Complete mixing type anaerobic reactor for dry treatment of food waste
By introducing a servo motor driven transmission mechanism and cleaning mechanism in the fully mixed anaerobic reactor, the problems of low stirring efficiency and difficulty in cleaning the inner wall in the prior art are solved, and more efficient biogas volatilization and inner wall cleaning are achieved.
Patent Information
- Application Number
- CN202422081889.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing fully mixed anaerobic reactors have low stirring efficiency when dealing with food waste, resulting in poor volatility of biogas, and the inner wall of the anaerobic reactor is difficult to clean and easily corrode.
A fully mixed anaerobic reactor including an anaerobic tank, a transmission rod and a cleaning mechanism is designed. The transmission mechanism driven by the servo motor realizes efficient stirring of the inner wall of the anaerobic tank, and the inner wall of the anaerobic tank is cleaned by the cleaning mechanism using centrifugal force.
It improves the mixing and stirring efficiency of meal waste, enhances the volatility of biogas, and effectively cleans the inner wall of the anaerobic reactor to avoid corrosion.
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Figure CN222989913U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of anaerobic reactors, and particularly relates to a completely mixed anaerobic reactor for dry treatment of food waste. Background Technique
[0002] A completely mixed anaerobic reactor is a device commonly found in biological treatment systems for treating organic waste, including food waste. The design of such reactors aims to decompose organic matter into biogas and organic fertilizer through the metabolic activities of microorganisms in an oxygen-free environment.
[0003] At present, there are still many problems in the actual operation of existing completely mixed anaerobic reactors. For example, the efficiency of stirring the internal garbage and mixed sewage is poor, resulting in a low volatilization effect of biogas, which cannot be fully utilized. Moreover, the inner wall of the anaerobic reactor is easily corroded under the long-term adhesion of sewage and garbage. However, the anaerobic reactor itself is relatively tall, making it inconvenient to clean the bottom end of the inner wall of the anaerobic reactor.
[0004] Therefore, a completely mixed anaerobic reactor for dry treatment of food waste is needed to solve the problems of poor efficiency in stirring garbage and mixed sewage and inconvenient cleaning of the bottom end of the inner wall of the anaerobic reactor in the prior art. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a completely mixed anaerobic reactor for dry treatment of food waste to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A completely mixed anaerobic reactor for dry treatment of food waste, including an anaerobic tank, a transmission rod, and a cleaning plate. One side of the outer wall of the anaerobic tank is fixed with a bracket, one end of the bracket is fixed with a screw conveyor, the output end of the screw conveyor is connected to the top end of the inner wall of the anaerobic tank, a gas-liquid separator is arranged on one side of the top end of the anaerobic tank, a servo motor is fixed on the other side of the anaerobic tank, a protective part is fixed at the center of the top end of the anaerobic tank, and a transmission mechanism is arranged inside the protective part;
[0007] A plurality of crosses are fixed on the outer wall of the bottom end of the transmission rod, mounting rings are fixed on the outer walls of the crosses, and a cleaning mechanism is arranged at the connection end of the cross and the mounting ring.
[0008] It should be noted in the solution that the transmission mechanism includes a first bevel gear, the center of the first bevel gear is fixed to the driving end of the servo motor, and both sides of the outer wall of the first bevel gear are meshed with a second bevel gear and a third bevel gear.
[0009] Further, it is worth noting that the center of the second bevel gear is fixed to the top end of the transmission rod. The center of the third bevel gear is fixed with a mounting rod. The transmission rod passes through the center of the third bevel gear and the mounting rod and rotates. A plurality of positioning rings are fixed to the outer wall of the mounting rod. Rotating members are rotatably mounted at the four corners of the outer wall of each positioning ring. Breaking water members are fixed to both sides of the outer wall of each rotating member.
[0010] Furthermore, it should be noted that the cleaning mechanism includes a plurality of movable grooves. The plurality of movable grooves are opened at the connection between the cross and the mounting ring. Limiting rods are fixed to the inner walls of the movable grooves. Stress springs are sleeved on the outer walls of the limiting rods. One end of each stress spring is fixed to the inner wall of the corresponding movable groove. The other end of each stress spring is fixed with a movable block. The other ends of the movable blocks are commonly fixed to the cleaning plate on the corresponding side.
[0011] As a preferred implementation manner, the movable blocks are limited and slidably mounted on the outer walls of the limiting rods.
[0012] As a preferred implementation manner, a brush is mounted at the bottom of one of the mounting rings. Both the cleaning plate and the brush are in contact with the inner wall of the anaerobic tank.
[0013] Compared with the prior art, the fully mixed anaerobic reactor for dry treatment of food waste provided by the present utility model has at least the following beneficial effects:
[0014] (1) The servo motor can drive the first bevel gear, the second bevel gear, and the third bevel gear to rotate simultaneously, so as to drive the transmission rod and the mounting rod to rotate simultaneously, thereby improving the stirring effect on the inner wall of the anaerobic tank, and thus better mixing and stirring the food waste, so as to improve the volatilization effect of biogas.
[0015] (2) The rotation of the cleaning mechanism can generate centrifugal force, so as to drive the movable blocks to move, thereby driving the cleaning plate to move, and thus cleaning the inner wall of the anaerobic tank. While stirring the food waste inside the anaerobic tank, the sludge ash on the inner wall of the anaerobic tank can also be cleaned, avoiding corrosion of the anaerobic reactor caused by long-term adhesion. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the front three-dimensional view of the present utility model;
[0017] Figure 2 is the front sectional view of the present utility model;
[0018] Figure 3 is Figure 2 the enlarged structural schematic diagram of area A in
[0019] Figure 4 is the internal structure diagram of the present utility model;
[0020] Figure 5 is Figure 4 the enlarged structure schematic diagram of area B in
[0021] In the figure: 1, anaerobic tank; 2, support; 3, screw conveyor; 4, gas-liquid separator; 5, servo motor; 6, protective part; 7, transmission mechanism; 71, first bevel gear; 72, second bevel gear; 73, third bevel gear; 8, transmission rod; 9, mounting rod; 10, cross; 11, mounting ring; 12, positioning ring; 13, rotating part; 14, water-breaking part; 15, cleaning plate; 16, cleaning mechanism; 161, movable groove; 162, limiting rod; 163, stress spring; 164, movable block; 17, brush. Specific embodiments
[0022] The following further describes the present utility model in conjunction with embodiments.
[0023] Please refer to Figures 1-5 , the present utility model provides a fully mixed anaerobic reactor for dry treatment of food waste, including an anaerobic tank 1, a transmission rod 8, and a cleaning plate 15. One side of the outer wall of the anaerobic tank 1 is fixedly provided with a support 2, one end of the support 2 is fixedly provided with a screw conveyor 3, the output end of the screw conveyor 3 is connected to the top end inner wall of the anaerobic tank 1, one side of the top end of the anaerobic tank 1 is provided with a gas-liquid separator 4, the other side of the anaerobic tank 1 is fixedly provided with a servo motor 5, the center of the top end of the anaerobic tank 1 is fixedly provided with a protective part 6, and a transmission mechanism 7 is arranged on the inner wall of the protective part 6;
[0024] A plurality of crosses 10 are fixedly arranged on the bottom outer wall of the transmission rod 8, mounting rings 11 are fixedly arranged on the outer walls of the crosses 10, and a cleaning mechanism 16 is arranged at the connection end of the cross 10 and the mounting ring 11.
[0025] Through the transmission mechanism 7, it can mainly drive the transmission rod 8 and the mounting rod 9 to rotate simultaneously, so as to drive the positioning ring 12 to rotate. By the rotation of the positioning ring 12, a centrifugal force can be generated, which can drive the rotating part 13 to rotate. Thus, stirring can be realized, and at the same time, the cross 10 and the mounting ring 11 can be driven to rotate, so as to clean the bottom end inner wall of the anaerobic tank 1.
[0026] Through the cleaning mechanism 16, when the cross 10 and the mounting ring 11 rotate, a centrifugal force can be generated, which can drive the movable block 164 to be stressed, and then drive the cleaning plate 15 to be stressed, so as to clean the inner wall of the anaerobic tank 1.
[0027] Furthermore, asFigure 1 , Figure 2 , Figure 3 As shown, it is worth specifically explaining that the transmission mechanism 7 includes a first bevel gear 71. The center of the first bevel gear 71 is fixed to the driving end of the servo motor 5, and both sides of the outer wall of the first bevel gear 71 are meshed with a second bevel gear 72 and a third bevel gear 73 respectively.
[0028] Further, as shown in Figure 3 and Figure 4 it is worth specifically explaining that the center of the second bevel gear 72 is fixed to the top end of the transmission rod 8, and a mounting rod 9 is fixed at the center of the third bevel gear 73. The transmission rod 8 passes through the centers of the third bevel gear 73 and the mounting rod 9 and rotates. A plurality of positioning rings 12 are fixed to the outer wall of the mounting rod 9, and rotating members 13 are rotatably mounted at the four corners of the outer wall of the positioning ring 12. Breaking water members 14 are fixed to both sides of the outer wall of the rotating member 13.
[0029] Through the breaking water members 14, it is possible to break the water source on the inner wall of the anaerobic tank 1, reduce the resistance of the water source, and improve the stirring effect at the same time.
[0030] The working process of this solution is as follows: First, the food waste is transported to the inner wall of the anaerobic tank 1 through the auger conveyor 3 to generate biogas. At the same time, the servo motor 5 is started to rotate the first bevel gear 71, and further drive the second bevel gear 72 and the third bevel gear 73 to rotate simultaneously. When the second bevel gear 72 rotates, it drives the transmission rod 8 to rotate, and further drives the cross 10 and the mounting ring 11 to rotate. When the cross 10 and the mounting ring 11 rotate, a centrifugal force is generated, which can drive the movable block 164 to be stressed, stretch the stress spring 163, drive the cleaning plate 15 to move, and then clean the inner wall of the anaerobic tank 1. At the same time, a brush 17 is fixed to the bottom of the mounting ring 11 to further clean the bottom inner wall of the anaerobic tank 1. Through two-way stirring, the stirring effect of the internal food waste can be improved, and the volatilization effect of biogas can be improved.
[0031] According to the above working process, it can be seen that the transmission mechanism 7 can mainly drive the transmission rod 8 and the mounting rod 9 to rotate in two directions, thereby improving the stirring effect. And through the cleaning mechanism 16, the inner wall of the anaerobic tank 1 can be cleaned to avoid inconvenient subsequent cleaning.
[0032] Further, as shown in Figure 2 , Figure 4 and Figure 5As shown in the figure, it is worth specifically stating that the cleaning mechanism 16 includes a plurality of movable slots 161. The plurality of movable slots 161 are opened at the connection between the cross 10 and the mounting ring 11. Limiting rods 162 are fixed to the inner walls of the movable slots 161. A stress spring 163 is sleeved on the outer wall of the limiting rod 162. One end of the stress spring 163 is fixed to the inner wall of the movable slot 161, and the other end of the stress spring 163 is fixed with a movable block 164. The other ends of the movable blocks 164 are commonly fixed to the cleaning plate 15 on the corresponding side.
[0033] The centrifugal force generated by the movable block 164 enables it to drive the cleaning plate 15 to move, so that it can be attached to the inner wall of the anaerobic tank 1, thereby realizing the cleaning of the inner wall of the anaerobic tank 1.
[0034] Further as Figure 5 shown, it is worth specifically stating that the movable block 164 is installed on the outer wall of the limiting rod 162 in a limited sliding manner.
[0035] Furthermore as Figure 1 、 Figure 2 、 Figure 4 shown, it is worth specifically stating that a brush 17 is installed at the bottom of one of the mounting rings 11. Both the cleaning plate 15 and the brush 17 are attached to the inner wall of the anaerobic tank 1.
[0036] The brush 17 can mainly realize the cleaning of the bottom inner wall of the anaerobic tank 1, thereby improving the cleaning effect of the bottom end of the inner wall of the anaerobic tank 1.
[0037] In summary: The transmission mechanism 7 can mainly realize driving the transmission rod 8 and the mounting rod 9 to rotate simultaneously, so as to drive the positioning ring 12 to rotate, and through the centrifugal force, it can drive the rotating part 13 to rotate, thereby realizing stirring. At the same time, it can also drive the cross 10 and the mounting ring 11 to rotate, so as to realize the cleaning of the bottom end of the inner wall of the anaerobic tank 1.
[0038] The gas-liquid separator 4 and the servo motor 5 can be purchased on the market. The gas-liquid separator 4 and the servo motor 5 are equipped with power supplies, which are mature technologies in this field and have been fully disclosed, so they are not repeated in the specification.
Claims
1. A fully mixed anaerobic reactor for dry treatment of food waste, comprising an anaerobic tank (1), a transmission rod (8), and a cleaning plate (15), characterized in that: A bracket (2) is fixed on one side of the outer wall of the anaerobic tank (1), an auger conveyor (3) is fixed on one end of the bracket (2), the output end of the auger conveyor (3) is connected to the top of the inner wall of the anaerobic tank (1), a gas-liquid separator (4) is arranged on one side of the top of the anaerobic tank (1), a servo motor (5) is fixed on the other side of the anaerobic tank (1), a protective member (6) is fixed at the center of the top of the anaerobic tank (1), and a transmission mechanism (7) is arranged on the inner wall of the protective member (6); A plurality of crosses (10) are fixed to the outer wall of the bottom end of the transmission rod (8), a mounting ring (11) is fixed to the outer wall of each cross (10), and a cleaning mechanism (16) is provided at the connection end between the cross (10) and the mounting ring (11).
2. The fully mixed anaerobic reactor for dry treatment of food waste according to claim 1, characterized in that: The transmission mechanism (7) comprises a first bevel gear (71), the center of the first bevel gear (71) is fixed to the driving end of the servo motor (5), and the outer wall of the first bevel gear (71) is meshedly connected with a second bevel gear (72) and a third bevel gear (73) on both sides.
3. The fully mixed anaerobic reactor for dry treatment of food waste according to claim 2, characterized in that: The center of the second bevel gear (72) is fixed to the top end of the transmission rod (8), the center of the third bevel gear (73) is fixed with a mounting rod (9), the transmission rod (8) penetrates the centers of the third bevel gear (73) and the mounting rod (9) and rotates, a plurality of positioning rings (12) are fixed to the outer wall of the mounting rod (9), the outer walls of the positioning rings (12) are rotatably mounted with rotating parts (13), and both sides of the outer wall of the rotating part (13) are fixed with water-breaking parts (14).
4. The fully mixed anaerobic reactor for dry treatment of food waste according to claim 1, characterized in that: The cleaning mechanism (16) comprises a plurality of movable grooves (161), wherein the plurality of movable grooves (161) are arranged at the connection between the cross (10) and the mounting ring (11), the inner walls of the movable grooves (161) are fixed with limiting rods (162), the outer walls of the limiting rods (162) are sleeved with force springs (163), one end of the force spring (163) is fixed to the inner wall of the movable groove (161), the other end of the force spring (163) is fixed with a movable block (164), and the other end of the movable block (164) is jointly fixed to the cleaning plate (15) on the corresponding side.
5. The fully mixed anaerobic reactor for dry treatment of food waste according to claim 4, characterized in that: The movable block (164) is slidably mounted on the outer wall of the limiting rod (162) in a limiting manner.
6. The fully mixed anaerobic reactor for dry treatment of food waste according to claim 1, characterized in that: A brush (17) is installed at the bottom of one of the mounting rings (11), and the cleaning plate (15) and the brush (17) are both in contact with the inner wall of the anaerobic tank (1).