Device for preventing bottle caps of filling cap sorter from jumping
By designing a stabilizing device suitable for bottle caps of different specifications in the cap care machine, the problem of bottle caps jumping and flipping due to excessive vibration is solved, the production efficiency and output quality are improved, and the bottle cap waste is reduced.
Patent Information
- Application Number
- CN202421828149.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-31
AI Technical Summary
During the operation of the capping machine, the number of bottle caps in the groove is sometimes large and sometimes small, resulting in increased vibration of the capping. The bottle cap is prone to jump and flip when entering the sealing track, resulting in failure of the capping, which reduces the practicality of the capping machine and the working efficiency of the filling production line.
An apparatus for filling cover machines is designed, including track plates, stabilization devices and adjustment devices. The stabilization device consists of several pillar rods, wire rails and adjustment devices. Through the installation of the adjustment device, the height of the pillar rod and the width of the steel wire rails can be adapted to bottle caps of different specifications to ensure that the bottle cap does not jamm or jump when sliding on the track plate.
Effectively prevent the bottle cap from jumping and flipping in the capping machine, ensure the stable operation of the bottle cap, improve production efficiency and output quality, reduce the waste of the bottle cap, and improve the practicality of the capping machine.
Smart Images
Figure CN222989739U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling and capping machines, in particular to a device for preventing bottle caps from jumping out of a filling and capping machine. Background Art
[0002] The cap unscrambler is a piece of equipment used in conjunction with assembly during the filling production of bottled products, which makes the bottle caps more efficiently adapted when connected to the filling bottles.
[0003] During the operation of a traditional cap sorting machine, the cap sorting machine automatically adjusts the bottle caps to the same position and moves them into the sealing machine for capping and sealing the tube bottles, ensuring a stable connection between the bottle caps and the tube bottles. However, in actual use, it was found that since the number of bottle caps in the slot of the cap sorting machine varies during operation, the vibration force during cap sorting will automatically increase as the number of bottle caps decreases. This causes the sorted bottle caps to vibrate excessively and flip over when they enter the sealing track, causing the bottle caps to flip over, which makes the crimping knife unable to seal the caps, reducing the practicability of the cap sorting machine and affecting the work efficiency of the filling production line. Utility Model Content
[0004] The utility model aims to solve the problem that the number of bottle caps in a trough of a cap sorting machine varies during operation, so the vibration of the cap sorting machine will automatically increase as the number of bottle caps decreases, which causes the sorted bottle caps to jump and turn over when entering a sealing track due to excessive vibration, resulting in the bottle caps turning over, thereby causing the rolling cutter to be unable to perform cap sealing, reducing the practicability of the cap sorting machine and further affecting the working efficiency of the filling production line. A device for preventing the bottle caps of a filling cap sorting machine from jumping is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a device for preventing bottle caps from jumping in a filling and capping machine, comprising a track plate, a stabilizing device and an adjusting device, wherein the stabilizing device is installed on one side surface of the track plate with the aid of the adjusting device, and the stabilizing device comprises a plurality of support rods, the surfaces of a plurality of the support rods are fixedly connected with the same first steel wire fence, one ends of a plurality of the support rods are fixedly connected with the same second steel wire fence, and the cross-sections of a plurality of the support rods are "L"-shaped.
[0006] The effects achieved by the above components are as follows: When using the filling and capping machine for the production and sorting of bottle caps, first install the stabilizing device with the aid of the adjusting device. At this time, the height of the support rod and the second wire fence, as well as the width formed by the first wire fence and the track plate, are about several millimeters greater than the width and height of the bottle cap. Thus, when the bottle cap slides and displaces on the track plate, it will not get stuck or blocked, nor will it flip over due to excessive vibration force, and it does not affect the running speed and the number of caps sorted by the capping machine. This device not only improves production efficiency and output quality but also reduces the waste of bottle caps.
[0007] Preferably, the adjusting device includes a mounting plate fixedly connected to the surface of the track plate. Two adjusting plates are slidably connected to the surface of the mounting plate. The two adjusting plates are respectively fixedly connected to the arc surfaces of the first wire fence. Fixing plates are respectively fixedly connected to one side surface of the mounting plate close to the two adjusting plates. A screw rod is slidably connected through the surface of the fixing plate, and a nut is threadedly connected to the arc surface of the screw rod.
[0008] The effects achieved by the above components are as follows: The stabilizing device can better adapt to more different specifications of bottle caps, so that when the capping machine is sorting bottle caps, it is more practical and efficient, improving the functionality of the stabilizing device.
[0009] Preferably, reinforcing pads are respectively fixedly connected to one side of the surfaces of the two adjusting plates close to each other. The reinforcing pads are rubber pads.
[0010] The effects achieved by the above components are as follows: Through the setting of the reinforcing pads, the friction force when the screw rod contacts and presses the adjusting plate is further increased, so that the connection strength is further improved, and the stable adjustment of the adjusting plate can be better achieved.
[0011] Preferably, a pressing block is rotatably connected to one end of the screw rod close to the adjusting plate, and the pressing block abuts against the surface of the reinforcing pad.
[0012] The effects achieved by the above components are as follows: Through the setting of the pressing block, the contact area between the screw rod and the adjusting part is increased, so that the stability of the adjusting plate is further improved, and the installation of the stabilizing device can be better made firm.
[0013] Preferably, a limiting rod is fixedly connected to one end of the screw rod away from the pressing block. A limiting groove is formed in the surface of the mounting plate at the position of the mounting plate. The limiting rod is slidably connected to the inner wall of the limiting groove.
[0014] The effects achieved by the above components are as follows: Through the sliding setting of the limiting rod and the limiting groove, when the sliding rod is sliding, it can be more stable and not prone to shaking, and further, the pressing block can better contact and press against the surface of the reinforcing pad.
[0015] Preferably, a spring is sleeved on the arc surface of the screw rod, and both ends of the spring are fixedly connected to the mounting plate and the limiting rod respectively.
[0016] The effects achieved by the above components are as follows: Through the arrangement of the spring, when the height position of the stabilizing device is adjusted by the adjusting plate, the screw rod can slide quickly under the action of the spring force, so that the screw rod contacts and presses the surface of the adjusting plate, and then a nut is used for fixation, improving the convenience of using the adjusting device.
[0017] Preferably, an operating block is fixedly connected to the surface of the nut, and a plurality of anti-slip protrusions are provided on the surface of the operating block.
[0018] The effects achieved by the above components are as follows: Through the arrangement of the operating block, when using the nut, it is more convenient to rotate, facilitating operation, and thus more quickly adjusting the position of the stabilizing device, improving the convenience of using the stabilizing device.
[0019] Preferably, two reinforcing plates are fixedly connected to the side of the mounting plate away from the fixing plate, and the two reinforcing plates are respectively slidably connected to the surfaces of the two adjusting plates, and the cross-sections of the two reinforcing plates are in an "L" shape.
[0020] The effects achieved by the above components are as follows: Through the arrangement of the reinforcing plates, when the adjusting plate is pressed and fixed by the screw rod, the vertical state can be better guaranteed to be stable and not easily deviate, thereby causing damage to the components of the stabilizing device.
[0021] In summary, the beneficial effects of the present utility model are as follows:
[0022] When the bottle capping and lid sorting machine is used for the production of bottle caps, it can make the bottle caps slide more stably on the track, not easily get stuck and blocked, nor will they flip over due to excessive vibration force, and it does not affect the running speed and the number of sorted lids of the bottle caps in the lid sorting machine, which not only improves the production efficiency and output quality but also reduces waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a three-dimensional structural diagram of the present utility model;
[0024] Figure 2 is a three-dimensional structural diagram of the stabilizing device of the present utility model;
[0025] Figure 3 is a three-dimensional structural diagram of the adjusting device of the present utility model;
[0026] Figure 4 is of the present utility model Figure 3 side three-dimensional structural diagram.
[0027] Legend: 1. Track slab; 2. Stabilizing device; 21. Support rod; 22. First wire fence; 23. Second wire fence; 3. Adjusting device; 31. Mounting plate; 32. Adjusting plate; 33. Fixed plate; 34. Screw; 35. Nut; 36. Reinforcing pad; 37. Pressing block; 38. Spring; 39. Limiting rod; 310. Limiting groove; 311. Reinforcing plate; 312. Operating block. Detailed implementation
[0028] Refer to Figure 1 and Figure 2 As shown in [relevant figures], this embodiment discloses a device for preventing the bottle caps from jumping off in a bottle cap filling and capping machine, which includes a track slab 1, a stabilizing device 2 and an adjusting device 3. The stabilizing device 2 is installed on one side surface of the track slab 1 by means of the adjusting device 3. The stabilizing device 2 includes a plurality of support rods 21. The same first wire fence 22 is fixedly connected to the surfaces of the plurality of support rods 21. The same second wire fence 23 is fixedly connected to one ends of the plurality of support rods 21. The cross-sections of the plurality of support rods 21 are in an "L" shape. When using the bottle cap filling and capping machine for the production and sorting of bottle caps, first install the stabilizing device 2 by means of the adjusting device 3. At this time, the height of the support rods 21 and the second wire fence 23 and the width formed by the first wire fence 22 and the track slab 1 are about 3 mm greater than the width and height of the bottle cap. Thus, when the bottle cap slides and displaces on the track slab 1, it will not get stuck or blocked, nor will it flip over due to excessive vibration force, and it does not affect the running speed of the bottle caps in the capping machine and the number of capped bottle caps. This device not only improves the production efficiency and output quality but also reduces the waste of bottle caps.
[0029] Refer to Figure 1 and Figure 3 and Figure 4As shown in the figure, this embodiment discloses that the adjusting device 3 includes a mounting plate 31. The mounting plate 31 is fixedly connected to the surface of the track plate 1. Two adjusting plates 32 are slidably connected to the surface of the mounting plate 31. The two adjusting plates 32 are respectively fixedly connected to the arc surfaces of the first wire fences 22. Fixing plates 33 are respectively fixedly connected to one side surface of the mounting plate 31 close to the two adjusting plates 32. A screw rod 34 is slidably connected through the surface of the fixing plate 33. A nut 35 is threadedly connected to the arc surface of the screw rod 34. When the stabilizing device 2 is installed on the track plate 1 of the cap sorting machine, first, slide the adjusting plate 32 connected to the first wire fence 22 on the mounting plate 31 of the track plate 1 until the height of the support rod 21 is adapted to the use of the corresponding cap. Then rotate the nut 35 on the screw rod 34, so that the nut 35 contacts the fixing plate 33, and thus the screw rod 34 slides on the surface of the fixing plate 33 until one end of the screw rod 34 contacts and presses on the surface of the adjusting plate 32 to make the position of the adjusting plate 32 stable, and then make the position of the stabilizing device 2 stable. At this time, the stabilizing device 2 can better adapt to more different specifications of caps, so that when the cap sorting machine sorts caps, it is more practical and efficient, and the functionality of the stabilizing device 2 is improved.
[0030] Refer to Figure 1 and Figure 3 and Figure 4 As shown in the figure, this embodiment discloses that reinforcing pads 36 are respectively fixedly connected to one side of the surfaces of the two adjusting plates 32 close to each other. The reinforcing pads 36 are rubber pads. Through the setting of the reinforcing pads 36, the friction force when the screw rod 34 contacts and presses the adjusting plate 32 is further increased, and thus the connection strength is further improved, and the stable adjustment of the adjusting plate 32 can be better achieved. One end of the screw rod 34 close to the adjusting plate 32 is rotatably connected to a pressing block 37. The pressing block 37 abuts against the surface of the reinforcing pad 36. Through the setting of the pressing block 37, the contact area between the screw rod 34 and the adjusting plate is increased, so that the stability of the adjusting plate 32 is further improved, and the installation of the stabilizing device 2 can be made more firm.
[0031] Refer to Figure 1 and Figure 3 and Figure 4As shown, at one end of the screw rod 34 away from the pressing block 37, a limiting rod 39 is fixedly connected. A limiting groove 310 is formed on the surface of the mounting plate 31 at the position of the mounting plate 31. The limiting rod 39 is slidably connected to the inner wall of the limiting groove 310. Through the sliding arrangement of the limiting rod 39 and the limiting groove 310, when the sliding rod is used in sliding, it can be more stable and not prone to shaking. Furthermore, the pressing block 37 can better contact and press on the surface of the reinforcing pad 36. A spring 38 is sleeved on the arc surface of the screw rod 34. The two ends of the spring 38 are respectively fixedly connected to the mounting plate 31 and the limiting rod 39. Through the arrangement of the spring 38, when the height position of the stabilizing device 2 is adjusted and completed by the adjusting plate 32, the screw rod 34 can quickly slide under the action of the force of the spring 38, so that the screw rod 34 contacts and presses on the surface of the adjusting plate 32, and then a nut 35 is used for fixation, improving the convenience of using the adjusting device 3.
[0032] Referring to Figure 1 and Figure 3 as well as Figure 4 As shown, an operating block 312 is fixedly connected to the surface of the nut 35. A number of anti-slip protrusions are provided on the surface of the operating block 312. Through the arrangement of the operating block 312, when the nut 35 is used, it is more convenient to rotate and operate, and thus the position of the stabilizing device 2 can be adjusted more quickly, improving the convenience of using the stabilizing device 2. On one side of the surface of the mounting plate 31 away from the fixing plate 33, two reinforcing plates 311 are fixedly connected. The two reinforcing plates 311 are respectively slidably connected to the surfaces of the two adjusting plates 32. The cross-section of the two reinforcing plates 311 is in an "L" shape. Through the arrangement of the reinforcing plates 311, when the adjusting plate 32 is pressed and fixed by the screw rod 34, the vertical state can be better guaranteed to be stable and not prone to deviation, thereby avoiding damage to the components of the stabilizing device 2.
[0033] Working principle: When using the filling and capping machine for the production and sorting of bottle caps, first install the stabilizing device 2 with the aid of the adjusting device 3. First, slide the adjusting plate 32 connected to the first wire fence 22 on the mounting plate 31 of the track plate 1 until the height of the support rod 21 is adapted to the use of the corresponding bottle cap. Then, the screw rod 34 slides under the action of the force of the spring 38 and slides on the surface of the fixing plate 33. Then, rotate the operating block 312 fixedly connected to the nut 35 to make the nut 35 on the screw rod 34 rotate, so that the nut 35 contacts the fixing plate 33, making the screw rod 34 approach the adjusting plate 32 until the pressing block 37 fixedly connected to one end of the screw rod 34 contacts and presses the reinforcement pad 36 on the surface of the adjusting plate 32, making the position of the adjusting plate 32 stable. At this time, the height of the support rod 21 and the second wire fence 23 and the width formed by the first wire fence 22 and the track plate 1 are about several millimeters larger than the width and height of the bottle cap. Thus, when the bottle cap slides and displaces on the track plate 1, it will not get stuck or blocked, nor will it flip over due to excessive vibration force, and it does not affect the running speed and the number of caps sorted by the capping machine. This device not only improves production efficiency and output quality but also reduces the waste of bottle caps.
Claims
1. A device for preventing bottle caps from jumping off a filling and capping machine, comprising a track plate (1), a stabilizing device (2) and an adjusting device (3), characterized in that: The stabilizing device (2) is installed on one side surface of the track plate (1) by means of an adjusting device (3), and the stabilizing device (2) comprises a plurality of support rods (21), the surfaces of the plurality of support rods (21) are fixedly connected to a first steel wire fence (22), one end of the plurality of support rods (21) is fixedly connected to a second steel wire fence (23), and the cross-sections of the plurality of support rods (21) are in an "L" shape.
2. A device for preventing bottle caps from jumping off a filling and capping machine according to claim 1, characterized in that: The adjusting device (3) comprises a mounting plate (31), the mounting plate (31) being fixedly connected to the surface of the track plate (1), the surface of the mounting plate (31) being slidably connected to two adjusting plates (32), the two adjusting plates (32) being respectively fixedly connected to the arc surface of the first steel wire fence (22), a fixing plate (33) being respectively fixedly connected to a surface of one side of the mounting plate (31) close to the two adjusting plates (32), a screw rod (34) being slidably connected to the surface of the fixing plate (33), and a nut (35) being threadedly connected to the arc surface of the screw rod (34).
3. The device for preventing bottle caps from jumping off a filling and capping machine according to claim 2, characterized in that: The surfaces of the two adjustment plates (32) are respectively fixedly connected to one side thereof that is close to each other with a reinforcement pad (36), and the reinforcement pad (36) is a rubber pad.
4. The device for preventing bottle caps from jumping off a filling and capping machine according to claim 2, characterized in that: One end of the screw rod (34) close to the adjustment plate (32) is rotatably connected to a pressing block (37), and the pressing block (37) abuts against the surface of the reinforcement pad (36).
5. The device for preventing bottle caps from jumping off a filling and capping machine according to claim 4, characterized in that: One end of the screw rod (34) away from the pressing block (37) is fixedly connected to a limiting rod (39); a limiting groove (310) is provided on the surface of the mounting plate (31) at a position of the mounting plate (31); and the limiting rod (39) is slidably connected to the inner wall of the limiting groove (310).
6. The device for preventing bottle caps from jumping off a filling and capping machine according to claim 5, characterized in that: A spring (38) is sleeved on the arc surface of the screw rod (34), and two ends of the spring (38) are respectively fixedly connected to the mounting plate (31) and the limiting rod (39).
7. The device for preventing bottle caps from jumping off a filling and capping machine according to claim 2, characterized in that: An operating block (312) is fixedly connected to the surface of the nut (35), and a plurality of anti-slip protrusions are provided on the surface of the operating block (312).
8. The device for preventing bottle caps from jumping off a filling and capping machine according to claim 2, characterized in that: Two reinforcing plates (311) are fixedly connected to a side of the surface of the mounting plate (31) away from the fixing plate (33); the two reinforcing plates (311) are respectively slidably connected to the surfaces of the two adjustment plates (32); and the cross-sections of the two reinforcing plates (311) are in an "L" shape.