the second cleaning device, the fan rotates to blow the surfaces of the first geomembrane and the second geomembrane, and part of the moisture, sundries, etc. can be removed, further ensuring the welding quality.
[0035] A geomembrane welding machine proposed by the utility model can effectively remove sundries such as moisture and dust on the surface of the geomembrane, and also effectively eliminate the wrinkles and stacked wrinkles on the geomembrane, ensuring the welding quality and improving the welding efficiency.
[0036] The above are only the embodiments of the present application and are not used to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the scope of the claims of the present application.
Claims
1. A geomembrane welding machine, comprising a welding machine body (1), a weldment (12), a rolling wheel (13) and a front device (2), wherein the weldment (12) and the rolling wheel (13) are arranged at the bottom of the welding machine body (1), the front end of the welding machine body (1) is arranged with the front device (2), and the front end bottom of the front device (2) is arranged with a moving wheel (4), characterized in that: The bottom end of the front device (2) is provided with a rolling roller (10), an extrusion device (9), a first cleaning device (6), and a second cleaning device in sequence; the first cleaning device (6) comprises an upper cleaning block (6-1) and a lower cleaning block (6-2); a first geomembrane (14) is arranged between the upper cleaning block (6-1) and the lower cleaning block (6-2); a second geomembrane (15) is arranged at the bottom of the lower cleaning block (6-2); the second cleaning device comprises an upper cleaning plate (19) and a lower cleaning plate (21); a first geomembrane (14) is arranged between the upper cleaning plate (19) and the lower cleaning plate (21); a second geomembrane (15) is arranged at the bottom of the lower cleaning plate (21).
2. A geomembrane welding machine according to claim 1, characterized in that: An arc-shaped groove is arranged at the top of the lower cleaning block (6-2), an arc-shaped protrusion adapted to the arc-shaped groove is arranged at the bottom of the upper cleaning block (6-1), and a cleaning cloth (20) is arranged at the bottom of the upper cleaning block (6-1) and the top and bottom of the lower cleaning block.
3. A geomembrane welding machine according to claim 1 or 2, characterized in that: The upper cleaning block (6-1) and the lower cleaning block (6-2) are connected to the front device (2) via a first connecting member (7).
4. The geomembrane welding machine according to claim 1, characterized in that: Cleaning cloths (20) are provided at the bottom of the upper cleaning plate (19) and at the top and bottom of the lower cleaning plate (21).
5. The geomembrane welding machine according to claim 1, characterized in that: The upper cleaning plate (19) and the lower cleaning plate (21) are connected to the front device (2) via a second connecting member (23).
6. A geomembrane welding machine according to claim 5, characterized in that: The second connecting member (23) is provided with a plurality of threaded holes, and the ends of the upper cleaning plate (19) and the lower cleaning plate (21) are provided with threaded holes, and the second connecting member (23) is connected to the upper cleaning plate (19) and the lower cleaning plate (21) by bolts.
7. The geomembrane welding machine according to claim 1, characterized in that: The squeezing device (9) comprises an upper squeezing roller and a lower squeezing roller, a first geomembrane (14) is arranged between the upper squeezing roller and the lower squeezing roller, and a second geomembrane (15) is arranged at the bottom of the lower squeezing roller.
8. A geomembrane welding machine according to claim 7, characterized in that: The upper squeezing roller and the lower squeezing roller are movably connected to one end of a second connecting rod (8), and the other end of the second connecting rod (8) is connected to the front device (2).
9. The geomembrane welding machine according to claim 1, characterized in that: The rolling roller (10) is arranged at the rear end of the extrusion device (9), and the rolling roller (10) is movably connected to the first connecting rod (11), and the first connecting rod (11) is connected to the front device (2).
10. The geomembrane welding machine according to claim 1, characterized in that: A driving motor is arranged in the front device (2), the driving motor (17) is connected to the large gear (3), and a small gear (5) is arranged at the lower end of the large gear (3) and is gear-driven with the large gear (3); the second cleaning device is arranged at the bottom of the front device (2) inside the small gear (5), and a fan (22) is arranged on the core shaft of the small gear (5), and the center of the fan (22) is closer to the action wheel (4) than the second cleaning device.