Multi-shaft linkage system for high velocity oxy-fuel spraying machining of shaft workpieces

By designing a multi-axis connecting system for shaft-type workpieces, the problem of difficulty in spraying multiple shaft-type workpieces at the same time in the prior art is solved, and the synchronous rotation and uniform cooling of shaft-type workpieces are achieved, which significantly improves production efficiency and reduces costs.

CN222990178UActive Publication Date: 2025-06-17LUOYANG GOLDEN EGRET GEOTOOLS
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Patent Information

Application Number
CN202421864339.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-06-17
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing supersonic flame spraying technology is difficult to efficiently spray multiple shaft workpieces at the same time, and it cannot meet the rotation and cooling requirements of shaft workpieces, resulting in low production efficiency and high cost.

Method used

A multi-axis connecting system is designed, including a transmission body, a fixed bracket and a power connection mechanism. The synchronous and synchronous rotation of multiple shaft workpieces is achieved through the gear box and multiple transmission units, and uniform fixation and cooling of shaft workpieces is achieved through clamping shaft sleeves and cooling fan blades.

Benefits of technology

Under the condition of a single power source, multiple shaft workpieces are rotated simultaneously at the same speed, which significantly improves production efficiency, reduces production costs, and ensures uniform coating and cooling effect of shaft workpieces.

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Abstract

A multi-shaft linkage system for supersonic flame spraying machining of shaft workpieces comprises a transmission body, a fixing support and a power connection mechanism, the transmission body uses a gearbox as a carrier, a plurality of transmission assemblies are arranged in the gearbox, and each transmission assembly comprises a straight gear, a supporting bearing, a transmission shaft and a clamping shaft sleeve used for clamping the shaft workpieces. The power connecting mechanism comprises a power gear lever and a power connecting rod, spur gears of the same specification are adopted in the system, the clamping shaft sleeve can be driven to rotate at the transmission ratio of 1: 1, then the shaft workpieces are driven to rotate, and the spraying operation action that multiple shaft workpieces are clamped at the same time and rotate at the same speed is achieved; the shaft workpieces of different specifications can be matched by replacing the clamping shaft sleeve, the problem that the efficiency is low due to the fact that the shaft workpieces need to be machined one by one in the hypersonic flame spraying process is solved, and therefore the purposes of improving the production efficiency and reducing the cost are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of surface engineering supersonic flame spraying operation devices, in particular to a multi-axis linkage system for supersonic flame spraying of shaft-type workpieces. Background Art

[0002] Supersonic flame spraying technology mainly utilizes the Laval effect. For example, kerosene-like liquid fuel enters the combustion chamber through a small opening, is atomized and ignited after forming a mixed gas with oxygen, and produces a strong gas phase reaction. A large amount of heat energy is released, causing the product to expand violently. When the expanded gas flows through the Laval nozzle, it is constrained by the nozzle to form a supersonic high-temperature flame flow. This flame flow heats and accelerates the spray material and then sprays it onto the substrate surface to form a high-quality coating.

[0003] In order to form a uniform, dense coating with high bonding strength, the workpiece to be processed is usually required to be in a position convenient for spraying or complete a specified displacement or action. For example, the utility model patent: an integrated device for making supersonic flame spraying samples, whose authorization announcement number is CN 212228526U, uses a metal fixed bracket as a carrier to facilitate the fixing of the workpiece body to cooperate with the spraying operation. However, this carrier can only meet the spraying requirements of ordinary plate workpieces, but cannot meet the spraying requirements for shaft workpieces.

[0004] For shaft workpieces, the fixed position of the workpiece during the processing must not only facilitate spraying, but also be able to complete the rotation action to ensure that the coating can be evenly attached to the workpiece. However, if the shaft workpiece needs to complete the rotation action, it needs to be equipped with a dedicated rotation power source. Usually, the supersonic flame spraying site is only equipped with one rotation power source, and a single rotation power source can only drive one shaft workpiece to rotate at a time. When faced with large-scale processing of shaft workpieces, this mode will not be able to meet the production requirements. At the same time, for some shaft workpieces that cannot withstand high temperatures, corresponding fan devices are usually required to cool them down during the supersonic flame spraying process, but the uniformly set fan device not only increases the cost of the device and poses a safety hazard, but also fails to perform targeted and uniform cooling of the workpiece, and the use effect is poor.

[0005] Therefore, designing and preparing a multi-axis linkage system that can perform supersonic flame spraying on multiple shaft workpieces simultaneously and synchronously is of great significance for improving the spraying processing efficiency of shaft workpieces and reducing production costs. Utility Model Content

[0006] The technical objective of the present utility model is to provide a multi-axis linkage system for supersonic flame spraying of shaft workpieces, which is portable, safe, and stable. The system consists of a transmission main body, a fixed bracket, and a power connection mechanism. It can drive multiple shaft workpieces to rotate simultaneously and at the same speed under the condition of a single power source, enabling multiple shaft workpieces to meet the conditions of supersonic flame spraying simultaneously, thereby significantly improving production efficiency.

[0007] To solve the above technical problems, the technical solution provided by the present utility model is: a multi-axis linkage system for supersonic flame spraying processing of shaft workpieces, including a fixed bracket, a transmission main body, and a power connection mechanism. The power connection mechanism includes a transmission connection rod and a power stop lever. The transmission main body is installed on the fixed bracket and includes a gearbox and a plurality of transmission units arranged in the gearbox. Each transmission unit includes a transmission shaft, a spur gear fixed on the transmission shaft, two support bearings arranged at both ends of the transmission shaft, and a clamping bushing connected to the end of the transmission shaft. One end of the clamping bushing is detachably connected to the transmission shaft, and the other end extends out of the gearbox for clamping shaft workpieces. The clamping bushing is in the shape of a circular tube that can be sleeved on the end of the shaft workpiece or consists of a long locking bolt and a threaded locking head. The long locking bolt can pass through the central through-hole of the shaft workpiece and cooperate with the threaded locking head to lock and fix the shaft workpiece.

[0008] The multiple spur gears in the gearbox are sequentially engaged and connected with each other. The power stop lever is fixed on a transmission shaft located at the center of the gearbox, and the power stop lever is arranged perpendicular to the axial direction of the transmission shaft. One end of the transmission connection rod is cooperatively connected to the power source, and the other end is provided with a transmission groove capable of accommodating the power stop lever. The power stop lever is arranged in the transmission groove with a clearance fit, enabling the power source to drive the power stop lever to transmit power through the transmission connection rod, and then driving a plurality of transmission shafts, spur gears, clamping bushings, and shaft workpieces to rotate, so as to realize the synchronous rotation of multiple shaft workpieces under the action of a single power source.

[0009] Further, the fixed bracket is composed of multiple mounting plates connected by bolts.

[0010] Further, the gearbox is composed of a housing A and a housing B arranged in a left-right cooperation manner, and the housing A and the housing B are detachably connected by bolts.

[0011] Further, each transmission shaft is cooperatively arranged in the gearbox through two support bearings arranged at both ends thereof.

[0012] Further, the multiple spur gears in the gearbox have the same specifications and are arranged in sequence from left to right in the gearbox.

[0013] Further, the spur gear in each transmission unit is welded and fixed to the transmission shaft, and the power stop lever is welded and fixed to a transmission shaft located at the center of the gearbox.

[0014] Further, cooling fan blades are provided on the outer circumferential surface of the circular tubular clamping bushing.

[0015] Further, the circular tubular clamping bushing and the transmission shaft are connected by abutting with bolts or in threaded fit.

[0016] Further, the circular tubular clamping bushing and the shaft workpiece are connected by abutting with bolts or in threaded fit; the threaded locking head and the transmission shaft are connected by abutting with bolts or in threaded fit.

[0017] Further, the long locking bolt passes through the central through hole of the shaft workpiece and is in tension fit connection with the threaded locking head; the threaded locking head and the transmission shaft are connected by abutting with bolts or in threaded fit.

[0018] Further, one end of the transmission shaft located at the center of the gearbox where the power gear lever is provided extends out of the gearbox, so that the power gear lever is in clearance fit transmission with the transmission connecting rod outside the gearbox.

[0019] Advantages of the present utility model:

[0020] 1. In the multi-axis linkage system for supersonic flame spraying processing of shaft workpieces of the present utility model, a plurality of transmission units are provided in the gearbox, and these transmission units are all driven by one power source. During the specific use of the multi-axis linkage system, according to the specific production requirements and environmental conditions, the number of transmission shafts in the gearbox can be selectively set. The more transmission shafts there are, the more shaft workpieces can be processed simultaneously. To achieve the simultaneous and same-speed rotation of multiple shaft workpieces driven by a single power source, multiple shaft workpieces can simultaneously meet the conditions of supersonic flame spraying, thus significantly improving production efficiency and having good practical effects.

[0021] 2. In the multi-axis linkage system for supersonic flame spraying processing of shaft workpieces of the present utility model, the clamping bushing and the transmission shaft are fastened by abutting with bolts or in threaded fit. Therefore, clamping bushings with different diameters and structures can be selected according to the specific specifications and different shapes of the processed shaft parts. Similarly, the clamping bushing and the shaft workpiece are fastened by abutting with bolts or by tightening with bolts. While ensuring the firm fixation of the shaft workpiece, it is convenient for installation and removal, has strong adjustability, and a wide range of applications.

[0022] 3. In the multi-axis linkage system for supersonic flame spraying processing of shaft workpieces of the present utility model, all the transmission shafts in a plurality of transmission units rotate simultaneously driven by a single power source. When the number of shaft workpieces to be processed is less than the number of transmission shafts, they can be installed on any clamping bushing according to the shape of the shaft parts for processing, and the degree of selection is high.

[0023] 4. A multi-axis linkage system for supersonic flame spraying processing of shaft workpieces according to the present utility model. A clearance fit with a relatively large gap is adopted between the transmission connecting rod and the power shift lever in the power connection mechanism for assembly. When there is a relatively large deviation of the axis center between the transmission connecting rod and the transmission shaft, rotational transmission can still be achieved, and the stability is good.

[0024] 5. A multi-axis linkage system for supersonic flame spraying processing of shaft workpieces according to the present utility model. The housing A and housing B of the gearbox in the transmission main body are tightly assembled by bolts, which is convenient for disassembly, assembly and maintenance. The fixed bracket is composed of a plurality of mounting plates with different shapes connected by bolts, and the matching mounting plates can be replaced according to the needs of different working tables, and the adjustability is good.

[0025] 6. A multi-axis linkage system for supersonic flame spraying processing of shaft workpieces according to the present utility model. Structures such as the gearbox and the fixed bracket in the device are all made of aluminum alloy material, which is light in weight and convenient for handling and transferring. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is the schematic exploded view of the structure of the present utility model;

[0027] Figure 2 is the schematic view of the structure of the present utility model in the use state;

[0028] Figure 3 is the schematic view of the structures of different types of clamping bushings in the present utility model;

[0029] Figure 4 is Figure 3 the use state diagram of;

[0030] Reference numerals: 1. Transmission connecting rod, 2. Housing B, 3. Power shift lever, 4. Shift lever through hole, 5. Transmission shaft, 6. Bolt hole, 7. Supersonic flame spraying gun, 8. Fastening bolt, 9. Power source, 10. Supersonic flame spraying jet, 11. Clamping bushing, 12. Shaft workpiece, 13. Housing A, 14. Support bearing, 15. Long locking bolt, 16. Straight gear, 17. Mounting plate A, 18. Mounting plate D, 19. Mounting plate B, 20. Mounting plate C, 21. Threaded locking head. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] Next, the technical solutions of the present utility model will be described more clearly and completely in conjunction with the drawings and specific embodiments. It should be noted that the detailed description of the specific embodiments is for the purpose of a comprehensive understanding of the technical solutions of the present invention, and should not be regarded as a limitation on the protection scope of the claims of the present invention.

[0032] A multi-axis linkage system for supersonic flame spraying of shaft workpieces of the present utility model is composed of a transmission main body, a fixed bracket and a power connection mechanism in terms of device structure. Among them, the transmission main body includes a gearbox composed of two metal housings A 13 and housing B 2 as a carrier. In the gearbox, a transmission shaft 5 is supported by a support bearing 14 to complete the cooperation with the gearbox housing, and then the transmission shaft 5 is driven by a spur gear 16 to complete step-by-step transmission. A clamping sleeve 11 for clamping the shaft workpiece 12 is installed on each transmission shaft 5. The transmission main body clamps the shaft workpiece 12 through the clamping sleeve 11, and realizes the transmission effect through the spur gear 16, and then the fixed bracket fixes the transmission main body on the designated operating table. At the same time, the power connection mechanism transmits the rotational power provided by the power source 9 to the power lever 3 through the transmission connection rod 1, thereby driving the entire transmission main body to move.

[0033] The fixed bracket is assembled by multiple mounting plates of different shapes. The fixed bracket includes mounting plate A 17, mounting plate D 18, mounting plate B 19 and mounting plate C 20, which mainly play a role in supporting and fixing.

[0034] The power connection mechanism includes a power lever 3 fixed on the transmission shaft 5 and a transmission connection rod 1 cooperating with the power source 9.

[0035] In the specific assembly of a multi-axis linkage system for supersonic flame spraying of shaft workpieces of the present utility model, the transmission shaft 5 located at the center of the gearbox in the transmission main body is passed through the central hole of the spur gear 16. After moving to the shaft shoulder, the two are welded together using argon arc welding. Two support bearings 14 are respectively sleeved into the positions reserved for the support bearings 14 at both ends of the transmission shaft 5 and are pushed against the limiting section. A plurality of secondary transmission shafts 5 are also respectively passed through the central holes of their corresponding spur gears 16. After moving to the shaft shoulder, the two are welded together using argon arc welding. Two support bearings 14 are respectively sleeved into the positions reserved for the support bearings 14 at both ends of the secondary transmission shaft 5 and are pushed against the limiting section. After completion, the main transmission shaft 5 with the spur gear 16 and the remaining secondary transmission shafts 5 with the spur gear 16 are matched through gear meshing. The main transmission shaft 5 is located in the middle, and the main transmission shaft 5 and the secondary transmission shafts 5 are passed through the circular holes reserved on the matching housing A 13 and housing B 2 together; then the support bearings 14 are snapped into the grooves reserved in the gearbox; then the matching housing A 13 and housing B 2 are buckled, and the matching gearbox is combined and tightened through the bolt holes 6 on the gearbox using fastening bolts 8.

[0036] The clamping sleeves 11 are respectively sleeved on the reserved assembly ends of the main transmission shaft 5 and the secondary transmission shafts 5, and the fastening bolts 8 are screwed into the bolt holes 6 to lock on the bolt holes 6 of the main transmission shaft 5 and the secondary transmission shafts 5 to prevent the clamping sleeves 11 from rotating and falling off.

[0037] As attachedFigure 3 and the attached Figure 4 As shown, 11-1 refers to the clamping bushing that uses bolts to abut against the surface of the shaft workpiece; 11-2 refers to the clamping bushing that uses bolts to abut against one end surface of the shaft workpiece and can stagger-fix the shaft workpiece; 11-3 refers to the clamping bushing that uses bolts to abut against the surface of the shaft workpiece and is equipped with fan blades to provide auxiliary air cooling; 11-4 refers to the clamping bushing that uses bolts to pass through the inner hole of the shaft workpiece and tighten it. 12-1 refers to the shaft workpiece that can be clamped on the surface; 12-2 refers to the shaft workpiece with a larger diameter that needs to be stagger-fixed and can be clamped on the surface; 12-3 refers to the shaft workpiece that requires enhanced cooling during the process and can be clamped on the surface; 12-4 refers to the shaft workpiece whose outer surface cannot be clamped and can be tightened from the inner hole. When specifically used:

[0038] If the shaft workpiece to be processed is a shaft part such as 12-1 that can be clamped on the surface, the clamping bushing of type 11-1 can be used. Insert the shaft workpiece 12-1 to the bottom of the clamping bushing 11-1, and then screw in the fastening bolt 8 until the shaft workpiece 12-1 is firmly pressed.

[0039] If the shaft workpiece to be processed is a shaft part with a larger diameter such as 12-2, the distance between two ordinary clamping bushings 11-1 cannot meet the installation requirements, then the clamping bushing of type 11-2 can be used. The clamping bushing 11-2 includes two types: long and short. They need to be sleeved on the reserved assembly ends of the main drive shaft 5 and the auxiliary drive shaft 5 in an alternating manner of long and short, and the fastening bolt 8 is screwed in through the bolt hole 6 and locked on the bolt holes 6 of the main drive shaft 5 and the auxiliary drive shaft 5 to prevent the clamping bushing 11-2 from rotating and falling off.

[0040] If the shaft workpiece to be processed is a shaft part such as 12-3, the material is prone to deformation when heated, or the temperature is not allowed to be too high during the spraying process, then the clamping bushing of type 11-3 can be used. Insert the shaft workpiece 12-3 to the bottom of the clamping bushing 11-3, and then screw in the fastening bolt 8 of the shaft workpiece until the shaft workpiece 12-3 is firmly pressed. As the shaft workpiece 12-3 rotates, the fan blades of the clamping bushing 11-3 also rotate, and the generated air flow will have an auxiliary cooling effect on the shaft workpiece 12-3.

[0041] If the shaft workpiece to be processed is a shaft part such as 12-4, there is no clamping position on the outer surface and there is a through hole in the middle. Then the clamping bushing of type 11-4 can be used. Pass the long locking bolt 15 of the clamping bushing 11-4 through the central through hole of the shaft workpiece 12-4, and then cooperate with the threaded hole at the end of the threaded locking head 21 of the clamping bushing 11-4 to screw tightly, so as to tighten and fix the shaft workpiece 12-4.

[0042] When assembling the described fixed bracket, one mounting plate B 19, two mounting plates D 18 and a fastening bolt 8 are locked together through bolt holes 6. One mounting plate C 20 is placed upright and locked to the mounting plate B 19 through the bolt hole 6. The mounting plate A 17 is locked to the mounting plate C 20 through the bolt hole 6 and also locked to the mounting plate B 19 through the bolt hole 6. Finally, one mounting plate A, one mounting plate B, one mounting plate C and two mounting plates D are assembled into a set of fixed brackets.

[0043] When assembling the described power connection mechanism, half of the power shift lever 3 is passed through the shift lever through-hole 4 reserved on the main transmission shaft 5, and then the two are welded together using argon arc welding. The transmission connection rod 1 is fixedly fastened to the power source 9.

[0044] It should be noted that bolt holes 6 are left on the back of the housing B 2. The fastening bolt 8 is screwed into the bolt hole 6 on the back of the housing B 2 through the bolt hole 6 on the fixed bracket to lock the two together. Bolt holes 6 are left at both ends of the clamping bushing 11. One end is used to abut and fasten to the transmission main body using the fastening bolt 8, and the other end is used to abut and fasten the clamped shaft workpiece 12 using the fastening bolt 8. The power shift lever 3 and the transmission connection rod 1 adopt a clearance fit with a large gap to ensure that the rotational power can still be transmitted when the power source 9 and the main transmission shaft 5 are not coaxial.

[0045] Furthermore, spur gears 16 of the same specification are used on the transmission shaft 5 to achieve a transmission ratio of 1:1.

[0046] Furthermore, the clamping bushing 11 can be replaced according to different shaft part specifications.

[0047] Furthermore, the clamping bushing 11 fixes the shaft workpiece 12 by means of bolt abutment or bolt tensioning, which is convenient for disassembly and assembly.

[0048] Furthermore, the fixed bracket is assembled using bolt fastening.

[0049] Furthermore, the materials of the gearbox and the fixed bracket are aluminum alloy, the support bearings are standard parts, and the materials of other components are all ordinary carbon steel.

[0050] When the multi-axis linkage system for supersonic flame spraying processing of shaft workpieces of the present utility model is in use, the assembled multi-axis linkage system is placed on the operation tabletop, and the multi-axis linkage system is fixed to the operation tabletop by appropriate means such as clamping or bolt locking. The chuck is used as the power source 9 to clamp and drive the transmission connecting rod 1 to rotate; the transmission connecting rod 1 drives the main transmission shaft 5 to rotate through the power stop lever 3; then the main transmission shaft 5 drives other secondary transmission shafts 5 to rotate synchronously and at the same speed through the spur gear 16; the clamping bush 11 connected to the main transmission shaft 5 and the secondary transmission shafts 5 will rotate together. The shaft workpieces to be processed are respectively inserted into the clamping bush 11, and the synchronous and same-speed rotation of multiple shaft workpieces can be realized under the action of a single power source 9.

[0051] Embodiment 1

[0052] As shown in the attached Figure 1 and attached Figure 2 As shown in the figure, a multi-axis linkage system for supersonic flame spraying processing of shaft workpieces in this embodiment includes: a transmission connecting rod 1, a housing B 2, a power stop lever 3, a transmission shaft 5, a fastening bolt 8, a clamping bush 11, a housing A 13, a support bearing 14, a spur gear 16, a mounting plate D 18, a mounting plate B 19, a mounting plate C 20, and a mounting plate A 17.

[0053] The transmission shaft 5 in the middle of the gearbox is the main transmission shaft. The length of the section where the main transmission shaft cooperates with the clamping bush 11 and the support bearing 14 at the same time is 40 mm, the diameter is 20 mm, and there are bolt holes 6 of M5 on it; the diameter of the limiting section of the support bearing 14 is 25 mm, and the length is 5 mm; the diameter of the section that cooperates with the spur gear 16 is 30 mm, and the length is 20 mm; the length of the section that only cooperates with the support bearing 14 is 15 mm, and the diameter is 20 mm; the diameter of the section that cooperates with the transmission connecting rod 1 is 16 mm, and the length is 40 mm. There is a stop lever through hole 4 with a diameter of 6 mm at the upper end for passing through the power stop lever 3. The main transmission shaft passes through the 30 mm center hole in the middle of the spur gear 16 with 30 teeth, 2 module, and 12.5 width. After moving to the shaft shoulder, the two are welded together by argon arc welding to form the main gear shaft. Take 2 support bearings 14 with an outer diameter of 47 mm, an inner diameter of 20 mm, and a width of 14 mm; respectively sleeve them into the positions reserved at both ends of the main transmission shaft, and top them to the limiting section.

[0054] The remaining transmission shafts 5 inside the gearbox are all secondary transmission shafts. The length of the section where the secondary transmission shaft cooperates with the clamping bushing 11 and the support bearing 14 simultaneously is 40 mm, the diameter is 20 mm, and there are M5 bolt holes 6 on it; the diameter of the limiting section of the support bearing 14 is 25 mm, and the length is 5 mm; the diameter of the section that cooperates with the spur gear 16 is 30 mm, and the length is 20 mm; the length of the section that only cooperates with the support bearing 14 is 15 mm, and the diameter is 20 mm. Pass through the central hole of the spur gear 16 and move to the shaft shoulder, then weld the two together using argon arc welding to form a secondary gear shaft. Take 2 support bearings 14 and respectively fit them into the positions reserved at both ends of the secondary transmission shaft for the support bearings 14, and push them against the limiting section.

[0055] Match the gear meshing of one main gear shaft with support bearings and four secondary gear shafts with support bearings, with the main transmission shaft in the middle. Pass a total of 5 shafts, including the main transmission shaft and the secondary transmission shafts, through the circular holes with a diameter of 35 mm reserved in the matching housing A 13 and housing B 2; then snap the support bearings 14 into the grooves with a diameter of 47 mm and a depth of 4 mm reserved inside the gearbox; then fasten the matching housing A 13 and housing B 2 with lengths, widths, and heights of 35 mm, 94 mm, and 360 mm respectively, and use bolts to combine and fasten the matching gearbox through the M5 gearbox bolt holes 6. After combination, there is an assembly space with lengths, widths, and heights of 50 mm, 74 mm, and 340 mm inside.

[0056] The overall outer diameter of the clamping bushing 11 is 30 mm, the inner diameter of the section that cooperates with the main and secondary transmission shafts is 20 mm, the length of the section that cooperates with the main and secondary transmission shafts is 25 mm, the inner diameter of the section used to clamp the shaft part is 18 mm, the length of the section used to clamp the shaft part is 60 mm, and there are two M5 bolt holes 6 on it, which are respectively used to fix the shaft workpiece 12 and the transmission shaft 5. Fit 5 clamping bushings 11 respectively onto one end of the main transmission shaft and the secondary transmission shafts with a diameter of 20 mm. Screw the fastening bolts 8 through the M5 bolt holes 6 and lock them onto the M5 bolt holes 6 of the main transmission shaft and the secondary transmission shafts to prevent the clamping bushing 11 from rotating and falling off.

[0057] Lock a mounting plate B 19 with a length of 280 mm, a width of 150 mm, and a height of 12 mm, two mounting plates D 18 with a length of 130 mm, a width of 20 mm, and a height of 20 mm together through the M5 bolt holes 6. Place a mounting plate C 20 with a right-angled side length of 80 mm and a width of 12 mm upright and lock it onto the mounting plate B 19 through the M5 bolt holes 6. Lock the mounting plate A 17 with a length of 100 mm, a width of 12 mm, and a height of 211.5 mm together with the mounting plate C 20 through the M5 bolt holes 6 and lock it together with the mounting plate B 19 through the M5 bolt holes 6. Finally, assemble one mounting plate A, one mounting plate B, one mounting plate C, and two mounting plates D into a set of system fixing brackets.

[0058] Fix the entire set of system fixing brackets and the merged housing B together by locking them through the M5 bolt holes 6.

[0059] Insert half of the power shift lever 3 with a diameter of 6 mm and a length of 60 mm through the shift lever through-hole 4 with a diameter of 6 mm reserved on the main transmission shaft, and then weld the two together using argon arc welding. Thus, the multi-axis linkage system assembly is completed.

[0060] Place the assembled multi-axis linkage system on the operating tabletop and lock it with the fastening bolts 8 to fix the multi-axis linkage system to the operating tabletop. Use the chuck as the power source 9 to clamp and rotate the transmission connecting rod 1; one end of the transmission connecting rod 1 that mates with the main transmission shaft 5 has an inner diameter of 30 mm and a length of 35 mm, an outer diameter of 40 mm and a length of 55 mm, and is cut with a long groove with a width of 20 mm and a length of 35 mm to cooperate with and block the power shift lever 3; the end that mates with the power source 36 has a diameter of 30 mm and a length of 110 mm.

[0061] In summary, the multi-axis linkage system in the present utility model includes a transmission main body, a fixing bracket, and a power connection mechanism. The transmission main body is driven by spur gears of the same specification, and a replaceable clamping bushing is used to connect the system and shaft workpieces. The fixing bracket is used to fix the transmission main body on the operating tabletop. The power connection mechanism can transfer the rotational power of the power source to the transmission main body. During use, the power source drives the transmission connecting rod to rotate, and then the transmission connecting rod drives the main transmission shaft to rotate through the power shift lever; then the main transmission shaft drives other auxiliary transmission shafts to rotate synchronously and at the same speed through spur gears; the clamping bushings connected to the main transmission shaft and the auxiliary transmission shafts will rotate together. Insert the 5 shaft workpieces to be processed into the clamping bushings respectively, and the synchronous and same-speed rotation of the 5 shaft parts can be realized under the action of a single power source. This solves the problem of insufficient production efficiency under the condition of only one power source.

[0062] The above are only preferred embodiments of the present utility model and do not impose any form of limitation on the present utility model. Any equivalent transformation or modification made according to the essence of the present utility model should be covered within the protection scope of the present utility model.

Claims

1. A multi-axis linkage system for supersonic flame spraying of shaft workpieces, comprising a fixed bracket, a transmission body and a power connection mechanism, the power connection mechanism comprising a transmission connection rod and a power gear lever, the transmission body is mounted on the fixed bracket, and comprises a gear box and a plurality of transmission units arranged in the gear box, characterized in that: Each transmission unit includes a transmission shaft, a spur gear fixed on the transmission shaft, two support bearings mounted on both ends of the transmission shaft, and a clamping sleeve connected to the end of the transmission shaft, one end of the clamping sleeve is detachably connected to the transmission shaft, and the other end extends out of a gear box for clamping a shaft workpiece, the clamping sleeve is in the shape of a round tube that can be sleeved on the end of the shaft workpiece or is composed of a long locking bolt and a threaded locking head, and the long locking bolt can pass through the central through hole of the shaft workpiece and cooperate with the threaded locking head to lock and fix the shaft workpiece; Multiple spur gears in the gear box are meshed and connected with each other in sequence. The power lever is fixed on a transmission shaft located at the center of the gear box, and the power lever is arranged perpendicular to the axial direction of the transmission shaft. One end of the transmission connecting rod is connected to the power source, and the other end is provided with a transmission groove that can accommodate the power lever. The power lever is arranged with clearance in the transmission groove, so that the power source can drive the power lever to transmit via the transmission connecting rod, and then drive multiple transmission shafts, spur gears, clamping sleeves and shaft workpieces to rotate, so as to realize the synchronous rotation of multiple shaft workpieces under the action of a single power source.

2. The multi-axis linkage system for high velocity flame spraying of shaft workpieces according to claim 1, characterized in that: The fixing bracket is composed of a plurality of mounting plates connected by bolts.

3. The multi-axis linkage system for high velocity flame spraying of shaft workpieces according to claim 1, characterized in that: The gear box is composed of a housing A and a housing B which are arranged in cooperation with each other on the left and right, and the housing A and the housing B are detachably connected by bolts.

4. The multi-axis linkage system for high velocity flame spraying of shaft workpieces according to claim 1, characterized in that: Each transmission shaft is arranged in the gear box through two support bearings arranged at both ends of the transmission shaft.

5. The multi-axis linkage system for high velocity flame spraying of shaft workpieces according to claim 1, characterized in that: The multiple spur gears in the gear box have the same specifications and are arranged in sequence up and down in the gear box.

6. The multi-axis linkage system for high velocity flame spraying of shaft workpieces according to claim 1, characterized in that: The spur gears in each transmission unit are welded and fixed to the transmission shaft, and the power shift rod is welded and fixed to a transmission shaft located at the center of the gear box.

7. The multi-axis linkage system for high velocity flame spraying of shaft workpieces according to claim 1, characterized in that: The outer circumferential surface of the circular tubular clamping sleeve is provided with cooling blades.

8. The multi-axis linkage system for high velocity flame spraying of shaft workpieces according to claim 1, characterized in that: The circular tubular clamping sleeve is connected to the transmission shaft by bolts or threads; the circular tubular clamping sleeve is also connected to the shaft workpiece by bolts or threads.

9. The multi-axis linkage system for high velocity flame spraying of shaft workpieces according to claim 1, characterized in that: The long locking bolt passes through the central through hole of the shaft workpiece and is connected with the thread locking head in a tensioning fit; the thread locking head and the transmission shaft are connected by abutting connection of bolts or threaded fit.

10. The multi-axis linkage system for high velocity flame spraying of shaft workpieces according to claim 1, characterized in that: The transmission shaft located at the center of the gear box is provided with one end of a power lever extending out of the gear box, so that the power lever is loosely matched with the transmission connecting rod for transmission outside the gear box.

Citation Information

Patent Citations

  • Supersonic flame spraying sample manufacturing integrated device

    CN212228526U