Servo press

By using servo presses in stamping equipment, using servo motors and control boxes to achieve precise control of the downward pressure speed and position of the lifting and bucking head, the stability and noise problems in existing equipment are solved, and the intelligence and visualization of the equipment are improved.

CN222987672UActive Publication Date: 2025-06-17CHANGSHU YANTUO AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421932696.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-11
Publication Date
2025-06-17
Estimated Expiration
2034-08-11

AI Technical Summary

Technical Problem

In existing stamping equipment, the flywheel and cam are not stable during movement, producing extremely high noise, and the speed of ordinary motors cannot be adjusted according to actual conditions, making it difficult to control the downward speed, pressure, and downward position of the lifting and lowering head.

Method used

A servo press is adopted, including a servo motor, a fuselage, a lifting and a first screw, and the first synchronization wheel is driven to rotate the first synchronization wheel and the second synchronization wheel through the servo motor, driving the first screw to rotate, so that the lifting and lowering head is raised and lowered. At the same time, a control box and a PLC control unit are set up to achieve accurate control of the speed of the servo motor.

Benefits of technology

The downward speed and downward position of the lifting and lowering head are arbitrary adjustment and closed-loop control, reducing noise, improving the stability and intelligence of the equipment, and the parameters can be visualized through the touch screen display.

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Abstract

The utility model relates to a servo press machine which comprises a servo motor, a machine body, a lifting pressure head and a first screw rod, the servo motor is provided with a rotating shaft, and a first synchronizing wheel is fixedly installed on the rotating shaft; the servo motor is fixedly installed on the machine body, on one hand, the first lead screw is in threaded connection with the lifting pressing head, the other end of the first lead screw penetrates through the machine body and is fixedly installed on the machine body, and the first lead screw rotates relative to the machine body. The other end of the first lead screw penetrates through the machine body and is fixedly installed together with a second synchronizing wheel, and the first synchronizing wheel and the second synchronizing wheel are connected together through a transmission belt. The servo motor rotates to drive the first synchronous wheel and the second synchronous wheel to rotate, so that the first lead screw is driven to rotate, and the lifting pressing head ascends and descends up and down.
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Description

Technical Field

[0001] The utility model relates to the field of stamping equipment, in particular to a servo press. Background Art

[0002] Stamping equipment is a very common type of equipment. In the prior art, the power source of the stamping equipment is an ordinary motor, which drives the flywheel and the cam to move, and then drives the lifting and pressing head to lift and lower. When the lifting and pressing head descends, the product is stamped into shape. There are many disadvantages in this stamping equipment in the prior art. For example, the flywheel and the cam have low stability during movement and generate extremely high noise. For another example, when an ordinary motor is used as the power source, the speed of the motor cannot be adjusted arbitrarily according to the actual situation, so it is difficult to arbitrarily control the pressing speed, pressure, and pressing position of the lifting and pressing head. Summary of the Invention

[0003] The purpose of the utility model is to solve the disadvantages existing in the prior art, and a servo press is proposed.

[0004] To achieve the above purpose, the utility model adopts the following technical scheme: A servo press includes a servo motor, a body, a lifting and pressing head, and a first lead screw. Among them, the servo motor has a rotating shaft, and a first synchronous pulley is fixedly installed on the rotating shaft; the servo motor is fixedly installed on the body. One end of the first lead screw is threadedly connected to the lifting and pressing head, and the other end of the first lead screw passes through the body and is fixedly installed on the body and the first lead screw rotates relative to the body. The other end of the first lead screw passes through the body and is fixedly installed together with a second synchronous pulley. The first synchronous pulley and the second synchronous pulley are connected together by a transmission belt; thus, when the servo motor rotates, it drives the first synchronous pulley and the second synchronous pulley to rotate, thereby driving the first lead screw to rotate, and making the lifting and pressing head move up and down.

[0005] Further, it further includes a control box and an electric control box, and both the control box and the electric control box are fixedly installed on the body.

[0006] Further, a PLC control unit is arranged in the control box. The PLC control unit is electrically connected to the servo motor, and the PLC control unit controls the servo motor, so that the servo motor outputs a preset speed; the electric control box is electrically connected to the control box and the servo motor, and provides power for the control box and the servo motor.

[0007] Further, the body includes a body main body and a mounting boss. The mounting boss protrudes outward from the outer surface of the body main body by a preset length, and the body main body and the mounting boss are fixedly connected together.

[0008] Further, it further includes a bearing which is fixedly embedded in the mounting boss. One end of the first lead screw is threadedly connected to the lifting ram, and the other end of the first lead screw passes through the bearing and is fixedly installed together with the bearing. The other end of the first lead screw passes through the bearing and is fixedly installed together with the second synchronous pulley, so that the first lead screw rotates relative to the mounting boss under the drive of the second synchronous pulley.

[0009] Further, it further includes a sliding block and a sliding track. The sliding block is fixedly installed on the lifting ram. The sliding track has a sliding groove which extends along the length of the sliding track. The sliding block is slidably connected to the sliding groove of the sliding track, so that the sliding block slides in the sliding groove while the lifting ram moves up and down; the sliding fit between the sliding block and the sliding groove makes the lifting of the lifting ram more stable.

[0010] Further, it further includes a first guide post, a second guide post and a base. One end of the first guide post and one end of the second guide post are both fixedly installed on the base; the machine body is provided with a first sliding through hole and a second sliding through hole, and both the first sliding through hole and the second sliding through hole penetrate through the machine body. The other end of the first guide post passes through the first sliding through hole, and the first guide post slides in the first sliding through hole; the other end of the second guide post passes through the second sliding through hole, and the second guide post slides in the second sliding through hole.

[0011] Further, it further includes a fixed support plate which is fixedly installed on the other ends of the first guide post and the second guide post, so that the fixed support plate is fixedly connected to the first guide post and the second guide post.

[0012] Further, it further includes a second lead screw and a handwheel. One end of the second lead screw is threadedly connected to the machine body, and the other end of the second lead screw passes through the fixed support plate and is fixedly connected to the handwheel. The second lead screw is threadedly connected to the fixed support plate, so that rotating the handwheel drives the machine body to move up and down to adjust the height of the machine body.

[0013] Further, it further includes a home sensor which is fixedly installed on the machine body on one hand and is located above the sliding groove on the other hand; the home sensor is electrically connected to the PLC control unit.

[0014] The beneficial effects of the present application are as follows: For the servo press provided by the present application, in view of the setting of the servo motor and the control box, the downward pressing speed and the downward pressing position of the servo press can be arbitrarily adjusted, and the downward pressing speed and the downward pressing position can achieve closed-loop control; in view of the replacement of the flywheel and cam structure in the prior art with the first lead screw, the purpose of simple and stable structure, low cost, and no noise during operation is achieved; in view of the setting of the control box, the servo press is made more intelligent. A touch screen is provided on the control box, and all parameters can be displayed on the touch screen, realizing the visualization of the parameters. Brief Description of the Drawings

[0015] Figure 1 It is a schematic structural diagram of a servo press provided by the present utility model.

[0016] Figure 2 is Figure 1 A schematic structural diagram of the shown servo press after removing the control box and the electric control box.

[0017] Figure 3 is Figure 1 Another schematic structural diagram of the shown servo press after removing the control box and the electric control box. Detailed Description of the Embodiments

[0018] The present application will be further described in detail below in conjunction with the drawings through specific embodiments. Similar elements in different embodiments are labeled with related similar element numbers. In the following embodiments, many detailed descriptions are provided to enable a better understanding of the present application. However, those skilled in the art can easily recognize that some of the features can be omitted in different situations, or can be replaced by other elements, materials, or methods. In some cases, some operations related to the present application are not shown or described in the specification, which is to avoid the core part of the present application being overwhelmed by excessive descriptions. For those skilled in the art, it is not necessary to describe these related operations in detail, and they can fully understand the related operations based on the descriptions in the specification and the general technical knowledge in the field.

[0019] In addition, the features, operations, or characteristics described in the specification can be combined in any appropriate manner to form various embodiments, and the operation steps involved in each embodiment can also be reordered or adjusted in an obvious manner by those skilled in the art. Therefore, the specification and the drawings are only for clearly describing a certain embodiment, and do not mean to be the necessary composition and / or sequence.

[0020] The serial numbers assigned to the components in this text, such as "first", "second", etc., are only used to distinguish the described objects and do not have any sequential or technical meaning. For the terms "connection" and "coupling" used in this application, unless otherwise specified, both include direct and indirect connection (coupling).

[0021] Please refer to Figures 1-3 , this application provides a servo press, which includes a servo motor 1, a machine body 5, a lifting ram 8, and a first lead screw 7. Among them, the servo motor 1 has a rotating shaft 100, and a first synchronous pulley 2 is fixedly installed on the rotating shaft 100; the servo motor 1 is fixedly installed on the machine body 5. On the one hand, the first lead screw 7 is threadedly connected to the lifting ram 8. The other end of the first lead screw 7 passes through the machine body 5 and is fixedly installed on the machine body 5 and the first lead screw 7 rotates relative to the machine body 5. The other end of the first lead screw 7 passes through the machine body 5 and is fixedly installed together with a second synchronous pulley 3. The first synchronous pulley 2 and the second synchronous pulley 3 are connected together by a transmission belt 4; thereby enabling the rotation of the servo motor 1 to drive the rotation of the first synchronous pulley 2 and the second synchronous pulley 3, and then driving the rotation of the first lead screw 7, so that the lifting ram 8 moves up and down.

[0022] In an embodiment of this application, the servo press further includes a control box 18 and an electric control box 19, and both the control box 18 and the electric control box 19 are fixedly installed on the machine body 5.

[0023] In an embodiment of this application, a PLC control unit is provided in the control box 18. The PLC control unit is electrically connected to the servo motor 1, and the PLC control unit controls the servo motor 1, thereby enabling the servo motor 1 to output a preset speed; the electric control box 19 is electrically connected to the control box 18 and the servo motor 1, thereby providing power for the control box 18 and the servo motor 1.

[0024] In an embodiment of this application, the machine body 5 includes a machine body main body 51 and a mounting boss 52. The mounting boss 52 protrudes outward from the outer surface of the machine body main body 51 by a preset length, and the machine body main body 51 and the mounting boss 52 are fixedly connected together.

[0025] In an embodiment of the present application, the servo press further includes a bearing 6, the bearing 6 is fixedly embedded on the mounting boss 52, one end of the first lead screw 7 is threadedly connected to the lifting ram 8, the other end of the first lead screw 7 passes through the bearing 6 and is fixedly installed together with the bearing 6, and the other end of the first lead screw 7 passes through the bearing 6 and is fixedly installed together with the second synchronous pulley 3, so that the first lead screw 7 rotates relative to the mounting boss 52 driven by the second synchronous pulley 3.

[0026] In an embodiment of the present application, the servo press further includes a sliding block 17 and a sliding track 16. The sliding block 17 is fixedly installed on the lifting ram 8. The sliding track 16 has a sliding groove 160, and the sliding groove 160 extends along the length of the sliding track 16. The sliding block 17 is slidably connected to the sliding groove 160 of the sliding track 16, so that the sliding block 17 slides in the sliding groove 160 while the lifting ram 8 moves up and down; the sliding fit between the sliding block 17 and the sliding groove 160 makes the lifting and lowering of the lifting ram 8 more stable.

[0027] In an embodiment of the present application, the servo press further includes a first guide post 10, a second guide post 11 and a base 9. One end of the first guide post 10 and one end of the second guide post 11 are both fixedly installed on the base 9; the body 5 is provided with a first sliding through hole (not shown) and a second sliding through hole (not shown), and both the first sliding through hole and the second sliding through hole penetrate the body 5. The other end of the first guide post 10 passes through the first sliding through hole, and the first guide post 10 slides in the first sliding through hole; the other end of the second guide post 11 passes through the second sliding through hole, and the second guide post 11 slides in the second sliding through hole.

[0028] In an embodiment of the present application, the servo press further includes a fixed support plate 12, and the fixed support plate 12 is fixedly installed on the other ends of the first guide post 10 and the second guide post 11, so that the fixed support plate 12 is fixedly connected to the first guide post 10 and the second guide post 11.

[0029] In an embodiment of the present application, the servo press further includes a second lead screw 14 and a handwheel 13. One end of the second lead screw 14 is threadedly connected to the body 5, the other end of the second lead screw 14 passes through the fixed support plate 12 and is fixedly connected to the handwheel 13, and the second lead screw 14 is threadedly connected to the fixed support plate 12, so that rotating the handwheel 13 drives the body 5 to move up and down to adjust the height of the body 5.

[0030] In an embodiment of the present application, the servo press further includes a home sensor 15. On the one hand, the home sensor 15 is fixedly installed on the machine body 5, and on the other hand, the home sensor 15 is located above the sliding groove 160; the home sensor 15 is electrically connected to the PLC control unit.

[0031] For the servo press provided by the present application, in view of the setting of the servo motor and the control box, the downward pressing speed and the downward pressing position of the servo press can be arbitrarily adjusted, and the downward pressing speed and the downward pressing position can achieve closed-loop control; in view of the replacement of the flywheel and cam structure in the prior art by the first lead screw, the purpose of simple and stable structure, low cost, and no noise during operation is achieved; in view of the setting of the control box, the servo press is made more intelligent. A touch screen is provided on the control box, and all parameters can be displayed on the touch screen, realizing the visualization of the parameters.

[0032] The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly. It should not be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims

1. A servo press, characterized in that: It includes a servo motor, a fuselage, a lifting pressure head, and a first screw rod, wherein the servo motor has a rotating shaft, and a first synchronous wheel is fixedly installed on the rotating shaft; the servo motor is fixedly installed on the fuselage, and the first screw rod is threadedly connected to the lifting pressure head on one hand, and the other end of the first screw rod passes through the fuselage and is fixedly installed on the fuselage and the first screw rod rotates relative to the fuselage, and the other end of the first screw rod passes through the fuselage and is fixedly installed together with the second synchronous wheel, and the first synchronous wheel and the second synchronous wheel are connected together by a transmission belt; in this way, the rotation of the servo motor drives the first synchronous wheel and the second synchronous wheel to rotate, thereby driving the first screw rod to rotate, so that the lifting pressure head can be lifted up and down.

2. The servo press according to claim 1, characterized in that: It also includes a control box and an electric control box, and the control box and the electric control box are both fixedly mounted on the machine body.

3. The servo press according to claim 2, characterized in that: The control box is provided with a PLC control unit, the PLC control unit is electrically connected to the servo motor, and the PLC control unit controls the servo motor so that the servo motor outputs a preset speed; the electric control box is electrically connected to the control box and the servo motor so as to provide power to the control box and the servo motor.

4. The servo press according to claim 3, characterized in that: The fuselage comprises a fuselage body and a mounting boss, wherein the mounting boss protrudes outward from the outer surface of the fuselage body by a preset length, and the fuselage body and the mounting boss are fixedly connected together.

5. The servo press according to claim 4, characterized in that: It also includes a bearing, which is fixedly embedded in the mounting boss, one end of the first screw rod is threadedly connected to the lifting head, the other end of the first screw rod passes through the bearing and is fixedly installed with the bearing, and the other end of the first screw rod passes through the bearing and is fixedly installed with the second synchronous wheel, so that the first screw rod can rotate relative to the mounting boss under the drive of the second synchronous wheel.

6. The servo press according to claim 5, characterized in that: It also includes a sliding block and a sliding track. The sliding block is fixedly mounted on the lifting pressure head. The sliding track has a sliding groove. The sliding groove extends along the length of the sliding track. The sliding block is slidably connected to the sliding groove of the sliding track, so that the sliding block slides in the sliding groove while the lifting pressure head is lifted and lowered; the sliding cooperation between the sliding block and the sliding groove makes the lifting and lowering of the lifting pressure head more stable.

7. The servo press according to claim 6, characterized in that: It also includes a first guide column, a second guide column, and a base, one end of the first guide column and one end of the second guide column are fixedly mounted on the base; a first sliding through hole and a second sliding through hole are provided on the fuselage, the first sliding through hole and the second sliding through hole both pass through the fuselage, the other end of the first guide column passes through the first sliding through hole, and the first guide column slides in the first sliding through hole; the other end of the second guide column passes through the second sliding through hole, and the second guide column slides in the second sliding through hole.

8. The servo press according to claim 7, characterized in that: It also includes a fixed support plate, which is fixedly mounted on the other end of the first guide column and the other end of the second guide column, so that the fixed support plate is fixedly connected to the first guide column and the second guide column.

9. The servo press according to claim 8, characterized in that: It also includes a second screw rod and a handwheel, one end of the second screw rod is threadedly connected to the fuselage, the other end of the second screw rod passes through the fixed support plate and is fixedly connected to the handwheel, and the second screw rod is threadedly connected to the fixed support plate, so that rotating the handwheel can drive the fuselage to move up and down, thereby adjusting the height of the fuselage.

10. The servo press according to claim 9, characterized in that: It also includes an origin sensor, which is fixedly mounted on the fuselage on one hand and located above the sliding slot on the other hand; the origin sensor is electrically connected to the PLC control unit.