Air pressure segmented control system of bobbin winder

By designing a pneumatic pressure segment control system in the winder, using the control box and solenoid control valve to achieve the output of different pneumatic pressures, the problem of single distribution of yarn network nodes is solved, and the diversity of yarn is achieved.

CN222990308UActive Publication Date: 2025-06-17WESTER KNITTING GARMENT CO LTD JINJIANG
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Patent Information

Application Number
CN202422304739.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-21
Publication Date
2025-06-17
Estimated Expiration
2034-09-21

AI Technical Summary

Technical Problem

Existing winders produce yarns under the condition of fixed air pressure of the network nozzle, resulting in a relatively single distribution of network nodes of the yarns and lack of diversity.

Method used

A pneumatic pressure segmented control system is designed, and the solenoid control valve is switched through the control box to achieve the output of different pneumatic pressures, and then the yarn is knotted in segmented networks of different pneumatic pressures.

Benefits of technology

The differentiated distribution of yarn network nodes is realized, so that the produced yarn has the characteristics of diversity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a bobbin winder air pressure subsection control system, which comprises an air storage tank, a control box and a plurality of hoses, the control box is communicated with the air storage tank, the control box is provided with a plurality of control pipelines respectively and correspondingly communicated with the plurality of hoses, the output ends of the plurality of hoses are communicated with a network device, and the network device is communicated with the air storage tank. And the control box is provided with electromagnetic control valves on the plurality of control pipes. According to the air pressure subsection control system of the bobbin winder, the electromagnetic control valves are controlled to be switched for use through the control box, so that air with different air pressures is output by switching to different control pipelines, air pressure subsection control is achieved, yarn passing through the network device is subjected to network knotting with different air pressures in a subsection mode, differential distribution of network nodes is achieved, and the yarn quality is improved. And the produced yarns have the characteristic of diversity.
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Description

Technical Field

[0001] The utility model belongs to the technical field of textile, and particularly relates to a pneumatic sectional control system for a winding machine. Background Art

[0002] In the preparation of chemical fibers, usually, natural or synthetic high-molecular substances or inorganic substances are first made into spinning melts or solutions, and then, after filtration and metering, they are extruded from a spinneret (plate) to form liquid fine streams, and then solidified into fibers. The fiber bundles ejected from the spinning spinneret need to go through processes such as oiling and drawing, and then the fiber bundles also need to be networked to increase the strength of the fibers. Currently, during the winding process, the network nozzle only produces with a stable air pressure, and the distribution of network nodes of the produced yarn is relatively single. Content of the Utility Model

[0003] In view of the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a pneumatic sectional control system for a winding machine, which can perform network knotting on the yarn passing through the network nozzle with different air pressures in sections through the pneumatic sectional control system, realize the differential distribution of network nodes, and make the produced yarn have the characteristics of diversity.

[0004] To solve the above technical problem, the technical solution adopted by the utility model is: a pneumatic sectional control system for a winding machine, including an air storage tank, a control box, and multiple hoses. The control box is communicated with the air storage tank, and the control box is provided with multiple control pipelines respectively corresponding to and communicated with the multiple hoses. The output ends of the multiple hoses are communicated with a networker, and the control box is provided with electromagnetic control valves on the multiple control pipelines.

[0005] A control touch screen is installed on the control box.

[0006] An air filter is installed between the air storage tank and the control box.

[0007] The air filter includes a housing, a ventilation support column, a winding roller, and a transmission roller. The housing is provided with an air inlet pipe docked with the air storage tank, and the side wall of the housing is provided with an output pipe docked with the control box. The ventilation support column is rotatably installed in the housing. The winding roller and the transmission roller are respectively disposed on both sides of the housing. A filter belt is wound around the transmission roller. One end of the filter belt passes through the housing, spirally winds around the ventilation support column, and then passes out of the housing and is fixed on the winding roller.

[0008] The housing is provided with a sealing ring corresponding to the position where the filter belt passes through.

[0009] One end of the filter belt is provided with a first fluff layer, the winding surface of the winding roller is provided with a first hook layer cooperating with the first fluff layer, and the other end of the filter belt is provided with a second hook layer.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] The pneumatic sectional control system of the winding machine of the utility model controls the switching of the electromagnetic control valve through the control box, so that different control pipelines are switched to output air with different pressures, thereby realizing pneumatic sectional control, and thus carrying out sectional network knotting of different pressures on the yarn passing through the networker, realizing the differential distribution of network nodes, and making the produced yarn have the characteristics of diversity. Brief Description of the Drawings

[0012] Figure 1 It is a schematic structural diagram of the control system of the utility model;

[0013] Figure 2 It is a schematic internal structure diagram of the air filter of the utility model;

[0014] Figure 3 It is a schematic structural diagram of the winding roller and the filter belt of the utility model.

[0015] Markings in the figure: 1, air storage tank; 2, control box; 3, hose; 4, networker; 5, electromagnetic control valve; 6, control touch screen; 7, air filter; 8, housing; 9, ventilation support pillar; 10, winding roller; 11, transmission roller; 12, intake pipe; 13, output pipe; 14, filter belt; 15, sealing ring; 16, first plush layer; 17, first hook layer; 18, second hook layer. Specific Embodiments

[0016] In order to make the above features and advantages of the utility model more obvious and understandable, specific embodiments are hereby given and described in detail in conjunction with the accompanying drawings as follows.

[0017] As Figures 1 - 3 shown, this embodiment provides a pneumatic sectional control system for a winding machine, including an air storage tank 1, a control box 2 and multiple hoses 3. The control box 2 is connected and arranged with the air storage tank 1. The control box 2 is provided with multiple control pipelines respectively corresponding to and communicating with the multiple hoses 3. The output ends of the multiple hoses 3 are communicated with a networker 4. The control box 2 is provided with an electromagnetic control valve 5 on each of the multiple control pipelines. Specifically, a control touch screen 6 is installed on the control box 2. By controlling the electromagnetic control valve 5 to switch and use through the control box 2, different control pipelines are switched to output air with different pressures, thereby realizing pneumatic sectional control, and thus carrying out sectional network knotting of different pressures on the yarn passing through the networker 4, realizing the differential distribution of network nodes, and making the produced yarn have the characteristics of diversity.

[0018] Furthermore, an air filter 7 is installed between the gas storage tank 1 and the control box 2. The gas is filtered to prevent impurities in the gas. Specifically, the air filter 7 includes a housing 8, a ventilation support 9, a winding roller 10, and a transmission roller 11. An intake pipe 12 for docking with the gas storage tank 1 is provided on the housing 8, and an output pipe 13 for docking with the control box 2 is provided on the side wall of the housing 8. The ventilation support 9 is rotatably installed inside the housing 8. The winding roller 10 and the transmission roller 11 are respectively disposed on both sides of the housing 8. A filter belt 14 is wound around the transmission roller 11. One end of the filter belt 14 passes through the housing 8 and spirally winds around the ventilation support 9 from bottom to top, and then passes out of the housing 8 and is fixed to the winding roller 10. The air filter 7 is also provided with a drive motor for respectively rotating the winding roller 10 and the transmission roller 11, and the drive motor is not marked in the attached drawings. Specifically, a sealing ring 15 is provided at the position where the housing 8 corresponds to the passage of the filter belt 14. During the use of the filter belt 14, the filter belt 14 near the intake pipe will first contact the air, so more impurities will be filtered, which also causes this section to be blocked fastest and the filtering ability to decline. Therefore, the filter belt 14 near the intake pipe can be wound by the cooperation of the winding roller 10 and the transmission roller 11, and then the transmission roller 11 transmits a new filter belt 14 onto the ventilation support 9, so as to replace it from bottom to top, so that the lower filter belt 14 replaces the filter belt 14 near the intake pipe, preventing more impurities from being filtered, which also causes this section to be blocked fastest and the filtering ability to decline, thus affecting the overall filtering effect.

[0019] Furthermore, a first plush layer 16 is provided at one end of the filter belt 14, and a first hook layer 17 for cooperating with the first plush layer 16 is provided on the winding surface of the winding roller 10. A second hook layer 18 is provided at the other end of the filter belt 14. The filter belt 14 can be fixedly connected to the winding roller 10 through the first plush layer 16 and the first plush layer 16. And when the filter belt 14 is about to be used up, a new filter belt 14 can be taken and connected to the second hook layer 18 of the old filter belt 14 through the first plush layer 16 to realize the docking and replacement of the filter belt 14. Specifically, the filter belt 14 is formed by superimposing a synthetic fiber filter cotton layer, a glass fiber filter cotton layer, and an activated carbon filter cotton layer.

[0020] The above shows and describes the basic principles, main features of the present invention and the advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present invention, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. Winder air pressure segmented control system, characterized by: It includes an air storage tank, a control box and multiple hoses. The control box is connected to the air storage tank. The control box is provided with multiple control pipelines respectively connected to the multiple hoses. The output ends of the multiple hoses are connected with a network device. The control box is provided with electromagnetic control valves on the multiple control pipes.

2. The winder air pressure segmented control system according to claim 1, characterized in that: A control touch screen is installed on the control box.

3. The winder air pressure segmented control system according to claim 1, characterized in that: An air filter is installed between the air storage tank and the control box.

4. The winder air pressure segmented control system according to claim 3, characterized in that: The air filter includes a shell, a ventilation pillar, a winding roller and a transmission roller. The shell is provided with an air inlet pipe connected to the air tank, and the side wall of the shell is provided with an output pipe connected to the control box. The ventilation pillar is rotatably installed in the shell, and the winding roller and the transmission roller are respectively placed on both sides of the shell. A filter belt is wound around the transmission roller, and one end of the filter belt passes through the shell and spirally winds around the ventilation pillar, and passes out of the shell and is fixed on the winding roller.

5. The winder air pressure segmented control system according to claim 4, characterized in that: The outer shell is provided with a sealing ring at a position corresponding to the filter belt passing through.

6. The winder air pressure segmented control system according to claim 4, characterized in that: One end of the filter belt is provided with a first suede layer, the winding surface of the winding roller is provided with a first hook surface layer matched with the first suede layer, and the other end of the filter belt is provided with a second hook surface layer.