Arc-shaped laminated glass pre-pressing machine

By designing a cooling mechanism and an acceleration mechanism in a curved laminated glass pre-pressor, the combination of heating pipes, spiral pipes, connecting pipes, semiconductor radiators and fans is used to solve the problem of low cooling rates in the prior art, significantly improving the cooling and solidifying rate of the glass and reducing the probability of glass damage.

CN222987775UActive Publication Date: 2025-06-17JIANGSU YAOXING SAFETY GLASS CO LTD
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Patent Information

Application Number
CN202422211901.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-17
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

Existing curved laminated glass pre-pressors have a low cooling rate during cooling, resulting in glass being vulnerable to damage.

Method used

A curved laminated glass pre-pressor including a cooling mechanism and an acceleration mechanism is designed. The cooling mechanism accelerates the cooling solidification of the glass by a combination of a heating pipe, a spiral pipe and a connecting pipe. The acceleration mechanism absorbs and releases heat inside the condensate water through a combination of a semiconductor radiator, a heat dissipation fin and a second fan, thereby increasing the cooling rate.

Benefits of technology

The cooling and solidification rate of curved laminated glass is significantly improved, and the probability of glass being damaged is reduced.

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Abstract

The utility model relates to an arc-shaped laminated glass pre-pressing machine, which belongs to the field of pre-pressing machines and comprises a mounting frame, a linear module for moving is arranged on the top wall of an inner cavity of the mounting frame, a pre-pressing device for processing arc-shaped laminated glass is arranged on the lower surface of the linear module, and an arc-shaped seat is fixed on the bottom wall of the inner cavity of the mounting frame. A water storage tank is fixed to the right side of the mounting frame, a cooling mechanism used for accelerating cooling and solidification of the arc-shaped laminated glass is arranged on the front face of the water storage tank, and an accelerating mechanism used for releasing heat in condensate water is arranged on the right side of the water storage tank. According to the curved-arc-shaped laminated glass pre-pressing machine, the cooling mechanism ensures that the bottom of curved-arc-shaped laminated glass is uniformly heated through the arrangement of a heating pipe, and meanwhile, through the cooperation of a spiral pipe and a connecting pipe, air in an arc-shaped seat is cooled when machining is completed, so that the arc-shaped laminated glass is in a low-temperature state; and the first fan is matched to accelerate the cooling solidification rate of the arc-shaped laminated glass.
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Description

Technical Field

[0001] The utility model relates to the technical field of pre-presses, in particular to a pre-press for curved laminated glass. Background Technique

[0002] Laminated glass is a composite glass product made of two or more pieces of glass with one or more layers of organic polymer interlayers in between, and is manufactured through special high-temperature pre-pressing (or vacuum pumping) and high-temperature and high-pressure processes. Curved laminated glass is one of them, and pre-pressing work is required during the production process.

[0003] For example, Chinese Patent CN215243539U, which belongs to the technical field of pre-presses, discloses a pre-press for curved laminated glass, including a mounting frame. A pre-pressing assembly is arranged inside the mounting frame. The pre-pressing assembly includes a track motor, a hydraulic cylinder, a connecting frame and a pressing roller. The first heating assembly includes a hot air blower, an air duct and an air outlet. A second heating assembly is arranged inside the base. The track motor drives the hydraulic cylinder to move on the slide rail, so that the connecting frame and the pressing roller move. At the same time, the hydraulic cylinder drives the pressing roller to press down, thereby pre-pressing the curved laminated glass. The hot air blower generates heat, and the heat is transmitted to the inside of the mounting frame through the air duct and the air outlet, thereby performing a preliminary heating treatment on the curved laminated glass to improve the pressing effect of the curved laminated glass. The heating tube generates heat, and at the same time, the fan rotates to dissipate the heat generated by the heating tube through the heat dissipation holes, thereby heating the bottom of the curved laminated glass, so that the curved laminated glass can be uniformly heated.

[0004] The above patent still has certain defects. The patent heats the bottom of the curved laminated glass so that the curved laminated glass can be uniformly heated. After the curved laminated glass is heated and processed, its temperature does not drop completely, resulting in it being relatively soft and extremely easy to deform when subjected to external forces. The natural air cooling rate is relatively low, resulting in an increased probability of damage. Content of the Utility Model

[0005] In view of the deficiencies of the prior art, the utility model provides a pre-press for curved laminated glass, which has the advantages of accelerating the cooling and solidification efficiency, etc., and solves the problem that the relatively low natural air cooling rate increases the probability of its damage.

[0006] To achieve the above object, the utility model provides the following technical solution: A pre-press for curved laminated glass, including a mounting frame. A linear module for movement is arranged on the top wall of the inner cavity of the mounting frame. A pre-pressing device for processing curved laminated glass is arranged on the lower surface of the linear module. An arc-shaped seat is fixed on the bottom wall of the inner cavity of the mounting frame. A water storage tank is fixed on the right side of the mounting frame. A cooling mechanism for accelerating the cooling and solidification of the curved laminated glass is arranged on the front of the water storage tank. An accelerating mechanism for releasing the heat inside the condensed water is arranged on the right side of the water storage tank;

[0007] The cooling mechanism includes a water delivery pipe connected to the front of the water storage tank. An electromagnetic valve is fixed on the outer side of the water delivery pipe. On the left and right side walls of the inner cavity of the arc-shaped seat, a transfer tank is fixed respectively. On the opposite sides of the two transfer tanks, there are connected no less than two spiral pipes. Between the opposite sides of the left and right spiral pipes, a connecting pipe is connected. A water pump is fixed on the back of the water storage tank. On the right side of the water pump, a return pipe connected to the back of the water storage tank is fixed. On the left side of the water pump, a water extraction pipe connected to the back of the left transfer tank is fixed. On the opposite sides of the two transfer tanks, two heating pipes are fixed respectively. On the left and right side walls of the inner cavity of the arc-shaped seat, a connecting block is fixed respectively. On the opposite sides of the left and right connecting blocks, a first blower is fixed respectively.

[0008] Furthermore, the end of the water delivery pipe away from the water storage tank is connected to the front of the right transfer tank. A first connection hole for the water delivery pipe to pass through is opened on the front of the arc-shaped seat, and the water delivery pipe is slidably connected to the inside of the arc-shaped seat through the first connection hole.

[0009] Furthermore, a second connection hole for the water extraction pipe to pass through is opened on the back of the arc-shaped seat, and the water extraction pipe is slidably connected to the inside of the arc-shaped seat through the second connection hole.

[0010] Furthermore, air inlet holes are opened on both the left and right sides of the arc-shaped seat and are located below the connecting blocks. A first dust-proof net is fixed inside the air inlet holes.

[0011] Furthermore, the acceleration mechanism includes a connection box fixed on the right side of the water storage tank. A second blower is fixed on the right side wall of the inner cavity of the connection box. Second dust-proof nets are fixed on both the front and back of the connection box. A semiconductor radiator located inside the connection box is fixed on the right side of the water storage tank. Heat dissipation fins are fixed on both the left and right sides of the semiconductor radiator.

[0012] Furthermore, ventilation holes are opened on both the front and back of the heat dissipation fins, and the second dust-proof net is fixed inside the ventilation holes.

[0013] Furthermore, a heat dissipation hole for the left heat dissipation fin to be inserted is opened on the right side of the water storage tank, and the heat dissipation fin is slidably connected to the inside of the water storage tank through the heat dissipation hole.

[0014] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0015] 1. For this pre - press for curved laminated glass, the cooling mechanism ensures uniform heating of the bottom of the curved laminated glass through the arrangement of heating tubes. At the same time, through the cooperation of the spiral tube and the connecting tube, the air inside the arc - shaped seat is cooled when the processing is completed, making it in a lower - temperature state. Thus, it cooperates with the first fan to accelerate the cooling and solidification rate of the curved laminated glass. And through the cooperation of the solenoid valve, water delivery pipe, water extraction pipe, water pump and return pipe, the condensation water circulation is ensured, so as to carry away the absorbed heat.

[0016] 2. For this pre - press for curved laminated glass, the accelerating mechanism absorbs and releases the heat absorbed by the condensation water inside the arc - shaped seat through the cooperation of the connecting box, the second fan, the second dust - proof net, the heat - dissipating fins and the semiconductor radiator, avoiding the problem that the excessive heat accumulated in the condensation water causes the temperature of the condensation water to rise and unable to absorb the heat inside the arc - shaped seat to lower the air temperature, and further leading to the reduction of the cooling rate of the glass again. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic structural diagram of the present utility model;

[0018] Figure 2 It is a schematic diagram of the cooling mechanism of the present utility model;

[0019] Figure 3 It is a schematic diagram of the connection mechanism between the first fan and the connecting block of the present utility model;

[0020] Figure 4 It is a schematic diagram of the accelerating mechanism of the present utility model.

[0021] In the figure: 1 linear module, 2 pre - pressing device, 3 mounting frame, 4 arc - shaped seat, 5 cooling mechanism, 501 solenoid valve, 502 water delivery pipe, 503 connecting pipe, 504 spiral tube, 505 transfer box, 506 heating tube, 507 water extraction pipe, 508 water pump, 509 return pipe, 510 first fan, 511 connecting block, 6 water storage tank, 7 accelerating mechanism, 701 connecting box, 702 second fan, 703 second dust - proof net, 704 heat - dissipating fins, 705 semiconductor radiator. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figure 1, A pre-pressing machine for curved laminated glass in this embodiment includes a mounting frame 3. A linear module 1 for movement is provided on the top wall of the inner cavity of the mounting frame 3. A pre-pressing device 2 for processing curved laminated glass is provided on the lower surface of the linear module 1. The pre-pressing device 2 is a common pre-pressing machine for processing curved laminated glass on the market. An arc-shaped seat 4 is fixed on the bottom wall of the inner cavity of the mounting frame 3. A water storage tank 6 is fixed on the right side of the mounting frame 3. A threaded groove is provided on the upper surface of the water storage tank 6, and a seal is threadedly connected inside the threaded groove. A cooling mechanism 5 for accelerating the cooling and solidification of the curved laminated glass is provided on the front of the water storage tank 6. An accelerating mechanism 7 for releasing the internal heat of the condensed water is provided on the right side of the water storage tank 6. The electrical components mentioned in the text are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer for control, and the existing publicly known power connection technology is not described in the text. Connect the industrial power interface to power on the device, and the PLC system controls the entire device to operate as expected.

[0024] Please refer to Figures 2-3 , In order to accelerate the cooling efficiency of the processed glass, the cooling mechanism 5 in this embodiment includes a water delivery pipe 502 connected to the front of the water storage tank 6. A solenoid valve 501 is fixed on the outer side of the water delivery pipe 502. Both the left and right side walls of the inner cavity of the arc-shaped seat 4 are fixed with transfer boxes 505. A number of not less than two spiral pipes 504 are connected to the opposite sides of the two transfer boxes 505. By extending the flow path of the condensed water through the spiral pipes 504, the flow time is increased, so that the condensed water can fully absorb heat and reduce the temperature of the inner space of the arc-shaped seat 4. A connecting pipe 503 is connected between the opposite sides of the left and right spiral pipes 504. A water pump 508 is fixed on the back of the water storage tank 6. A return pipe 509 connected to the back of the water storage tank 6 is fixed on the right side of the water pump 508. A water suction pipe 507 connected to the back of the left transfer box 505 is fixed on the left side of the water pump 508. Two heating pipes 506 are fixed on the opposite sides of the two transfer boxes 505. Connecting blocks 511 are fixed on the left and right side walls of the inner cavity of the arc-shaped seat 4. First blowers 510 are fixed on the opposite sides of the left and right connecting blocks 511. The first blowers 510 are located below the transfer boxes 505.

[0025] One end of the water delivery pipe 502 far from the water storage tank 6 communicates with the front of the right transfer tank 505. A first connection hole for the water delivery pipe 502 to pass through is provided on the front of the arc-shaped seat 4. The upper surface of the arc-shaped seat 4 is provided with no less than two through holes, and the water delivery pipe 502 is slidably connected to the inside of the arc-shaped seat 4 through the first connection hole. A second connection hole for the water extraction pipe 507 to pass through is provided on the back of the arc-shaped seat 4, and the water extraction pipe 507 is slidably connected to the inside of the arc-shaped seat 4 through the second connection hole. Air inlet holes are provided on both the left and right sides of the arc-shaped seat 4 below the connection block 511. A first dust-proof net is fixed inside the air inlet holes. Through the air inlet holes, the first fan 510 can extract external air, and the first dust-proof net prevents external dust from entering the inside of the arc-shaped seat 4.

[0026] It can be seen that the cooling mechanism 5 ensures the processing work on the bottom of the curved laminated glass through the setting of the heating pipe 506 so that it is evenly heated. At the same time, through the cooperation of the spiral pipe 504 and the connecting pipe 503, the air inside the arc-shaped seat 4 is cooled when the processing is completed, so that it is in a lower temperature state, thereby cooperating with the first fan 510 to accelerate the cooling and solidification rate of the curved laminated glass.

[0027] Please refer to Figure 4 In order to further improve the cooling rate, the acceleration mechanism 7 in this embodiment includes a connection box 701 fixed to the right side of the water storage tank 6. A second fan 702 is fixed to the right side wall of the inner cavity of the connection box 701. Second dust-proof nets 703 are fixed to both the front and back of the connection box 701. A semiconductor radiator 705 located inside the connection box 701 is fixed to the right side of the water storage tank 6. Heat dissipation fins 704 are fixed to both the left and right sides of the semiconductor radiator 705. The control mode of this application is controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The provision of power also belongs to the common knowledge in the art, and this utility model is mainly used to protect mechanical devices, so the control mode and circuit connection of this utility model will not be explained in detail.

[0028] Ventilation holes are provided on both the front and back of the heat dissipation fins 704. The second dust-proof net 703 is fixed inside the ventilation holes. A heat dissipation hole for inserting the left heat dissipation fin 704 is provided on the right side of the water storage tank 6, and the heat dissipation fin 704 is slidably connected to the inside of the water storage tank 6 through the heat dissipation hole. A sealing ring that fits on the outside of the left heat dissipation fin 704 is fixed inside the water storage tank 6.

[0029] Therefore, the acceleration mechanism 7 absorbs and releases the heat absorbed by the condensate water inside the arc-shaped seat 4 through the cooperation of the connection box 701, the second fan 702, the second dust-proof net 703, the heat dissipation fins 704 and the semiconductor radiator 705, avoiding the problem that the temperature of the condensate water rises due to excessive heat accumulation in the condensate water, resulting in the inability to absorb the heat inside the arc-shaped seat 4 to lower the air temperature, and further leading to the reduction of the cooling rate of the glass again.

[0030] The working principle of the above embodiment is as follows:

[0031] (1) When it is necessary to heat the bottom of the curved arc-shaped laminated glass, start the first fan 510 and the heating tube 506. The first fan 510 cooperates with the heating tube 506 and the through holes on the upper surface of the arc-shaped seat 4 to heat the bottom of the glass. When it is necessary to cool and solidify it, turn off the heating tube 506, start the water pump 508 and open the solenoid valve 501. The condensate water flows into the internal part of the right transfer box 505 through the water delivery pipe 502, and flows to the internal part of the right spiral tube 504 through the right transfer box 505. The condensate water in the right spiral tube 504 flows into the internal part of the left spiral tube 504 through the connecting pipe 503, and flows into the internal part of the left transfer box 505. The water pump 508 pumps out the condensate water through the water suction pipe 507 and transports it back to the water storage tank 6 through the return pipe 509. When the condensate water flows through the spiral tube 504 and the connecting pipe 503, it affects the surrounding air and completes heat exchange with the surrounding air, absorbing the heat in the air to lower the temperature. The first fan 510 blows the air with a lower temperature towards the curved arc-shaped laminated glass to accelerate its cooling and solidification under the action of low temperature. The cooling mechanism 5 ensures the processing work on the bottom of the curved arc-shaped laminated glass through the setting of the heating tube 506 to make it uniformly heated. At the same time, through the cooperation of the spiral tube 504 and the connecting pipe 503, the air inside the arc-shaped seat 4 is cooled when the processing is completed, making it in a lower temperature state, so as to cooperate with the first fan 510 to accelerate the cooling and solidification rate of the curved arc-shaped laminated glass.

[0032] (2) When the pre-pressing device 2 is started, start the second fan 702 and the semiconductor radiator 705 at the same time. The semiconductor radiator 705 absorbs the heat inside the water storage tank 6 through the heat dissipation fins 704 on the left side, reducing the temperature of the condensate water inside the water storage tank 6. At the same time, the second fan 702 blows air to cool the heat dissipation fins 704 on the right side, accelerating the release of heat, so as to improve the rate of heat absorption of the heat dissipation fins 704 on the left side, enabling the heat absorbed by the condensate water when flowing through the arc-shaped seat 4 to be quickly absorbed and released to the outside. The acceleration mechanism 7 absorbs and releases the heat absorbed by the condensate water inside the arc-shaped seat 4 through the cooperation of the connection box 701, the second fan 702, the second dust-proof net 703, the heat dissipation fins 704 and the semiconductor radiator 705, avoiding the problem that the temperature of the condensate water rises due to excessive heat accumulation in the condensate water, resulting in the inability to absorb the heat inside the arc-shaped seat 4 to lower the air temperature, and further leading to the reduction of the cooling rate of the glass again.

[0033] It should be noted that, in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.

[0034] Although embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A curved laminated glass pre-pressing machine, comprising a mounting frame (3), characterized in that: The top wall of the inner cavity of the mounting frame (3) is provided with a linear module (1) for movement, the lower surface of the linear module (1) is provided with a pre-pressing device (2) for processing curved laminated glass, the bottom wall of the inner cavity of the mounting frame (3) is fixed with an arc seat (4), the right side of the mounting frame (3) is fixed with a water storage tank (6), the front side of the water storage tank (6) is provided with a cooling mechanism (5) for accelerating the cooling and solidification of the curved laminated glass, and the right side of the water storage tank (6) is provided with an acceleration mechanism (7) for releasing the internal heat of condensed water; The cooling mechanism (5) comprises a water delivery pipe (502) connected to the front of the water storage tank (6), an electromagnetic valve (501) is fixed on the outside of the water delivery pipe (502), transfer boxes (505) are fixed on the left and right side walls of the inner cavity of the arc seat (4), the opposite sides of the two transfer boxes (505) are connected to at least two spiral tubes (504), the opposite sides of the spiral tubes (504) on the left and right sides are connected to a connecting pipe (503), and a water pump (501) is fixed on the back of the water storage tank (6). 508), a return pipe (509) connected to the back of the water storage tank (6) is fixed on the right side of the water pump (508), a water extraction pipe (507) connected to the back of the left transfer box (505) is fixed on the left side of the water pump (508), two heating pipes (506) are fixed on the opposite sides of the two transfer boxes (505), connecting blocks (511) are fixed on the left and right side walls of the inner cavity of the arc seat (4), and first fans (510) are fixed on the opposite sides of the connecting blocks (511) on the left and right sides.

2. The curved laminated glass pre-pressing machine according to claim 1, characterized in that: One end of the water pipe (502) away from the water storage tank (6) is connected to the front of the right transfer box (505), and a first connection hole for the water pipe (502) to pass through is opened on the front of the arc seat (4), and the water pipe (502) is slidably connected to the inside of the arc seat (4) through the first connection hole.

3. The curved laminated glass pre-pressing machine according to claim 1, characterized in that: A second connection hole for the water pumping pipe (507) to pass through is provided on the back of the arc-shaped seat (4), and the water pumping pipe (507) is slidably connected to the inside of the arc-shaped seat (4) through the second connection hole.

4. The curved laminated glass pre-pressing machine according to claim 1, characterized in that: The left and right sides of the arc-shaped seat (4) are both provided with air inlet holes located at the lower side of the connecting block (511), and a first dustproof net is fixed inside the air inlet holes.

5. The curved laminated glass pre-pressing machine according to claim 1, characterized in that: The acceleration mechanism (7) comprises a connection box (701) fixed to the right side of the water storage tank (6); a second fan (702) is fixed to the right side wall of the inner cavity of the connection box (701); a second dustproof net (703) is fixed to the front and back sides of the connection box (701); a semiconductor heat sink (705) located inside the connection box (701) is fixed to the right side of the water storage tank (6); and heat dissipation fins (704) are fixed to the left and right sides of the semiconductor heat sink (705).

6. The curved laminated glass pre-pressing machine according to claim 5, characterized in that: The front and back sides of the heat dissipation fins (704) are both provided with ventilation holes, and the second dustproof net (703) is fixed inside the ventilation holes.

7. The curved laminated glass pre-pressing machine according to claim 5, characterized in that: The right side of the water storage tank (6) is provided with a heat dissipation hole for plugging the left heat dissipation fin (704), and the heat dissipation fin (704) is slidably connected to the inside of the water storage tank (6) through the heat dissipation hole.

Citation Information

Patent Citations

  • A curved laminated glass pre-pressing machine

    CN215243539U