Vehicle-mounted mobile battery replacing mechanism and mobile battery replacing vehicle

By designing a vehicle-mounted mobile battery swap mechanism, and using adjustment, movement, lifting and stabilizing mechanisms, the problem of large space occupation, poor stability and accuracy during battery swap by electric vehicles is solved, and the efficiency and accuracy of the replacement process are achieved.

CN222988145UActive Publication Date: 2025-06-17SHANGHAI RONGHE ZHIDIAN NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421925871.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-17
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

Existing electric vehicle battery swap devices occupy a large space, and the battery pack has poor stability and accuracy during battery swap, which can easily lead to damage to the battery pack and inaccurate replacement.

Method used

A vehicle-mounted mobile battery swap mechanism is designed, including a fixing frame, an adjustment unit, a moving unit, a lifting unit and a stabilizing mechanism. Through these units, the grabbing, moving and height adjustment of the battery pack is achieved to ensure the stability and accuracy of the battery pack when replaced.

Benefits of technology

The device can efficiently replace the battery pack in a smaller space, reducing the shaking and damage of the battery pack during replacement, and improving the accuracy and efficiency of the replacement process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vehicle-mounted mobile battery replacing mechanism and a mobile battery replacing vehicle, and belongs to the field of electric vehicle battery replacing. The vehicle-mounted movable battery replacing mechanism comprises a fixing frame and a grabbing plate, and further comprises an adjusting unit arranged on the fixing frame and used for adjusting the position of the grabbing plate; the moving unit is arranged on the adjusting unit and used for extending or storing the grabbing plate, a lifting unit and a stabilizing mechanism are arranged on the moving unit, the lifting unit is used for adjusting the height of the grabbing plate, and the stabilizing mechanism is used for limiting the grabbing plate during lifting; according to the utility model, the problems of large occupied space and poor stability and accuracy of the battery pack when the battery replacing device is used can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric vehicle battery swapping, in particular to an in-vehicle mobile battery swapping mechanism and a mobile battery swapping vehicle. Background Art

[0002] An electric vehicle refers to a vehicle driven by an electric motor, which has many advantages: First, it can reduce air pollution and address climate change; Second, the efficiency of an internal combustion engine is lower than that of an electric motor, which can reduce energy consumption and improve energy efficiency; In addition, the fuel cost of an electric vehicle is usually lower than that of a traditional vehicle because electricity is cheaper than gasoline or diesel; Finally, the electric motor provides instantaneous torque, providing brisk acceleration and a smoother driving experience, running quietly, creating a quieter driving environment than an internal combustion engine vehicle. However, the energy stored per unit weight of the battery pack is too little, the cruising range is limited, and the charging speed is slow. In order to improve the use efficiency of electric vehicles, a battery swapping mode is usually adopted to quickly replace the battery pack of the electric vehicle so that the electric vehicle can be put into use again.

[0003] Currently, the battery swapping of electric vehicles generally adopts hoisting the battery pack from above, which has certain limitations on the usage conditions, occupies a large space during the usage process, and, during the hoisting process, the battery pack is prone to shaking, which is likely to damage the battery pack, and at the same time, it is difficult to accurately adjust the position of the battery pack, which is not conducive to the replacement of the battery pack. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problems that the existing battery swapping device occupies a large space during use, and the stability and accuracy of the battery pack are poor, and to propose an in-vehicle mobile battery swapping mechanism and a mobile battery swapping vehicle.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] The in-vehicle mobile battery swapping mechanism includes a fixed frame and a grasping plate, and further includes: an adjusting unit arranged on the fixed frame for adjusting the position of the grasping plate; a moving unit arranged on the adjusting unit for extending or retracting the grasping plate, wherein a lifting unit and a stabilizing mechanism are arranged on the moving unit, the lifting unit is used for adjusting the height of the grasping plate, and the stabilizing mechanism is used for limiting the grasping plate during lifting.

[0007] In order to facilitate the replacement of battery packs at different positions, preferably, the adjusting unit includes limiting rods symmetrically and fixedly connected to the fixed frame, electric sliders are slidably connected to the limiting rods, and a mounting plate is fixedly connected to the two groups of electric sliders.

[0008] To facilitate the movement of the battery pack on the vehicle body to the electric vehicle, further, the moving unit includes slide rails symmetrically and fixedly connected to the side of the mounting plate away from the electric slider. A moving frame is slidably connected between the two groups of slide rails. Among them, the size of the moving frame is smaller than that of the mounting plate, and the side wall of the moving frame is in close fit with the inner wall of the slide rail.

[0009] To facilitate adjusting the height of the battery pack during replacement, furthermore, the lifting unit includes a motor fixedly connected to the moving frame. The output end of the motor is fixedly connected to a rotating shaft rotatably connected to the moving frame. Two winding discs are symmetrically and fixedly connected to the rotating shaft. Two steel cables are wound around the winding discs. Among them, the motor and the rotating shaft are located at the center of the moving frame. The two groups of steel cables on the same side are centrally symmetrically arranged, and the end of the steel cable away from the winding disc is fixedly connected to the grasping plate.

[0010] To ensure the stability of the battery pack during height adjustment, furthermore, it also includes a connecting shaft rotatably connected to the moving frame. Two pulleys are symmetrically and fixedly connected to the connecting shaft. The steel cable is slidably connected to the upper side of the pulley.

[0011] To prevent the battery pack from shaking during movement and ensure the accuracy of its moving position, further, the stabilizing mechanism includes a plurality of groups of grooves symmetrically opened on the mutually approaching sides of the moving frame. A positioning block is slidably connected inside the groove. A spring is fixedly connected between the positioning block and the inner wall of the groove. A movable rod is rotatably connected to the positioning block. Among them, the movable rod adopts a telescopic structure, and the end of the movable rod away from the positioning block is rotatably connected to the grasping plate.

[0012] To facilitate the fixation of the battery pack, further, it also includes a plurality of groups of grasping members symmetrically arranged on the side of the grasping plate away from the moving frame. The grasping plate can adjust the relative displacement between the two side grasping members for grasping the battery pack.

[0013] The mobile battery replacement vehicle includes a vehicle body and the above-mentioned on-vehicle mobile battery replacement mechanism, and the on-vehicle mobile battery replacement mechanism is detachably connected to the vehicle body.

[0014] Compared with the prior art, the present utility model provides an on-vehicle mobile battery replacement mechanism and a mobile battery replacement vehicle, having the following beneficial effects:

[0015] 1. For the on-vehicle mobile battery replacement mechanism, the battery pack at different positions on the vehicle body can be grasped through the adjusting unit, and the battery pack can be moved above the electric vehicle through the moving unit. At the same time, for the replacement of battery packs of different sizes, the applicability of the battery replacement mechanism is increased. In addition, the device only needs to be located above the battery pack, greatly reducing the space occupied during battery pack replacement.

[0016] 2. The vehicle-mounted mobile battery swapping mechanism can adjust the height of the battery pack through the lifting unit, so as to facilitate the replacement of the battery pack onto the electric vehicle or the recycling of the battery pack on the electric vehicle.

[0017] 3. The vehicle-mounted mobile battery swapping mechanism can reduce the shaking of the battery pack during replacement through the stabilizing mechanism, which can not only avoid damage to the battery pack during replacement, but also improve the accuracy of the moving position of the battery pack during replacement, so as to facilitate the rapid replacement of the battery pack.

[0018] The parts not involved in this device are the same as the prior art or can be implemented by the prior art. The utility model can overcome the problems that the space occupied by the battery swapping device is large and the stability and accuracy of the battery pack are poor during use. Brief Description of the Drawings

[0019] Figure 1 It is a schematic structural diagram of the vehicle-mounted mobile battery swapping mechanism and the mobile battery swapping vehicle proposed by the utility model;

[0020] Figure 2 It is a schematic structural diagram of the vehicle-mounted mobile battery swapping mechanism proposed by the utility model.

[0021] Figure 3 It is a partial structural schematic diagram of the vehicle-mounted mobile battery swapping mechanism proposed by the utility model Figure 1 。

[0022] Figure 4 It is a partial structural schematic diagram of the vehicle-mounted mobile battery swapping mechanism proposed by the utility model Figure 2 。

[0023] In the figure: 1, vehicle body; 2, fixing frame; 3, limiting rod; 4, electric slider; 5, mounting plate; 6, slide rail; 7, moving frame; 8, grasping plate; 9, grasping part; 10, motor; 11, rotating shaft; 12, winding disc; 13, connecting shaft; 14, pulley; 15, steel cable; 16, groove; 17, positioning block; 18, spring; 19, movable rod. Detailed Embodiment

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0026] Embodiment:

[0027] Refer to Figures 2 - 4 , the vehicle-mounted mobile battery swapping mechanism includes a fixed frame 2 and a grasping plate 8, and further includes a plurality of groups of grasping members 9 symmetrically arranged on the side of the grasping plate 8 away from the mobile frame 7. Among them, a driving device for driving the movement of the grasping members 9 is arranged on the grasping plate 8. The application of the grasping members 9 and the grasping plate 8 is a conventional means in the prior art, so it will not be elaborated here. The grasping plate 8 can adjust the relative displacement between the grasping members 9 on both sides for grasping the battery pack. It further includes: an adjusting unit arranged on the fixed frame 2 for adjusting the position of the grasping plate 8; a moving unit arranged on the adjusting unit for extending or retracting the grasping plate 8. Among them, a lifting unit and a stabilizing mechanism are arranged on the moving unit. The lifting unit is used to adjust the height of the grasping plate 8, and the stabilizing mechanism is used to limit the position of the grasping plate 8 during lifting.

[0028] Refer to Figure 2 , the adjusting unit includes limiting rods 3 symmetrically and fixedly connected to the fixed frame 2. Electric sliders 4 are slidably connected to the limiting rods 3. An installation plate 5 is fixedly connected to the two groups of electric sliders 4. The movement of the electric sliders 4 on the limiting rods 3 is by an electric means. The specific structure can refer to the technical solutions in the prior art. Those skilled in the art can know and will not be elaborated here.

[0029] Refer to Figures 2 - 3 , the moving unit includes slide rails 6 symmetrically and fixedly connected to the side of the installation plate 5 away from the electric sliders 4. A moving frame 7 is slidably connected between the two groups of slide rails 6. Among them, the size of the moving frame 7 is smaller than that of the installation plate 5, and the side wall of the moving frame 7 is closely attached to the inner wall of the slide rail 6. The movement of the moving frame 7 along the slide rail 6 is a conventional means in the prior art, so it will not be elaborated here. And the size of the moving frame 7 is larger than that of the grasping plate 8 to facilitate increasing the moving distance of the grasping plate 8.

[0030] Refer to Figures 3 - 4, the lifting unit includes a motor 10 fixedly connected to the moving frame 7. The output end of the motor 10 is fixedly connected to a rotating shaft 11 rotatably connected to the moving frame 7. Symmetrically fixed to the rotating shaft 11 are winding discs 12. Wound around the winding discs 12 are two groups of steel cables 15. Among them, the motor 10 and the rotating shaft 11 are located at the central position of the moving frame 7. The two groups of steel cables 15 on the same side are centrosymmetrically arranged, and the end of the steel cable 15 away from the winding disc 12 is fixedly connected to the grasping plate 8. By the one-way rotation of the winding disc 12, the two sides of the steel cables 15 can be synchronously wound or unwound. It should be noted that the two sides of the steel cables 15 can be wound at different positions on the winding disc 12, that is, they will not affect each other during winding.

[0031] Refer to Figure 4 , it further includes a connecting shaft 13 rotatably connected to the moving frame 7. Symmetrically fixed to the connecting shaft 13 are pulleys 14. The steel cable 15 is slidably connected to the upper side of the pulley 14. The setting of the pulley 14 can prevent the steel cable 15 from being worn by the moving frame 7 during work. In addition, it can make the part connected to the grasping plate 8 always in a vertical state, thus ensuring the stability of the grasping plate 8 during lifting.

[0032] Refer to Figure 4 , the stabilizing mechanism includes multiple groups of grooves 16 symmetrically opened on the mutually approaching sides of the moving frame 7. A positioning block 17 is slidably connected inside the groove 16. A spring 18 is fixedly connected between the positioning block 17 and the inner wall of the groove 16. A movable rod 19 is rotatably connected to the positioning block 17. Among them, the movable rod 19 adopts a telescopic structure. The end of the movable rod 19 away from the positioning block 17 is rotatably connected to the grasping plate 8. Here, the size of the movable rod 19 is not restricted, as long as it can ensure that during the entire working process of the grasping plate 8, the length of the movable rod 19 will not affect the work of the grasping plate 8. The movable rod 19 can be a multi-section telescopic structure.

[0033] Refer to Figure 1 , a mobile battery swapping vehicle, includes a vehicle body 1 and the above-mentioned on-vehicle mobile battery swapping mechanism. The on-vehicle mobile battery swapping mechanism is detachably connected to the vehicle body 1.

[0034] In the present utility model, when it is necessary to move the battery pack on the vehicle body 1 to an electric vehicle, first, adjust the position of the electric slider 4 on the limiting rod 3 so that the grasping plate 8 is located above the battery pack. Then, unwind the steel cable 15 so that the grasping plate 8 is located on the battery pack and the grasping member 9 is located at the side of the battery pack. Subsequently, grasp the battery pack. Drive the rotating shaft 11 to rotate through the motor 10, and wind up the steel cables 15 on both sides on the same side of the winding disc 12 so that the battery pack is separated from the vehicle body 1 or the battery pack below. Then, adjust the position of the moving frame 7 in the slide rail 6 so that the battery pack extends above the battery pack installation position of the electric vehicle. Finally, unwind the steel cable 15 again to complete the battery swapping operation of the electric vehicle; during this process, the space occupied by the equipment during operation is small, and it is suitable for various environments; in addition, during use, when the position of the battery pack changes, the positioning block 17 will move in the groove 16 to adapt to the position of the battery pack. The movable rod 19 can prevent the battery pack from shaking or even colliding, and can also ensure the accuracy of the moving position of the battery pack.

[0035] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.

Claims

1. A vehicle-mounted mobile battery exchange mechanism, comprising a fixing frame (2) and a grab plate (8), characterized in that: Also includes: An adjustment unit disposed on the fixing frame (2) and used for adjusting the position of the grabbing plate (8); a moving unit arranged on the adjusting unit, used for extending or storing the grabbing plate (8), The moving unit is provided with a lifting unit and a stabilizing mechanism, the lifting unit is used to adjust the height of the grabbing plate (8), and the stabilizing mechanism is used to limit the position of the grabbing plate (8) when it is lifted or lowered.

2. The vehicle-mounted mobile battery replacement mechanism according to claim 1, characterized in that: The adjustment unit comprises a limit rod (3) symmetrically fixedly connected to a fixing frame (2), an electric slider (4) being slidably connected to the limit rod (3), and two groups of the electric sliders (4) being fixedly connected to mounting plates (5).

3. The vehicle-mounted mobile battery replacement mechanism according to claim 2, characterized in that: The mobile unit comprises a slide rail (6) symmetrically fixedly connected to a side of the mounting plate (5) away from the electric slider (4), and a mobile frame (7) is slidably connected between two groups of the slide rails (6). The size of the movable frame (7) is smaller than the size of the mounting plate (5), and the side wall of the movable frame (7) is tightly fitted with the inner wall of the slide rail (6).

4. The vehicle-mounted mobile battery replacement mechanism according to claim 3, characterized in that: The lifting unit comprises a motor (10) fixedly connected to the moving frame (7); an output end of the motor (10) is fixedly connected to a rotating shaft (11) rotatably connected to the moving frame (7); a winding disk (12) is symmetrically fixedly connected to the rotating shaft (11); two groups of steel cables (15) are wound around the winding disk (12); The motor (10) and the rotating shaft (11) are located at the center of the movable frame (7), the two groups of steel cables (15) on the same side are arranged in a central symmetrical manner, and the end of the steel cable (15) away from the winding drum (12) is fixedly connected to the grab plate (8).

5. The vehicle-mounted mobile battery replacement mechanism according to claim 4, characterized in that: It also includes a connecting shaft (13) rotatably connected to the mobile frame (7), a pulley (14) is symmetrically fixedly connected to the connecting shaft (13), and the steel cable (15) is slidably connected to the upper side of the pulley (14).

6. The vehicle-mounted mobile battery replacement mechanism according to claim 3, characterized in that: The stabilizing mechanism comprises a plurality of groups of grooves (16) symmetrically arranged on one side of the moving frame (7) close to each other, a positioning block (17) is slidably connected inside the groove (16), a spring (18) is fixedly connected between the positioning block (17) and the inner wall of the groove (16), and a movable rod (19) is rotatably connected to the positioning block (17). The movable rod (19) adopts a telescopic structure, and one end of the movable rod (19) away from the positioning block (17) is rotatably connected to the grabbing plate (8).

7. The vehicle-mounted mobile battery replacement mechanism according to claim 3, characterized in that: It also includes a plurality of groups of gripping members (9) symmetrically arranged on a side of the gripping plate (8) away from the movable frame (7); the gripping plate (8) is capable of adjusting the relative displacement between the gripping members (9) on both sides, so as to grip the battery pack.

8. Mobile battery-changing vehicle, characterized in that: It comprises a vehicle body (1) and a vehicle-mounted mobile battery exchange mechanism as described in any one of claims 1 to 7, wherein the vehicle-mounted mobile battery exchange mechanism is detachably connected to the vehicle body (1).