Municipal sewage treatment plant sludge treatment device capable of being quickly cleaned

By designing a sludge disposal device with movable filter plates and cleaning components, the problem of sludge blocking the filter holes of the filter plates is solved, and rapid cleaning and efficient operation are achieved.

CN222989992UActive Publication Date: 2025-06-17CHINA FIRST METALLURGICAL GROUP
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Patent Information

Application Number
CN202421667606.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-06-17
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

When used, the existing sludge treatment device is used, the sludge is prone to block the filter holes on the filter plate and cannot be cleaned quickly, resulting in inefficient equipment operation.

Method used

A sludge disposal device including a movable filter plate and a cleaning assembly is designed, and the first limiting rod is rotated by the output of the second driving motor output, causing the filter plate to move in a vertical direction close to the cleaning assembly, and the cleaning assembly can quickly clear and clean the blocked filter holes.

Benefits of technology

It realizes rapid cleaning of blocked filter holes on the filter plate of the sludge treatment device, and improves the operating efficiency and maintenance convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a municipal sewage treatment plant sludge treatment device capable of being quickly cleaned. The municipal sewage treatment plant sludge treatment device comprises a bracket, the bottom plate is fixedly connected between the brackets; the extrusion cylinder is fixedly connected to the free end of the top of the bracket; the extrusion shaft is rotationally connected into the extrusion cylinder; the first driving motor is mounted on the side wall of the extrusion cylinder; the filter plate is arranged below the extrusion cylinder; the driving assembly is arranged between the filter plate and the bottom plate; the cleaning assembly is fixedly connected between the brackets; according to the device, the movable filter plate is arranged, so that the filter plate moves downwards to be close to the cleaning assembly, and the cleaning assembly can quickly dredge and clean the blocked filter holes in the filter plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to a sludge disposal device for a municipal sewage treatment plant that can be quickly cleaned. Background Art

[0002] Sewage treatment refers to the process of purifying sewage to meet the water quality requirements for discharging it into a certain water body or reusing it. Sewage treatment is widely used in various fields such as construction, agriculture, transportation, energy, petrochemical, environmental protection, urban landscape, medical care, and catering, and is also increasingly entering the daily lives of ordinary people. Sludge is the solid sediment produced after sewage treatment, which is highly polluting and cannot be directly discharged into nature. Therefore, sludge needs to be treated. Sludge treatment is a process of reducing the volume, stabilizing, and rendering harmless of sludge through concentration, conditioning, dewatering, stabilization, drying, or incineration. For modern sewage treatment plants, the treatment and disposal of sludge have become the most complex and costly part of the operation of the sewage treatment system. Before sludge treatment, it needs to be dewatered, and the existing equipment for dewatering sludge is relatively complex.

[0003] In the prior art, there is a sludge treatment device. After the sludge is introduced through a connecting cover, the rotating shaft and blades assist in crushing and dispersing some relatively large lumps of sludge in the sludge. The crushed sludge is then introduced into the inside of the extrusion chamber for extrusion and water removal, improving the efficiency of extrusion and water removal of the sludge.

[0004] However, when the above device is used, the sludge will block the filter holes on the filter plate, and the filter holes of the filter plate cannot be quickly cleaned. Disassembling and cleaning the filter plate is time-consuming and laborious. Summary of the Utility Model

[0005] Aiming at the above-mentioned defects or improvement requirements of the prior art, the purpose of the utility model is to provide a sludge disposal device for a municipal sewage treatment plant that can be quickly cleaned. Through the output of the output end of the second driving motor, the first limiting rod rotates. Since the filter plate is threadedly connected to the threaded end of the first limiting rod and the filter plate is restricted by two second limiting rods, the filter plate can move vertically close to the cleaning component, and the cleaning component can quickly dredge and clean the blocked filter holes on the filter plate.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] In the first aspect, a sludge disposal device for a municipal sewage treatment plant that can be quickly cleaned is provided, including:

[0008] A bracket for supporting the entire device;

[0009] A bottom plate fixedly connected between the brackets;

[0010] An extrusion cylinder fixedly connected to the free end of the top of the bracket, with an opening provided below the extrusion cylinder;

[0011] An extrusion shaft rotatably connected inside the extrusion cylinder;

[0012] A first driving motor installed on the side wall of the extrusion cylinder; the output end of the first driving motor is fixedly connected to one end of the extrusion shaft passing through the extrusion cylinder,

[0013] A filter plate provided below the extrusion cylinder, the middle of the filter plate is arc-shaped and the center of the circle where the arc is located is on the axis of the extrusion cylinder;

[0014] A driving assembly provided between the filter plate and the bottom plate, the driving assembly can move the filter plate in the vertical direction; and

[0015] A cleaning assembly between the fixed brackets, the cleaning assembly includes a fixed frame fixed between the brackets; by setting a movable filter plate, when the filter plate moves downward close to the cleaning assembly, the cleaning assembly can quickly dredge and clean the blocked filter holes on the filter plate.

[0016] Further, the driving assembly includes a first limiting rod and a second limiting rod provided at the four corners of the fixed frame, the first limiting rod passes through and is rotatably connected to the fixed frame, the second limiting rod passes through and is fixedly connected to the fixed frame, the upper end of the first limiting rod is provided with a thread and passes through the filter plate and is threadedly connected to the filter plate, the upper end of the second limiting rod passes through and is slidably connected to the filter plate, and the lower end of the first limiting rod passes through and is rotatably connected to the bottom plate.

[0017] Further, the driving assembly further includes a second driving motor installed on the bracket, and the output end of the second driving motor is fixedly connected to one of the first limiting rods.

[0018] Further, a pulley is provided on the rod body of the first limiting rod below the bottom plate, and the pulleys are connected by a belt in a transmission manner.

[0019] Further, a limiting flange is provided at the connection between the first limiting rod and the bottom plate.

[0020] Further, a limiting strip and a water collecting tank are provided on the bottom plate, and the water collecting tank slides between the limiting strip and the bottom plate and can be used to collect the water that passes through the filter plate,

[0021] Further, a water outlet is connected to one side of the water collecting tank.

[0022] Further, clamping grooves are formed at both ends of the limiting strip, and clamping bars are inserted into the two clamping grooves. The clamping bars and the limiting strip are cooperatively connected to prevent the water collecting tank from displacing in the horizontal direction, and the water collecting tank can be slid out by removing the clamping bars.

[0023] Further, a sealing strip is arranged at the joint between the filter plate and the extrusion cylinder.

[0024] Further, inserting bars are fixedly connected to the fixing frame, and the distances between the free ends of the inserting bars and the filter plate are the same.

[0025] Advantages of the utility model:

[0026] 1. By the output of the output end of the second driving motor of the utility model, the first limiting rod rotates. Since the filter plate is threadedly connected to the threaded end of the first limiting rod and the filter plate is restricted by the two second limiting rods, the filter plate can move vertically close to the cleaning assembly, and the cleaning assembly can quickly dredge and clean the blocked filter holes on the filter plate.

[0027] 2. The utility model is provided with a limiting strip on the bottom plate. The water collecting tank can slide in the limiting groove formed between the limiting strip and the bottom plate. Clamping grooves are formed at both ends of the limiting strip, and clamping bars are inserted into the two clamping grooves. The clamping bars and the limiting strip are cooperatively connected to prevent the water collecting tank from displacing in the horizontal direction, and the water collecting tank can be slid out by removing the clamping bars, which helps to clean the inside of the water collecting tank. Description of the drawings

[0028] The above and / or additional aspects and advantages of the present application will become obvious and easy to understand from the following description of the embodiments in conjunction with the drawings, where:

[0029] Figure 1 is the front view of the overall structure of a sludge treatment device for a municipal sewage treatment plant in an embodiment of the utility model;

[0030] Figure 2 is the rear view of the overall structure of a sludge treatment device for a municipal sewage treatment plant in an embodiment of the utility model;

[0031] Figure 3 is the cross-sectional view of a sludge treatment device for a municipal sewage treatment plant in an embodiment of the utility model;

[0032] Figure 4 is the partial structure schematic diagram of a sludge treatment device for a municipal sewage treatment plant in an embodiment of the utility model;

[0033] Figure 5 is in an embodiment of the utility model Figure 4 The enlarged view of part A.

[0034] Markings in the figure: 1. Bracket; 2. Bottom plate; 3. Extrusion cylinder; 31. Feed inlet; 32. Mud outlet; 33. Opening; 4. Extrusion shaft; 5. First driving motor; 6. Filter plate; 7. Water collecting tank; 71. Water outlet; 8. Driving assembly; 81. First limiting rod; 82. Second limiting rod; 83. Second driving motor; 84. Pulley; 85. Belt; 9. Cleaning assembly; 91. Fixed frame; 92. Insert bar; 10. Limiting strip; 11. Card slot; 12. Card strip. Detailed implementation mode

[0035] The present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. In addition, it should be noted that, for the sake of description, only the parts related to the present utility model rather than all the structures are shown in the accompanying drawings.

[0036] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected", and "fixed" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0037] Those skilled in the art of the present technology can understand that, unless specifically stated, the singular forms "a", "an", "the", and "said" used herein may also include the plural forms. It should be further understood that the term "including" used in the description of the present application means that there are the described features, integers, steps, operations, elements, and / or components, but does not exclude the existence or addition of one or more other features, integers, steps, operations, elements, components, and / or their combinations.

[0038] Those skilled in the art of the present technology can understand that, unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as the general understanding of those of ordinary skill in the art to which the present application belongs. It should also be understood that those terms defined in a general dictionary, such as those terms, should be understood as having a meaning consistent with the meaning in the context of the prior art, and will not be interpreted with an idealized or overly formal meaning unless specifically defined as in the embodiments of the present application.

[0039] The utility model provides a sludge disposal device for municipal sewage treatment plants that can be quickly cleaned. Through the output of the output end of the second driving motor, the first limiting rod rotates. Since the filter plate is threadedly connected to the threaded end of the first limiting rod and the filter plate is restricted by two second limiting rods, the filter plate can move vertically closer to the cleaning component, and the cleaning component can quickly dredge and clean the blocked filter holes on the filter plate.

[0040] Embodiment 1

[0041] As Figure 1 Figure 2 Figure 3 shown, this embodiment provides a sludge disposal device for municipal sewage treatment plants that can be quickly cleaned, including:

[0042] A bracket 1 for supporting the entire device;

[0043] A bottom plate 2 fixedly connected between the brackets, serving as a basic platform for sludge treatment;

[0044] An extrusion cylinder 3 fixedly connected to the free end of the top of the bracket 1; a feed port 31 is provided above the extrusion cylinder 3, a sludge outlet 32 is provided on the front, and an opening 33 is provided below;

[0045] An extrusion shaft 4 rotatably connected inside the extrusion cylinder 3, used for extruding sludge;

[0046] A first driving motor 5 installed on the side wall of the extrusion cylinder 3; the output end of the first driving motor 5 is fixedly connected to one end of the extrusion shaft 4 passing through the extrusion cylinder 3, used for driving the extrusion shaft to rotate;

[0047] A filter plate 6 provided below the extrusion cylinder 3, the middle of the filter plate 6 is arc-shaped and the center of the circle where the arc is located is on the axis of the extrusion cylinder 3, used for filtering the extruded sludge and discharging water;

[0048] A driving component 8 provided between the filter plate 6 and the bottom plate 2, the driving component 8 can make the filter plate 6 move vertically; and

[0049] A cleaning component 9 fixedly connected between the brackets, the cleaning component 9 includes a fixing frame 91 fixedly connected between the brackets; by setting the movable filter plate 6, the filter plate 6 moves downward closer to the cleaning component 9, and the cleaning component 9 can quickly dredge and clean the blocked filter holes on the filter plate 6.

[0050] Furthermore, the driving assembly 8 includes a first limiting rod 81 and a second limiting rod 82 arranged at the four corners of the fixing frame 91, the first limiting rod 81 passes through and is rotatably connected to the fixing frame 91, the second limiting rod 82 passes through and is fixedly connected to the fixing frame 91, the upper end of the first limiting rod 81 is provided with a thread and passes through the filter plate 6 and is threadedly connected to the filter plate 6, the upper end of the second limiting rod 82 passes through and is slidably connected to the filter plate 6, and the lower end of the first limiting rod 81 passes through and is rotatably connected to the bottom plate 2.

[0051] Furthermore, the driving assembly 8 also includes a second driving motor (83) installed on the bracket 1, and the output end of the second driving motor 83 is fixedly connected to one of the first limiting rods 81.

[0052] Furthermore, a pulley 84 is provided on the rod body of the first limiting rod 81 located below the bottom plate 2 , and the pulleys 84 are connected to each other through a belt 85 .

[0053] Furthermore, a limiting flange is provided at the connection between the first limiting rod 81 and the bottom plate 2 .

[0054] Furthermore, the bottom plate 2 is provided with a limit bar 10 and a water collecting tank 7. The water collecting tank 7 slides between the limit bar 10 and the bottom plate 2 and can be used to collect water that passes through the filter plate.

[0055] Furthermore, if Figure 4 As shown, one side of the water collecting tank 7 is connected to a water outlet 71 .

[0056] Furthermore, if Figure 5 As shown, both ends of the limit strip 10 are provided with card slots 11, and card strips 12 are inserted into the two card slots. The card strips and the limit strips are connected to each other so that the water collection trough will not be displaced in the horizontal direction, and the water collection trough can be slid out by removing the card strips.

[0057] Furthermore, a sealing strip is provided at the joint between the filter plate 6 and the extrusion cylinder 3 .

[0058] Furthermore, an inserting strip 92 is fixedly connected to the fixing frame 91 , and the distance between the free end of the inserting strip 92 and the filter plate 6 is the same.

[0059] This embodiment also provides a work flow of a sludge disposal device for a municipal sewage treatment plant that can be quickly cleaned, including:

[0060] The sludge to be treated is added into the extrusion cylinder 3 through the feed inlet 31. The first driving motor 5 is started to drive the extrusion shaft 4 to rotate, and the sludge is extruded. The moisture is discharged through the filter holes on the filter plate 6. The discharged moisture is collected by the water collecting tank 7 and discharged through the water outlet 71. When the filter holes on the filter plate 6 are blocked, the second driving motor 83 is started to drive the first limiting rod 81 to rotate, so that the filter plate moves in the vertical direction and approaches the cleaning assembly 9. The plugging filter holes on the filter plate 6 are quickly dredged and cleaned by the insertion strips 92 on the cleaning assembly 9. After the cleaning is completed, the filter plate 6 returns to its original position and continues to treat the sludge.

[0061] In some alternative embodiments, the present utility model can also introduce an automated control system, which monitors parameters such as the humidity and density of the sludge through sensors, automatically adjusts the extrusion force and speed, and optimizes the treatment effect.

[0062] In some alternative embodiments, the present utility model can also be equipped with an automatic alarm system. When it detects that the filter holes are blocked or the equipment is abnormal, the system automatically issues an alarm and starts the cleaning program.

[0063] In some alternative embodiments, the present utility model can also design a sludge drying and resource recovery system to convert the treated sludge into fertilizers or building materials, realizing resource utilization.

[0064] In some alternative embodiments, the present utility model can also be equipped with a sludge odor control device to reduce the odor emission during the sludge treatment process.

[0065] In some alternative embodiments, the present utility model can also add a safety protection fence and an emergency stop button in the equipment operation area to ensure the safety of the operators.

[0066] In some alternative embodiments, the present utility model can also adopt explosion-proof and waterproof designs for key components to adapt to different working environments.

[0067] In some alternative embodiments, the present utility model can also establish a data monitoring system to collect the equipment operation data in real time, including the extrusion force, filtration efficiency, energy consumption, etc., and use big data analysis technology to analyze the collected data, optimize the equipment operation parameters, and predict the equipment maintenance requirements.

[0068] It should be understood that although the steps in the flowchart of the accompanying drawings are shown sequentially in the direction of the arrows, these steps are not necessarily executed sequentially in the order indicated by the arrows. Unless there is a clear indication in this document, there is no strict order restriction for the execution of these steps, and they can be executed in other orders. Moreover, at least a part of the steps in the flowchart of the accompanying drawings may include multiple sub-steps or multiple stages. These sub-steps or stages are not necessarily executed at the same time, but can be executed at different times, and their execution order is not necessarily sequential, but can be executed alternately or in turn with at least a part of other steps or sub-steps or stages of other steps.

[0069] The above are only some embodiments of the present application. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present application, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present application.

Claims

1. A sludge disposal device for municipal sewage treatment plants that can be quickly cleaned, characterized in that: include: A bracket (1) for supporting the entire device; A bottom plate (2) fixedly connected between the brackets; An extrusion cylinder (3) fixedly connected to the free end of the top of the support (1), wherein an opening (33) is provided at the bottom of the extrusion cylinder (3); An extrusion shaft (4) rotatably connected to the extrusion cylinder (3); A first drive motor (5) mounted on the side wall of the extrusion cylinder (3), wherein an output end of the first drive motor (5) is fixedly connected to one end of an extrusion shaft (4) passing through the extrusion cylinder (3); A filter plate (6) is arranged below the extrusion cylinder (3), wherein the middle portion of the filter plate (6) is arc-shaped and the center of the circle where the arc is located is located on the axis of the extrusion cylinder (3); a driving assembly (8) disposed between the filter plate (6) and the bottom plate (2), wherein the driving assembly (8) is capable of moving the filter plate (6) in a vertical direction; and A cleaning assembly (9) is fixed between the brackets, the cleaning assembly (9) comprising a fixing frame (91) fixed between the brackets; by arranging a movable filter plate (6), the filter plate (6) is moved downward to approach the cleaning assembly (9), and the cleaning assembly (9) can quickly clear and clean the blocked filter holes on the filter plate (6).

2. A municipal sewage treatment plant sludge disposal device capable of rapid cleaning according to claim 1, characterized in that: The driving assembly (8) comprises a first limiting rod (81) and a second limiting rod (82) which are arranged at the four corners of the fixing frame (91); the first limiting rod (81) passes through and is rotatably connected to the fixing frame (91); the second limiting rod (82) passes through and is fixedly connected to the fixing frame (91); the upper end of the first limiting rod (81) is provided with a thread and passes through the filter plate (6) and is threadedly connected to the filter plate (6); the upper end of the second limiting rod (82) passes through and is slidably connected to the filter plate (6); and the lower end of the first limiting rod (81) passes through and is rotatably connected to the bottom plate (2).

3. A municipal sewage treatment plant sludge disposal device capable of rapid cleaning according to claim 2, characterized in that: The driving assembly (8) further comprises a second driving motor (83) mounted on the bracket (1), and an output end of the second driving motor (83) is fixedly connected to one of the first limiting rods (81).

4. A municipal sewage treatment plant sludge disposal device capable of rapid cleaning according to claim 2, characterized in that: A belt pulley (84) is provided on the rod body of the first limiting rod (81) located below the bottom plate (2), and the belt pulleys (84) are connected to each other through a belt (85).

5. A municipal sewage treatment plant sludge disposal device capable of rapid cleaning according to claim 2, characterized in that: A limiting flange is provided at the connection between the first limiting rod (81) and the bottom plate (2).

6. A municipal sewage treatment plant sludge disposal device capable of rapid cleaning according to any one of claims 1 to 5, characterized in that: The bottom plate (2) is provided with a limiting strip (10) and a water collecting trough (7); the water collecting trough (7) slides between the limiting strip (10) and the bottom plate (2) and can be used to collect water that passes through the filter plate.

7. A municipal sewage treatment plant sludge disposal device capable of rapid cleaning according to claim 6, characterized in that: One side of the water collecting tank (7) is connected with a water outlet.

8. A municipal sewage treatment plant sludge disposal device capable of rapid cleaning according to claim 6, characterized in that: Both ends of the limit strip (10) are provided with clamping grooves (11), and clamping strips (12) are inserted into the two clamping grooves. The clamping strip and the limit strip are connected in coordination so that the water collection tank will not be displaced in the horizontal direction, and the water collection tank can be slid out by removing the clamping strip.

9. A municipal sewage treatment plant sludge disposal device capable of rapid cleaning according to claim 1, characterized in that: A sealing strip is provided at the joint between the filter plate (6) and the extrusion cylinder (3).

10. A municipal sewage treatment plant sludge disposal device capable of rapid cleaning according to claim 1, characterized in that: The fixing frame (91) is fixedly connected with an inserting strip (92), and the distance between the free end of the inserting strip (92) and the filter plate (6) is the same.