Chemical polishing device for special-shaped workpiece
By designing a chemical polishing device for special-shaped workpieces, the coordinated work of fixed plates, boxes, support rods, mounting plates, electric telescopic components and drive motors is solved, and the problems of difficulty in salvage and complex solution management in the chemical polishing process of special-shaped or smaller workpieces are achieved, achieving efficient polishing and cost reduction effects.
Patent Information
- Application Number
- CN202421855022.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-02
AI Technical Summary
When handling special-shaped or smaller workpieces, existing chemical polishing technology is difficult to salvage and complex management of polishing liquid, resulting in high costs.
A chemical polishing device for special-shaped workpieces is designed, including a fixing plate, a box, a support rod, a mounting plate, an electric telescopic assembly and a drive motor. Through the coordinated workpiece, efficient polishing and salvage of the workpieces are achieved, and dried by centrifugation to reduce the frequency of solution replacement.
The device improves the polishing efficiency of special-shaped or smaller workpieces, facilitates salvage and drying, reduces the replacement frequency of polishing liquid, neutralizing liquid and cleaning liquid, thereby reducing polishing cost.
Smart Images

Figure CN222990217U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polishing devices, in particular to a chemical polishing device for special-shaped workpieces. Background Technique
[0002] When an optical lens is processed and prepared, it contains a variety of workpieces with different shapes and sizes. After each workpiece is prepared, it often needs to be polished. Currently, there are two common polishing methods. One is physical polishing, that is, the workpiece is polished by grinding. However, due to the diversity of workpieces in the optical lens, it is difficult to polish and position the smaller workpieces. The other is chemical polishing. By placing the workpiece in a chemical polishing solution, pits and scratches are eliminated under the corrosion of the polishing solution. This method is more suitable for polishing special-shaped workpieces or smaller workpieces. However, when processing workpieces by chemical polishing, it is difficult to salvage the smaller workpieces, and the polishing solution attached to the outside of the workpiece easily affects the neutralizing solution and the cleaning solution, resulting in the need to frequently replace the neutralizing solution and the cleaning solution, with a high cost. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a chemical polishing device for special-shaped workpieces, which can be used for grinding special-shaped workpieces or smaller workpieces, facilitating the processing and production of optical lenses. Moreover, this polishing device is convenient for salvaging smaller or special-shaped workpieces, improving its polishing efficiency. At the same time, after salvaging, it is dried by centrifugation to avoid affecting each other among the polishing solution, the neutralizing solution, and the cleaning solution, reducing the replacement frequency of various solutions, thereby reducing the polishing cost, and effectively solving the problems in the background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A chemical polishing device for special-shaped workpieces, including a fixing plate. On the upper side of the fixing plate, there are a first box body, a second box body, and a third box body, and the tops of the first box body, the second box body, and the third box body are all open. In the middle of the side of the fixing plate, a support rod is fixed, and at the top of the support rod, a mounting plate is rotatably installed. On the side of the mounting plate, there is a mounting frame with adjustable height. On the side of the mounting frame, a placement box is rotatably arranged. Through holes are evenly opened on the side of the placement box, and a driving component for driving the placement box to rotate is arranged in the mounting frame.
[0005] As a preferred technical solution of the utility model, the driving component includes a driving motor installed inside the mounting frame. A connecting frame is fixed on the driving shaft of the driving motor, and the upper part of the side of the placement box is fixedly connected with the side of the connecting frame.
[0006] As a preferred technical solution of the utility model, an electric telescopic component is installed on the side of the mounting plate, and the mounting frame is installed at the telescopic end of the electric telescopic component.
[0007] As a preferred technical solution of the present utility model, a limiting plate is fixed on the upper part of the side surface of the support rod. The limiting plate is located at the lower part of the side surface of the mounting plate, and the limiting plate is rotatably connected to the mounting plate. A positioning column is fixed at the top of the support rod, and positioning grooves are evenly formed on the side surface of the positioning column. A positioning component that is stuck in the positioning groove is arranged on the side surface of the mounting plate.
[0008] As a preferred technical solution of the present utility model, the positioning component includes a mounting seat fixed on the side surface of the mounting plate. A positioning rod is slidably mounted in the mounting seat, and a restraint plate is fixed on the side surface of one end of the positioning rod close to the positioning column. A positioning spring is sleeved on the outer side of the positioning rod and is located between the mounting seat and the restraint plate.
[0009] As a preferred technical solution of the present utility model, weight plates for balancing are arranged on the side surface of the mounting plate, and there are two weight plates. The included angles between the weight plates and the electric telescopic component and between the two weight plates are both 120°.
[0010] As a preferred technical solution of the present utility model, annular positioning plates are fixed at the positions on the side surface of the fixing plate close to the first box body, the second box body, and the third box body.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. For the chemical polishing device for special-shaped workpieces exemplified by the present utility model, the workpiece to be polished is placed in the placement box. Then, the electric telescopic component is controlled to work to drive the mounting frame to move so as to place the placement box in the first box body. The polishing liquid enters the placement box through the through holes and contacts the workpiece. The polishing liquid corrodes the outside of the workpiece to eliminate pits or scratches, increasing the smoothness of the workpiece surface, thereby playing a polishing role.
[0013] 2. For the chemical polishing device for special-shaped workpieces exemplified by the present utility model, during the polishing process, the driving motor is controlled to work to drive the placement box to rotate, which plays a role in stirring the polishing liquid in the first box body. At the same time, it ensures that all parts of the workpiece are effectively contacted with the polishing liquid, improving the polishing efficiency of the workpiece and ensuring the polishing quality.
[0014] 3. For the chemical polishing device for special-shaped workpieces exemplified by the present utility model, after the polishing is completed, the electric telescopic component is controlled to work to take the placement box out of the polishing liquid, but the placement box is still located in the first box body. Then, the driving motor is controlled to work to drive the placement box to rotate at a high speed. The residual polishing liquid in the placement box and the polishing liquid adhered to the side surface of the workpiece are separated from the side surface of the workpiece under the action of centrifugal force, avoiding the influence on the neutralizing liquid caused by more polishing liquid on the side surface of the workpiece during the subsequent neutralization process, and reducing the replacement frequency of the neutralizing liquid.
[0015] 4. In the chemical polishing device for special-shaped workpieces according to the embodiment of the present invention, during the rotation of the mounting plate, the positioning column rotates relative to the mounting plate, and the positioning rod slidably arranged on the side of the mounting plate restricts the rotation of the positioning column under the action of the positioning spring. When the positioning rod restricts the positioning column, the placement box is located directly above the first box body, the second box body or the third box body, which is convenient for the use of this polishing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the present invention;
[0017] Figure 2 is a schematic structural diagram of another perspective of the present invention;
[0018] Figure 3 is a schematic top view structural diagram of the present invention;
[0019] Figure 4 is Figure 3 an enlarged structural diagram of part A in
[0020] In the figure: 1 fixing plate, 2 first box body, 3 second box body, 4 third box body, 5 annular positioning plate, 6 support rod, 61 limiting plate, 7 mounting plate, 8 electric telescopic assembly, 9 mounting frame, 10 driving motor, 11 connecting frame, 12 placement box, 13 counterweight plate, 14 positioning column, 15 mounting seat, 16 positioning rod, 17 restraint plate, 18 positioning spring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1-4 , the present invention provides a technical solution: a chemical polishing device for special-shaped workpieces, including a fixing plate 1, a first box body 2, a second box body 3, and a third box body 4 are arranged on the upper side of the fixing plate 1, and the tops of the first box body 2, the second box body 3, and the third box body 4 are all open. The polishing liquid is placed in the first box body 2, the neutralizing liquid is placed in the second box body 3, and the cleaning liquid is placed in the third box body 4. The polishing liquid is set according to the specific material of the workpiece, the neutralizing liquid is set according to the composition of the polishing liquid, and the cleaning liquid includes but is not limited to distilled water or clean water.
[0023] A support rod 6 is fixed in the middle of the side of the fixed plate 1, and an installation plate 7 is rotatably installed at the top of the support rod 6. The rotation connection method is preferably rotationally connected through a bearing assembly. An installation frame 9 with adjustable height is arranged on the side of the installation plate 7. A placement box 12 is rotatably arranged on the side of the installation frame 9. The placement box 12 facilitates the picking and placing of smaller workpieces and the polishing treatment of smaller workpieces. A plurality of through holes are evenly formed in the side of the placement box 12. The through holes facilitate the entry of external solution into the placement box 12 to contact the workpiece. A driving assembly for driving the placement box 12 to rotate is arranged in the installation frame 9.
[0024] An electric telescopic assembly 8 is installed on the side of the installation plate 7, and the installation frame 9 is installed at the telescopic end of the electric telescopic assembly 8. The electric telescopic assembly 8 includes but is not limited to an electric telescopic rod or a servo electric cylinder. The driving assembly includes a driving motor 10 installed inside the installation frame 9. A connecting frame 11 is fixed on the driving shaft of the driving motor 10. The upper part of the side of the placement box 12 is fixedly connected to the side of the connecting frame 11.
[0025] Place the workpiece to be polished in the placement box 12, and then control the electric telescopic assembly 8 to work to drive the installation frame 9 to move and place the placement box 12 in the first box body 2. The polishing liquid enters the placement box 12 through the through holes to contact the workpiece. The polishing liquid corrodes the outside of the workpiece to eliminate pits or scratches, increasing the smoothness of the workpiece surface, thereby playing a polishing role. During the polishing process, control the driving motor 10 to work to drive the placement box 12 to rotate, stirring the polishing liquid in the first box body 2, and at the same time ensuring effective contact between all parts of the workpiece and the polishing liquid, improving the polishing efficiency of the workpiece while ensuring the polishing quality.
[0026] A limiting plate 61 is fixed on the upper part of the side of the support rod 6. The limiting plate 61 is located at the lower part of the side of the installation plate 7 and is rotatably connected to the installation plate 7. The limiting plate 61 plays a positioning and supporting role for the installation plate 7. A positioning column 14 is fixed at the top of the support rod 6, and a plurality of positioning grooves are evenly formed on the side of the positioning column 14. A positioning assembly that is stuck in the positioning groove is arranged on the side of the installation plate 7. The position of the installation plate 7 is positioned by the positioning assembly being stuck in the positioning groove. When the positioning assembly is stuck in the positioning groove to play a limiting role, the placement box 12 is located directly above the first box body 2, the second box body 3 or the third box body 4, facilitating the use of this polishing device.
[0027] The positioning assembly includes a mounting seat 15 fixed on the side of the installation plate 7. A positioning rod 16 is slidably installed in the mounting seat 15, and a restraint plate 17 is fixed on the side of one end of the positioning rod 16 close to the positioning column 14. A positioning spring 18 is sleeved outside the positioning rod 16 and is located between the mounting seat 15 and the restraint plate 17. When the positioning rod 16 corresponds to the positioning groove, the positioning rod 16 slidably arranged on the side of the installation plate 7 is stuck in the positioning groove under the action of the positioning spring 18, restricting the rotation of the installation plate 7.
[0028] A counterweight plate 13 for balancing is provided on the side of the mounting plate 7, and there are two counterweight plates 13. The included angles between the counterweight plate 13 and the electric telescopic assembly 8 and between the two counterweight plates 13 are both 120°. The setting of the counterweight plate 13 is used to ensure the stability of the polishing device during use.
[0029] Circular positioning plates 5 are fixed at positions on the side of the fixing plate 1 close to the first box body 2, the second box body 3, and the third box body 4. The first box body 2, the second box body 3, and the third box body 4 are positioned by the provided circular positioning plates 5.
[0030] The electric telescopic assembly 8, the drive motor 10, etc. used in the present utility model are all common electronic components in the prior art. Their working methods and circuit structures are all well-known technologies. The electric telescopic assembly 8 and the drive motor 10 are controlled to work by an externally provided controller, and the method of controlling the electric telescopic assembly 8 and the drive motor 10 to work by the controller is a common technical means for technicians and will not be elaborated here.
[0031] During use:
[0032] Place the workpiece to be polished in the placement box 12, and then control the electric telescopic assembly 8 to work to drive the mounting frame 9 to move and place the placement box 12 in the first box body 2. The polishing liquid enters the placement box 12 through the through hole and contacts the workpiece. The polishing liquid corrodes the outside of the workpiece to eliminate pits or scratches, increasing the smoothness of the workpiece surface, thereby playing a polishing role;
[0033] During the polishing process, control the drive motor 10 to work to drive the placement box 12 to rotate, which plays a role in stirring the polishing liquid in the first box body 2. At the same time, ensure that all parts of the workpiece are effectively in contact with the polishing liquid, improving the polishing efficiency of the workpiece while ensuring the polishing quality. After polishing, control the electric telescopic assembly 8 to work to take the placement box 12 out of the polishing liquid, but keep the placement box 12 still in the first box body 2. Then control the drive motor 10 to work to drive the placement box 12 to rotate at a high speed. The residual polishing liquid in the placement box 12 and the polishing liquid adhering to the side of the workpiece are separated from the side of the workpiece under the action of centrifugal force, avoiding the influence of more polishing liquid on the neutralizing liquid during the subsequent neutralization process and reducing the replacement frequency of the neutralizing liquid;
[0034] Control the electric telescopic assembly 8 to work to take the placement box 12 out of the first box body 2. Then, the staff rotates the mounting plate 7 to make the placement box 12 directly above the second box body 3, and then control the electric telescopic assembly 8 to work to place the placement box 12 in the second box body 3, so that the neutralizing liquid neutralizes the workpiece. Similarly, the drive motor 10 can be controlled to work to drive the placement box 12 to rotate to stir the neutralizing liquid, ensuring effective contact between the workpiece and the neutralizing liquid. Then, the above-mentioned centrifugal method is used to drain the neutralizing liquid to ensure the use of the cleaning liquid;
[0035] After taking out the workpiece from the second box body 3, place the placement box 12 in the third box body 4 and clean it with a cleaning liquid, and then perform a draining operation, which is convenient for the use of the workpiece after polishing; during the rotation of the mounting plate 7, the positioning post 14 rotates relative to the mounting plate 7, and the positioning rod 16 slidably arranged on the side of the mounting plate 7 restricts the rotation of the mounting plate 7 under the action of the positioning spring 18. When the positioning rod 16 restricts the positioning post 14, the placement box 12 is located directly above the first box body 2, the second box body 3 or the third box body 4, which is convenient for the use of this polishing device.
[0036] The parts not disclosed in the present utility model are all prior arts, and their specific structures, materials and working principles will not be elaborated. Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A chemical polishing device for a special-shaped workpiece, comprising a fixing plate (1), characterized in that: A first box body (2), a second box body (3) and a third box body (4) are arranged on the upper side of the fixed plate (1), and the tops of the first box body (2), the second box body (3) and the third box body (4) are all open. A support rod (6) is fixed to the middle of the side of the fixed plate (1), and a mounting plate (7) is rotatably mounted on the top of the support rod (6). A height-adjustable mounting frame (9) is arranged on the side of the mounting plate (7), and a placement box (12) is rotatably mounted on the side of the mounting frame (9). Through holes are evenly opened on the side of the placement box (12), and a driving component for driving the placement box (12) to rotate is arranged in the mounting frame (9).
2. The chemical polishing device for special-shaped workpieces according to claim 1, characterized in that: The driving assembly comprises a driving motor (10) mounted on the inner side of a mounting frame (9), a connecting frame (11) is fixed on the driving shaft of the driving motor (10), and the upper side of the placement box (12) is fixedly connected to the side of the connecting frame (11).
3. The chemical polishing device for special-shaped workpieces according to claim 1, characterized in that: An electric telescopic assembly (8) is mounted on the side of the mounting plate (7), and the mounting frame (9) is mounted on the telescopic end of the electric telescopic assembly (8).
4. The chemical polishing device for special-shaped workpieces according to claim 1, characterized in that: A limiting plate (61) is fixed to the upper part of the side of the support rod (6), the limiting plate (61) is located at the lower part of the side of the mounting plate (7), and the limiting plate (61) is rotatably connected to the mounting plate (7), a positioning column (14) is fixed to the top of the support rod (6), and positioning grooves are evenly arranged on the side of the positioning column (14), and a positioning component is arranged on the side of the mounting plate (7) and is clamped in the positioning groove.
5. The chemical polishing device for special-shaped workpieces according to claim 4, characterized in that: The positioning assembly comprises a mounting seat (15) fixed on the side of the mounting plate (7), a positioning rod (16) is slidably mounted in the mounting seat (15), and a restraining plate (17) is fixed to the side of one end of the positioning rod (16) close to the positioning column (14), and a positioning spring (18) is sleeved on the outside of the positioning rod (16) and is located between the mounting seat (15) and the restraining plate (17).
6. The chemical polishing device for special-shaped workpieces according to claim 1, characterized in that: A counterweight plate (13) for balancing is arranged on the side of the mounting plate (7), and two counterweight plates (13) are arranged. The angle between the counterweight plate (13) and the electric telescopic assembly (8) and the angle between the two counterweight plates (13) are both 120°.
7. The chemical polishing device for special-shaped workpieces according to claim 1, characterized in that: An annular positioning plate (5) is fixed to the side of the fixing plate (1) at a position close to the first box body (2), the second box body (3) and the third box body (4).