Flattening device for processing chequer-shaped indocalamus leaves
By designing a flattening device for bamboo leaf processing, including adjustment and impurity removal mechanism, the problems of impurity adhesion and processing efficiency in the prior art are solved, and a higher quality flattening and more efficient processing process is achieved.
Patent Information
- Application Number
- CN202421552611.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing flattening device used for bamboo leaf processing can easily cause impurities on the surface of bamboo leaf to adhere to the equipment during use, resulting in a decrease in processing blind spots and flattening quality. At the same time, the bamboo leaf processing efficiency is low, and staff need to collect them one by one.
A flattening device including a processing countertop, a flattening mechanism, a adjustment mechanism and a decompression mechanism are designed. The flattening mechanism consists of an extrusion roller and a motor. The adjustment mechanism can adjust the distance between the extrusion rollers and is suitable for bamboo leaves of different thicknesses. The decompression mechanism cleans the impurities on the surface of the extrusion roller by removing impurities from the surface of the extrusion roller through a decompression scraper and a motor to ensure the smooth surface of the equipment.
It effectively improves the quality of flattening of bamboo leaves, reduces the unevenness of the equipment surface, improves processing efficiency, and can stack the flattened bamboo leaves together for easy processing, reducing the number of times of processing of bamboo leaves.
Smart Images
Figure CN222987652U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flattening devices, and particularly relates to a flattening device for processing Indocalamus leaves. Background Art
[0002] Indocalamus leaves are the leaves of Indocalamus tessellatus and Indocalamus latifolius in the Gramineae family. During the processing of Indocalamus leaves, it is necessary to flatten them for subsequent use.
[0003] In the existing flattening device for processing Indocalamus leaves, when using the flattening equipment for processing, impurities on the surface of the Indocalamus leaves are likely to adhere to the flattening equipment, and the impurities are not cleaned in time, resulting in processing blind spots when the flattening equipment flattens the Indocalamus leaves, affecting the flattening quality. At the same time, after the Indocalamus leaves are processed, they need to be collected one by one by workers and cannot be processed in multiple pieces at the same time, affecting the processing efficiency. Content of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the utility model provides a flattening device for processing Indocalamus leaves to overcome the above-mentioned technical problems existing in the related existing technologies.
[0005] A flattening device for processing Indocalamus leaves includes a processing tabletop. A storage box and several mounting seats are fixedly installed on the top of the processing tabletop. A blanking plate and a feeding plate are respectively fixedly installed on the tops of the several mounting seats. An adjusting mechanism and a flattening mechanism are arranged on the top of the processing tabletop. The flattening mechanism includes a first extrusion roller, a second extrusion roller and a second motor. The adjusting mechanism can adjust the distance between the first extrusion roller and the second extrusion roller to be suitable for Indocalamus leaves of different thicknesses. After the Indocalamus leaves are flattened by the flattening mechanism, they enter the storage box through the blanking plate and are collected by the storage box. The adjusting mechanism includes a slider, and a cleaning mechanism is arranged at one end of the slider. The cleaning mechanism includes a cleaning scraper and a third motor. The cleaning scraper can clean the impurities on the surface of the second extrusion roller, so that the surface of the second extrusion roller is always in a smooth state. The third motor can change the working state of the cleaning scraper.
[0006] Preferably, the flattening mechanism further includes a rotating shaft and a support frame. The support frame is fixedly connected to the top of the processing tabletop. The mounting ends of the two second motors are respectively fixedly connected to and slidably matched with the support frame. The rotating shaft is fixedly connected to the output end of the second motor. The first extrusion roller and the second extrusion roller are respectively fixedly sleeved on the two rotating shafts. The output ends of the two second motors rotate in opposite directions relative to each other, so that the first extrusion roller and the second extrusion roller can apply a certain acting force to the Indocalamus leaves.
[0007] Preferably, the adjusting mechanism includes a first motor, a screw rod, a fixed block, and a guide rail. The guide rail is fixedly installed on the top of the processing table. The first motor is fixedly installed inside the first motor. One end of the screw rod is fixedly connected to the output end of the first motor, and the other end is rotatably connected to the guide rail. The fixed block is fixedly connected to the guide rail and rotatably connected to the screw rod. The slider is slidably engaged with the guide rail and threadedly connected to the screw rod. The two rotating shafts are respectively rotatably connected to the fixed block and the slider.
[0008] Preferably, the adjusting mechanism further includes a fixed block, a slider, and a guide rail. One end of the slider is fixedly installed on the slider. The screw rod is fixedly installed at one end of the slider, and the output end is fixedly connected to the fixed block. The first motor is fixedly sleeved on the fixed block. The guide rail is fixedly installed at one end of the slider.
[0009] Preferably, a cabinet is fixedly installed at the bottom of the processing table. One end of the cabinet is fixedly installed with a control panel and is provided with a cabinet door.
[0010] Preferably, an installation frame is fixedly installed on the side end of the cabinet. A plurality of heat dissipation windows are fixedly installed on the inner wall of the installation frame.
[0011] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:
[0012] 1. The present utility model provides a flattening device for Indocalamus leaf processing. Through the mutual cooperation among the processing table, the flattening mechanism, the adjusting mechanism, and the impurity removal mechanism, when the second extrusion roller rotates, the impurity removal scraper can clean the impurities adhered to the surface of the second extrusion roller, thereby reducing the probability of unevenness on the outer surface of the second extrusion roller. Thus, with the cooperation between the first extrusion roller and the second extrusion roller, the quality of flattening the Indocalamus leaves is effectively improved.
[0013] 2. The present utility model provides a flattening device for Indocalamus leaf processing. Through the mutual cooperation among the processing table, the flattening mechanism, the adjusting mechanism, the feeding plate, the installation at, the discharging plate, the guiding plate, and the storage box, the first extrusion roller and the second extrusion roller cooperate to extrude the Indocalamus leaves, and the extruded Indocalamus leaves are conveyed to the top of the discharging plate 6, and then slide down through the discharging plate into the storage box to be collected. The flattened Indocalamus leaves can be stacked together, reducing the number of times of processing the Indocalamus leaves, facilitating processing together, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0015] Figure 2 is a sectional structural schematic diagram of the present utility model;
[0016] Figure 3 is Figure 2 An enlarged schematic view of part A in
[0017] Figure 4 A three-dimensional structure schematic diagram of the present utility model;
[0018] Figure 5 is Figure 4 An enlarged schematic view of part B in
[0019] In the figure:
[0020] 1. Processing table; 101. Loading plate; 102. Mounting seat; 2. Adjusting mechanism; 201. First motor; 202. Screw rod; 203. Fixed block; 204. Slide block; 205. Guide rail; 3. Flattening mechanism; 301. First extrusion roller; 302. Second extrusion roller; 303. Second motor; 304. Rotating shaft; 305. Support frame; 4. Impurity removal mechanism; 401. Impurity removal scraper; 402. Third motor; 403. Rotating rod; 404. Fixed frame; 405. Protective housing; 5. Storage bin; 6. Feeding plate; 601. Guide plate; 7. Cabinet; 701. Cabinet door; 702. Control panel; 703. Mounting frame; 704. Heat dissipation window. Specific embodiments
[0021] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments:
[0022] Such as Figures 1-5As shown in the figure, the utility model provides a flattening device for Indocalamus leaf processing, which includes a processing table 1. A storage box 5 and several mounting seats 102 are fixedly installed on the top of the processing table 1. A blanking plate 6 and a feeding plate 101 are respectively fixedly installed on the tops of several mounting seats 102. An adjusting mechanism 2 and a flattening mechanism 3 are arranged on the top of the processing table 1. The flattening mechanism 3 includes a first extrusion roller 301, a second extrusion roller 302 and a second motor 303. The adjusting mechanism 2 can adjust the distance between the first extrusion roller 301 and the second extrusion roller 302 to be suitable for Indocalamus leaves of different thicknesses. After the Indocalamus leaves are flattened by the flattening mechanism 3, they enter the storage box 5 through the blanking plate 6 and are collected by the storage box 5. The adjusting mechanism 2 includes a slider 204. A cleaning mechanism 4 is arranged at one end of the slider 204. The cleaning mechanism 4 includes a cleaning scraper 401 and a third motor 402. The cleaning scraper 401 can clean the impurities on the surface of the second extrusion roller 302, so that the surface of the second extrusion roller 302 is always in a smooth state. The third motor 402 can change the working state of the cleaning scraper 401. The flattening mechanism 3 further includes a rotating shaft 304 and a support frame 305. The support frame 305 is fixedly connected to the top of the processing table 1. The mounting ends of the two second motors 303 are respectively fixedly connected to and slidably matched with the support frame 305. The rotating shaft 304 is fixedly connected to the output end of the second motor 303. The first extrusion roller 301 and the second extrusion roller 302 are respectively fixedly sleeved on the two rotating shafts 304. The output ends of the two second motors 303 rotate in opposite directions, so that the first extrusion roller 301 and the second extrusion roller 302 can apply a certain force to the Indocalamus leaves. The adjusting mechanism 2 includes a first motor 201, a screw rod 202, a fixed block 203 and a guide rail 205. The guide rail 205 is fixedly installed on the top of the processing table 1. The first motor 201 is fixedly installed inside the first motor 201. One end of the screw rod 202 is fixedly connected to the output end of the first motor 201, and the other end is rotatably connected to the guide rail 205. The fixed block 203 is fixedly connected to the guide rail 205 and is rotatably connected to the screw rod 202. The slider 204 is slidably matched with the guide rail 205 and is threadedly connected to the screw rod 202. The two rotating shafts 304 are respectively rotatably connected to the fixed block 203 and the slider 204. The adjusting mechanism 2 further includes a fixed block 203, a slider 204 and a guide rail 205. The slider 204 is fixedly installed at one end of the slider 204. The screw rod 202 is fixedly installed at one end of the slider 204, and the output end is fixedly connected to the fixed block 203. The first motor 201 is fixedly sleeved on the fixed block 203. The guide rail 205 is fixedly installed at one end of the slider 204.
[0023] The staff first start two second motors 303, and make the output ends of the two second motors 303 rotate in opposite directions. When the output ends of the two second motors 303 rotate, they respectively drive two rotating shafts 304 to rotate. When the two rotating shafts 304 rotate, they drive the first squeezing roller 301 and the second squeezing roller 302 to rotate. At this time, the staff sequentially stuff the bamboo leaves placed on the feeding plate 101 between the first squeezing roller 301 and the second squeezing roller 302, and start the first motor 201. After the output end of the first motor 201 rotates, it drives the screw rod 202 to rotate. When the screw rod 202 rotates, it is in threaded cooperation with the slider 204. The slider 204 is limited by the guide rail 205, and thus can slide in the guide rail 205 and move vertically downward. When the slider 204 moves, it drives one of the second motors 303 and the second squeezing roller 302 to move through the rotating shaft 304, so that the second squeezing roller 302 gradually approaches the first squeezing roller 301. When the first squeezing roller 301 and the second squeezing roller 302 can squeeze the bamboo leaves, the first motor 201 is turned off. At this time, the first squeezing roller 301 and the second squeezing roller 302 cooperate to squeeze the bamboo leaves, and convey the squeezed bamboo leaves to the top of the discharging plate 6, and then slide down through the discharging plate 6 into the storage box 5 to be collected. It is not necessary for the staff to manually operate to sort out the bamboo leaves, that is, the flattened bamboo leaves can be stacked together, reducing the number of times of processing the bamboo leaves, facilitating processing together, and improving work efficiency;
[0024] During the process of flattening the bamboo leaves, as the second squeezing roller 302 continues to rotate, the second squeezing roller 302 can adsorb some impurities on the surface of the bamboo leaves when rotating. At the same time, when the second squeezing roller 302 rotates, the impurity removal scraper 401 can clean the impurities adhered to the surface of the second squeezing roller 302, thereby reducing the probability of the outer surface of the second squeezing roller 302 being uneven. Thus, with the cooperation between the first squeezing roller 301 and the second squeezing roller 302, the quality of flattening the bamboo leaves is effectively improved.
[0025] In one embodiment, a cabinet 7 is fixedly installed at the bottom of the processing table 1. One end of the cabinet 7 is fixedly installed with a control panel 702 and is provided with a cabinet door 701.
[0026] By setting the control panel 702, the probability of operation errors of the staff can be effectively reduced, and the applicability is improved.
[0027] In one embodiment, an installation frame 703 is fixedly installed on the side end of the cabinet 7, and a plurality of heat dissipation windows 704 are fixedly installed on the inner wall of the installation frame 703.
[0028] By setting a plurality of heat dissipation windows 704, the electrical equipment in the cabinet 7 can be effectively cooled, and the service life of the equipment is prolonged.
[0029] Next, the working principle of the flattening device for processing bamboo leaves will be specifically described:
[0030] The staff first starts two second motors 303 and makes the output ends of the two second motors 303 rotate in opposite directions. When the output ends of the two second motors 303 rotate, they drive two rotating shafts 304 to rotate respectively. When the two rotating shafts 304 rotate, they drive the first squeezing roller 301 and the second squeezing roller 302 to rotate. At this time, the staff sequentially inserts the bamboo leaves placed on the feeding plate 101 between the first squeezing roller 301 and the second squeezing roller 302, and starts the first motor 201. After the output end of the first motor 201 rotates, it drives the screw rod 202 to rotate. When the screw rod 202 rotates, it is in threaded cooperation with the slider 204. The slider 204 is limited by the guide rail 205 and can thus slide within the guide rail 205 and move vertically downward. When the slider 204 moves, it drives one of the second motors 303 and the second squeezing roller 302 to move through the rotating shaft 304, so that the second squeezing roller 302 gradually approaches the first squeezing roller 301. When the first squeezing roller 301 and the second squeezing roller 302 can squeeze the bamboo leaves, the first motor 201 is turned off. At this time, the first squeezing roller 301 and the second squeezing roller 302 cooperate to squeeze the bamboo leaves and convey the squeezed bamboo leaves to the top of the discharging plate 6, and then the bamboo leaves slide down through the discharging plate 6 into the storage box 5 to be collected. It is not necessary for the staff to manually operate to sort the bamboo leaves, that is, the flattened bamboo leaves can be stacked together, reducing the number of times of processing the bamboo leaves, facilitating the processing together, and improving the work efficiency;
[0031] During the process of flattening the bamboo leaves, as the second squeezing roller 302 continuously rotates, the second squeezing roller 302 can adsorb some impurities on the surface of the bamboo leaves when rotating. At the same time, when the second squeezing roller 302 rotates, the impurity removal scraper 401 can clean the impurities adhered to the surface of the second squeezing roller 302, thereby reducing the probability of the outer surface of the second squeezing roller 302 being uneven. Thus, with the cooperation between the first squeezing roller 301 and the second squeezing roller 302, the quality of flattening the bamboo leaves can be effectively improved. When it is necessary to clean the impurities on the surface of the impurity removal scraper 401, the impurity removal scraper is rotated by a certain amplitude through the third motor 402, and the staff can manually clean the impurities, and at the same time, it is avoided that the impurities fall on the flattening mechanism 3.
[0032] The above has generally described the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, the modifications or improvements that do not depart from the spirit of the present utility model are all within the protection scope of the present utility model.
Claims
1. A flattening device for processing indigofera leaves, comprising a processing table (1), characterized in that: A material storage box (5) and a plurality of mounting seats (102) are fixedly mounted on the top of the processing table (1); a material discharge plate (6) and a material loading plate (101) are fixedly mounted on the top of the plurality of mounting seats (102); an adjustment mechanism (2) and a flattening mechanism (3) are arranged on the top of the processing table (1); the flattening mechanism (3) comprises a first squeezing roller (301), a second squeezing roller (302) and a second motor (303); the adjustment mechanism (2) is capable of adjusting the distance between the first squeezing roller (301) and the second squeezing roller (302), and is suitable for indigo leaves of different thicknesses; the indigo leaves are flattened by the adjustment mechanism (2). After being flattened by the mechanism (3), the impurities enter the storage box (5) through the unloading plate (6) and are collected by the storage box (5). The adjusting mechanism (2) comprises a slider (204). One end of the slider (204) is provided with an impurity removal mechanism (4). The impurity removal mechanism (4) comprises an impurity removal scraper (401) and a motor three (402). The impurity removal scraper (401) can clean impurities on the surface of the squeezing roller two (302), so that the surface of the squeezing roller two (302) is always in a smooth state. The motor three (402) can change the working state of the impurity removal scraper (401).
2. The flattening device for processing indigo leaves according to claim 1, characterized in that: The flattening mechanism (3) further comprises a rotating shaft (304) and a support frame (305), wherein the support frame (305) is fixedly connected to the top of the processing table (1), the mounting ends of the two motors (303) are respectively fixedly connected to and slidably matched with the support frame (305), the rotating shaft (304) is fixedly connected to the output end of the motor (303), the squeezing roller (301) and the squeezing roller (302) are respectively fixedly sleeved on the two rotating shafts (304), and the output ends of the two motors (303) rotate in opposite directions relative to each other, so that the squeezing roller (301) and the squeezing roller (302) can exert a certain force on the indigo leaves.
3. The flattening device for processing indigo leaves according to claim 2, characterized in that: The adjusting mechanism (2) comprises a motor (201), a screw (202), a fixed block (203) and a guide rail (205); the guide rail (205) is fixedly mounted on the top of the processing table (1); the motor (201) is fixedly mounted inside the motor (201); one end of the screw (202) is fixedly connected to the output end of the motor (201), and the other end is rotatably connected to the guide rail (205); the fixed block (203) is fixedly connected to the guide rail (205) and rotatably connected to the screw (202); the slider (204) is slidably matched with the guide rail (205) and is threadedly connected to the screw (202); and the two rotating shafts (304) are rotatably connected to the fixed block (203) and the slider (204), respectively.
4. The flattening device for processing indigo leaves according to claim 3, characterized in that: The adjusting mechanism (2) further comprises a fixed block (203), a slider (204) and a guide rail (205); the slider (204) is fixedly mounted on one end of the slider (204); the screw rod (202) is fixedly mounted on one end of the slider (204); and the output end is fixedly connected to the fixed block (203); the motor 1 (201) is fixedly sleeved on the fixed block (203); and the guide rail (205) is fixedly mounted on one end of the slider (204).
5. The flattening device for processing indigo leaves according to claim 1, characterized in that: A cabinet (7) is fixedly mounted on the bottom of the processing table (1); a control panel (702) is fixedly mounted on one end of the cabinet (7), and a cabinet door (701) is provided.
6. The flattening device for processing indigo leaves according to claim 5, characterized in that: A mounting frame (703) is fixedly mounted on the side end of the cabinet (7), and a plurality of heat dissipation windows (704) are fixedly mounted on the inner wall of the mounting frame (703).