Full-automatic foam jointing machine
By introducing cooling and dust removal components into the foam bonding machine, the problem of dust residue affecting the bonding effect during processing is solved, and a better bonding effect is achieved.
Patent Information
- Application Number
- CN202422200357.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing foam bonding machines lack dust removal and cooling devices during processing, resulting in dust residue affecting the bonding effect.
A fully automatic foam joint machine is designed, including a cooling and dust removal assembly, which includes a fan, a negative ion generator and a dustproof net for dust removal and cooling during processing.
Effectively remove dust from the foam surface, improve the fitting effect, and avoid poor fitting caused by dust residue.
Smart Images

Figure CN222987599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of foam production, in particular to a full-automatic foam bonding machine. Background Technique
[0002] Foam is a material obtained by foaming plastic particles, abbreviated as foam. Foam is divided into PU foam, anti-static foam, conductive foam, EPE, anti-static EPE, CR, EVA, cross-linked PE, SBR, EPDM, etc. Foam has a series of characteristics such as elasticity, light weight, fast pressure-sensitive fixation, easy to use, flexible bending, ultra-thin volume, and reliable performance. When producing foam, a bonding machine is required to bond the foam.
[0003] For example, a foamed cotton bonding auxiliary device (authorized announcement number CN217140924U) includes: a working platform, the working platform includes a support frame, and a workbench board is fixed on the support frame; a connecting cross frame, the connecting cross frame fixes a glue storage frame; a coating mechanism, the coating mechanism includes a coating roller, the coating roller is hinged in the glue storage frame, and the coating roller is driven to rotate by a power mechanism; a glue scraping member, the glue scraping member is fixed on the side of the coating roller, and the distance between the glue scraping member and the coating roller is 3-5 mm.
[0004] The above device can quickly coat the bottom of the foamed cotton with glue through the bonding auxiliary device, the coating is uniform and fast, and the glue will not be wasted. However, there is no device in the above device that can remove dust and cool down during the processing of the foam, resulting in dust remaining on the foam during bonding, resulting in a poor bonding effect during processing. Content of the Utility Model
[0005] Therefore, in order to solve the above deficiencies, the utility model provides a full-automatic foam bonding machine here.
[0006] The utility model is realized as follows. A full-automatic foam bonding machine is constructed. The device includes a glue bucket assembly, a bonding assembly, a clamping assembly, and a cooling and dust removal assembly. The upper end of the glue bucket assembly is fixedly connected to the bonding assembly. The upper end of the bonding assembly is slidably connected to the clamping assembly. Cooling and dust removal assemblies are arranged at the left and right ends of the bonding assembly. It is characterized in that: it also includes a glue bucket assembly. The glue bucket assembly includes a glue bucket. Fixed support plates and closing grooves are provided at the left and right ends of the glue bucket. The closing groove is arranged at the upper end of the glue bucket. Electric heating elements are fixedly connected inside the glue bucket. Wires are fixedly connected to the lower ends of the electric heating elements. Electric push rods are fixedly connected to the left and right ends of the glue bucket. A lifting plate is fixedly connected to the telescopic rod at the upper end of the electric push rod. The middle part of the lower end of the lifting plate is also fixedly connected to the electric heating element. A glue retention net is fixedly connected to the lower end of the lifting plate.
[0007] Preferably, the combining component includes a carriage fixedly connected to the upper end of the glue bucket, a display controller fixedly connected to the lower end of the carriage, a chute provided at both the left and right ends of the carriage, a slide bar fixedly connected to the left side of the carriage, a motor fixedly connected to the right side of the carriage, and a threaded rod rotatably connected to the right side of the carriage, with the rear end of the threaded rod fixedly connected to the drive shaft at the front end of the motor.
[0008] Preferably, the clamping component includes a clamping slide plate slidably connected to the carriage through the chute, slidably connected to the slide bar through the left through groove, threadedly connected to the threaded rod through the right threaded groove, a through groove provided on the left side of the clamping slide plate, a threaded groove provided on the right side of the clamping slide plate, an airbag fixedly connected to the upper end of the clamping slide plate, an air delivery pipe fixedly connected to the upper end of the airbag, and a clamping plate fixedly connected to the front end of the airbag.
[0009] Preferably, the cooling and dust removal component includes a fixed support frame with the upper end fixedly connected to a negative ion generator, a lighting strip fixedly connected to the upper end of the fixed support frame, a fan fixedly connected to the upper end of the fixed support frame, a monitoring camera fixedly connected to the top of the fixed support frame, a negative ion generator with the lower end fixedly connected to a negative ion generating rod, the negative ion generating rod fixedly connected to the upper end of the fixed support frame, and a dust filter fixedly connected to the rear end of the fixed support frame.
[0010] Preferably, there are two sets of electric push rods and they are both provided on the glue bucket.
[0011] Preferably, there are two sets of carriages and they are both provided on the upper end of the glue bucket.
[0012] Preferably, there are four sets of airbags and clamping plates and they are evenly arranged on the upper end of the clamping slide plate.
[0013] The present utility model has the following advantages: The present utility model provides a full-automatic foam bonding machine through improvement. Compared with the same type of equipment, it has the following improvements:
[0014] For the full-automatic foam bonding machine of the present utility model, by providing a cooling and dust removal component that can remove dust and cool down during the processing of the foam, the device can blow away the dust remaining on the foam during bonding, avoiding poor bonding effect during processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of the present utility model;
[0016] Figure 2 is a schematic structural diagram of the glue bucket assembly of the present utility model;
[0017] Figure 3 is a schematic structural diagram of the combination assembly of the present utility model;
[0018] Figure 4 is a schematic structural diagram of the clamping assembly of the present utility model;
[0019] Figure 5 is a schematic structural diagram of the cooling and dust removal assembly of the present utility model.
[0020] Among them: glue bucket assembly - 1, glue bucket - 11, closing groove - 12, electric heating element - 13, electric wire - 14, electric push rod - 15, lifting plate - 16, glue retention net - 17, combination assembly - 2, sliding carriage - 21, display controller - 22, sliding groove - 23, sliding rod - 24, motor - 25, threaded rod - 26, clamping assembly - 3, clamping slide plate - 31, through groove - 32, threaded groove - 33, airbag - 34, air delivery pipe - 35, clamping plate - 36, cooling and dust removal assembly - 4, fixed support frame - 41, lighting lamp strip - 42, fan - 43, monitoring camera - 44, negative ion generator - 45, negative ion generating rod - 46, dustproof net - 47. Specific embodiments
[0021] The following combines the attached Figures 1 to 5 Describe the principles and features of the present utility model. The examples given are only used to explain the present utility model and are not used to limit the scope of the present utility model. In the following paragraphs, the present utility model will be described more specifically by way of example with reference to the accompanying drawings. According to the following description and the claims, the advantages and features of the present utility model will be clearer. It should be noted that the drawings are all in a very simplified form and use non-precise scales, only for the purpose of conveniently and clearly assisting in explaining the purpose of the embodiments of the present utility model.
[0022] It should be noted that when a component is referred to as "fixed to" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this utility model belongs. The terms used in the specification of this utility model are only for the purpose of describing specific embodiments and are not intended to limit this utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0024] Embodiment 1:
[0025] Please refer to Figures 1 to 5 , a fully automatic foam bonding machine of this utility model, including a glue bucket assembly 1, a bonding assembly 2, a clamping assembly 3, and a cooling and dust removal assembly 4. The upper end of the glue bucket assembly 1 is fixedly connected to the bonding assembly 2, the upper end of the bonding assembly 2 is slidably connected to the clamping assembly 3, and the cooling and dust removal assemblies 4 are arranged at the left and right ends of the bonding assembly 2. It is characterized in that: it further includes a glue bucket assembly 1. Fixed support plates are provided at the left and right ends of the glue bucket 11. A closing groove 12 is arranged at the upper end of the glue bucket 11. An electric heating element 13 is fixedly connected inside the glue bucket 11. A wire 14 is fixedly connected to the lower end of the electric heating element 13. Electric push rods 15 are fixedly connected to the left and right ends of the glue bucket 11. A lifting plate 16 is fixedly connected to the upper end telescopic rod of the electric push rod 15. After the electric push rod 15 is started, it can drive the lifting plate 16 and its lower components to move up and down to a specified height. The middle part of the lower end of the lifting plate 16 is also fixedly connected to the electric heating element 13. A glue retention net 17 is fixedly connected to the lower end of the lifting plate 16. There are two groups of electric push rods 15 and both are arranged on the glue bucket 11;
[0026] The bonding assembly 2, a carriage 21 is fixedly connected to the upper end of the glue bucket 11. A display controller 22 is fixedly connected to the lower end of the carriage 21. Chute grooves 23 are arranged at the left and right ends of the carriage 21. A slide bar 24 is fixedly connected to the left side of the carriage 21. A motor 25 is fixedly connected to the right side of the carriage 21. After the motor 25 is started, it can drive a threaded rod 26 to rotate to drive a clamping slide plate 31 and its upper components to move back and forth. The threaded rod 26 is rotatably connected to the right side of the carriage 21. The rear end of the threaded rod 26 is fixedly connected to the front end drive shaft of the motor 25. There are two groups of carriages 21 and both are arranged at the upper end of the glue bucket 11;
[0027] The clamping assembly 3, the clamping slide plate 31 is slidably connected to the carriage 21 through the chute 23, the clamping slide plate 31 is slidably connected to the slide rod 24 through the left through groove 32, the clamping slide plate 31 is threadedly connected to the threaded rod 26 through the right threaded groove 33. The through groove 32 is provided on the left side of the clamping slide plate 31, and the threaded groove 33 is provided on the right side of the clamping slide plate 31. The airbag 34 is fixedly connected to the upper end of the clamping slide plate 31, the air delivery pipe 35 is fixedly connected to the upper end of the airbag 34, the clamping plate 36 is fixedly connected to the front end of the airbag 34. The rear end of the air delivery pipe 35 is fixedly connected to an external air pump. After the external air pump is started, external air can be inhaled through the air delivery pipe 35 and delivered into the airbag 34 to inflate the airbag 34 and drive the clamping plate 36 to move to clamp the foam. Both the airbag 34 and the clamping plate 36 are provided with four groups and are evenly arranged on the upper end of the clamping slide plate 31.
[0028] The utility model provides a fully automatic foam bonding machine through improvement, and its working principle is as follows;
[0029] First, when using this device, first place this device in the working area, and then connect the device to an external power source to provide the electric energy required for the operation of this device;
[0030] Second, when this device needs to be used, the foam to be processed can be first placed on the upper end of the clamping slide plate 31, and then the external air pump is controlled to start through the display controller 22. External air is inhaled through the air delivery pipe 35 and delivered into the airbag 34 to inflate the airbag 34 and drive the clamping plate 36 to move to clamp the foam. Then, the electric heating element 13 is started to generate heat to heat the glue bucket 11 to melt the glue. After heating, the glue can be placed on the glue retention net 17. Then, the electric push rod 15 is started to drive the lifting plate 16 and its lower components to move up and down to a specified height. Then, the motor 25 is started to drive the threaded rod 26 to rotate. When the threaded rod 26 rotates, it can drive the clamping slide plate 31 and its upper components to move forward so that the foam contacts the glue on the glue retention net 17 and adheres to the glue. After that, the motor 25 is started again to separate the two groups of foam from the glue retention net 17. Then, the electric push rod 15 is started to lower, and then the motor 25 is started to make the two groups of foam adhered with glue fit together for bonding, so that this device can automatically complete the bonding of the foam.
[0031] Embodiment 2:
[0032] Please refer to Figures 1 to 5A fully automatic foam bonding machine of the present utility model. Compared with the first embodiment, this embodiment further includes: a cooling and dust removal assembly 4. The upper end of the fixed support frame 41 is fixedly connected to a negative ion generator 45. A lighting strip 42 is fixedly connected to the upper end of the fixed support frame 41. A blower 43 is fixedly connected to the upper end of the fixed support frame 41. After the blower 43 and the negative ion generator 45 are started, the blower 43 can suck in external air and blow it to the upper end of the carriage 21. After the negative ion generator 45 is started, negative ions can be generated through the negative ion generating rod 46, so that the negative ions can be sucked in and blown out to the upper end of the carriage 21 after the blower 43 is started. A monitoring camera 44 is fixedly connected to the top of the fixed support frame 41. The lower end of the negative ion generator 45 is fixedly connected to the negative ion generating rod 46. The negative ion generating rod 46 is fixedly connected to the upper end of the fixed support frame 41. A dustproof net 47 is fixedly connected to the rear end of the fixed support frame 41.
[0033] In this embodiment:
[0034] First, when it is necessary to remove dust and cool the foam, the monitoring camera 44 can be controlled to start through the display controller 22 first. After the monitoring camera 44 is started, the surface of the foam that needs to be bonded can be monitored, and the monitored data can be sent to the display controller 22 through the wire 14 for processing and display. When the monitoring camera 44 detects a large amount of dust on the bonding surface of the foam, the blower 43 and the negative ion generator 45 can be controlled through the display controller 22. After the blower 43 and the negative ion generator 45 are started, the blower 43 can suck in external air and blow it to the upper end of the carriage 21. After the negative ion generator 45 is started, negative ions can be generated through the negative ion generating rod 46, so that the negative ions can be sucked in and blown out to the upper end of the carriage 21 to blow off the dust on the foam. After the foam bonding is completed, the blower 43 can be started again to cool the glue at the joint of the two groups of bonded foams, so that the glue at the two groups of foam parts can be quickly cooled and bonded together to reduce the bonding time.
[0035] The present utility model provides a fully automatic foam bonding machine through improvement. By setting a cooling and dust removal assembly 4 that can remove dust and cool the foam during the processing of the foam, the device can blow off the dust remaining on the foam during bonding to avoid poor bonding effect during processing.
[0036] The above shows and describes the basic principles, main features and advantages of the present utility model. And the standard parts used in the present utility model can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. The machines, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here.
[0037] The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features disclosed herein.
Claims
1. A fully automatic foam bonding machine, comprising a glue bucket assembly (1), a bonding assembly (2), a clamping assembly (3), and a cooling and dust removal assembly (4), wherein the upper end of the glue bucket assembly (1) is fixedly connected to the bonding assembly (2), the upper end of the bonding assembly (2) is slidably connected to the clamping assembly (3), and the left and right ends of the bonding assembly (2) are provided with cooling and dust removal assemblies (4), characterized in that: Also included is a glue bucket assembly (1), the glue bucket assembly (1) comprising: A glue bucket (11), wherein the left and right ends of the glue bucket (11) are provided with fixed support plates; A closed groove (12), wherein the closed groove (12) is arranged at the upper end of the glue bucket (11); An electric heating element (13), wherein the electric heating element (13) is fixedly connected to the glue bucket (11); An electric wire (14), wherein the electric wire (14) is fixedly connected to the lower end of the electric heating element (13); An electric push rod (15), wherein the electric push rod (15) is fixedly connected to the left and right ends of the glue bucket (11); A lifting plate (16), wherein the lifting plate (16) is fixedly connected to the telescopic rod at the upper end of the electric push rod (15), and the middle part of the lower end of the lifting plate (16) is also fixedly connected to the electric heating element (13); A glue retention net (17), wherein the glue retention net (17) is fixedly connected to the lower end of the lifting plate (16).
2. The fully automatic foam bonding machine according to claim 1, characterized in that: The combination component (2) comprises: A slide (21), wherein the slide (21) is fixedly connected to the upper end of the glue bucket (11); A display controller (22), wherein the display controller (22) is fixedly connected to the lower end of the slide (21); A slide groove (23), wherein the slide groove (23) is arranged at the left and right ends of the slide frame (21); A slide bar (24), wherein the slide bar (24) is fixedly connected to the left side of the slide frame (21); A motor (25), wherein the motor (25) is fixedly connected to the right side of the slide (21); A threaded rod (26) is rotatably connected to the right side of the slide (21), and a rear end of the threaded rod (26) is fixedly connected to a front end drive shaft of the motor (25).
3. The fully automatic foam bonding machine according to claim 1, characterized in that: The clamping assembly (3) comprises: A clamping slide (31), wherein the clamping slide (31) is slidably connected to the slide frame (21) via a slide groove (23), the clamping slide (31) is slidably connected to the slide rod (24) via a left through groove (32), and the clamping slide (31) is threadedly connected to the threaded rod (26) via a right thread groove (33); A through slot (32), wherein the through slot (32) is arranged on the left side of the clamping slide plate (31); A thread groove (33), wherein the thread groove (33) is arranged on the right side of the clamping slide plate (31); An air bag (34), wherein the air bag (34) is fixedly connected to the upper end of the clamping slide plate (31); An air delivery pipe (35), wherein the air delivery pipe (35) is fixedly connected to the upper end of the air bag (34); A clamping plate (36) is fixedly connected to the front end of the air bag (34).
4. The fully automatic foam bonding machine according to claim 1, characterized in that: The cooling and dust removal component (4) comprises: A fixed support frame (41), wherein the upper end of the fixed support frame (41) is fixedly connected to the negative ion generator (45); A lighting strip (42), wherein the lighting strip (42) is fixedly connected to the upper end of the fixed support frame (41); A fan (43), wherein the fan (43) is fixedly connected to the upper end of the fixed support frame (41); A monitoring camera (44), wherein the monitoring camera (44) is fixedly connected to the top of the fixed support frame (41); A negative ion generator (45), wherein the lower end of the negative ion generator (45) is fixedly connected to a negative ion generating rod (46); A negative ion generating rod (46), wherein the negative ion generating rod (46) is fixedly connected to the upper end of the fixed support frame (41); A dustproof net (47), wherein the dustproof net (47) is fixedly connected to the rear end of the fixed support frame (41).
5. The fully automatic foam bonding machine according to claim 1, characterized in that: The electric push rods (15) are provided in two groups and are both arranged on the glue bucket (11).
6. The fully automatic foam bonding machine according to claim 2, characterized in that: The slides (21) are provided with two groups in total and are both arranged at the upper end of the glue barrel (11).
7. The fully automatic foam bonding machine according to claim 3, characterized in that: The airbags (34) and clamping plates (36) are each provided in four groups and are evenly arranged on the upper end of the clamping slide plate (31).
Citation Information
Patent Citations
Foaming cotton bonding auxiliary device
CN217140924U