High-tension traction wheel protection device
By designing high-tension traction wheel protection devices, including a sector-shaped fixed edge cover and curved side protective components, the safety hazards in the high-tension traction wheel area in cord production equipment are solved, and effective protection of the end face and sides of the traction wheel is achieved, which reduces safety risks and improves the convenience of replacing cords.
Patent Information
- Application Number
- CN202421286584.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-06-06
AI Technical Summary
In the existing cord production equipment, there are safety hazards in the high-tension traction wheel area. Especially during the inlet and exit of the high-tension area of the traction wheel, manpower or foreign objects are easily brought into the high-speed rotating traction wheel, increasing safety risks.
A high tension traction wheel protection device is designed, including a fixed side cover and side protective components. The fixed edge cover is arranged in a sector-shaped structure and is installed at the end surface of the traction wheel to protect the end surface of the traction wheel; the side protective components are connected to the fixed edge cover, and the cover is arranged on the side of the traction wheel. The arc-shaped structure composed of multiple protective plates is formed to prevent the cord from bringing in foreign matter.
By providing a fixed edge cover and side protective components, the end and sides of the traction wheel are effectively protected, reducing the risk of human hands or foreign objects being brought into the high-speed rotating traction wheel, improving safety, and providing convenience when replacing cords.
Smart Images

Figure CN222990479U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cord production equipment, and particularly relates to a high-tension traction wheel protection device. Background Art
[0002] Steel cord is a thin-specification steel wire strand or rope with special uses, mainly used for car tires, light truck tires, heavy-duty truck tires, engineering vehicle tires, aircraft tires and other rubber product skeleton materials. When the steel cord rope-making equipment is in production, there are relatively large potential safety hazards in the equipment traction safety problem, especially in the high-tension traction wheel area. The steel wire products have high strength and high toughness, and the risk in the high-tension traction wheel area of the equipment is particularly large.
[0003] Generally, a finger stop is provided at the inlet of the traction wheel of the equipment. A rigid metal rod about 6 mm is used to horizontally block in front of the traction wheel, which can appropriately block the fingers from being brought in when in danger. However, the metal rod has a small coverage area for the traction wheel and poor protection effect. Therefore, this structure still has potential safety hazards. Content of the Utility Model
[0004] In view of the technical problems existing in the prior art, a first aspect of the utility model provides a high-tension traction wheel protection device, including:
[0005] A fixed side cover, which is set as a fan-shaped structure and installed at the end face of the traction wheel for protecting the end face of the traction wheel;
[0006] A side protection component, which is connected to the fixed side cover. When the fixed side cover is connected to the end face of the traction wheel, the side protection component covers the side of the traction wheel for protecting the side of the traction wheel;
[0007] Both sides of the side protection component are provided with wire grooves corresponding to the traction grooves for introducing and leading out the cord on the traction wheel;
[0008] Among them, the side protection component is composed of a plurality of protection plates, and the number of the protection plates is the same as the number of the traction grooves. The protection plates are set as arc-shaped structures corresponding to the fixed side cover, and both ends of the protection plates are provided with the wire grooves;
[0009] The plurality of protection plates are detachably connected to each other through connection components.
[0010] Preferably, both ends of the protection plate are provided with a plurality of rolling balls, and the balls are distributed on both sides of the wire groove.
[0011] Preferably, the thicknesses of the fixed side cover and the protection plate are 3.0 - 5.0 mm.
[0012] Preferably, the connecting component includes a connecting plug rod and a second connecting jack. Two mutually parallel connecting plug rods are fixed on one side surface of the protective plate, and a second connecting jack corresponding to the connecting plug rod is opened on the other side surface of the protective plate. The connecting plug rod on the protective plate is inserted into the second connecting jack on the adjacent protective plate.
[0013] Preferably, the length of the connecting plug rod is 2.0 - 3.0 cm.
[0014] Preferably, the second connecting jack is configured such that when the connecting plug rod is inserted into the second connecting jack, the connecting plug rod is locked in the second connecting jack.
[0015] Preferably, the arc length included angle between the fixed side cover and the protective plate is ≥ 90°.
[0016] Preferably, a shaft hole for connecting with the central shaft of the traction wheel is opened on the fixed side cover.
[0017] Preferably, two first connecting jacks are opened on the end surface of the fixed side cover corresponding to the protective plate, and the connecting plug rod is inserted into the first connecting jack.
[0018] Preferably, the first connecting jack is configured such that when the connecting plug rod is inserted into the first connecting jack, the connecting plug rod is locked in the first connecting jack.
[0019] Compared with the prior art, the advantages of the present utility model are as follows:
[0020] By providing a fixed side cover and a side protection component to protect the end face and side face of the traction wheel, a wire passing groove is opened on the side protection component, the cord on the traction wheel is introduced and led out from both sides of the wire passing groove, a protection grid can be formed between multiple wire passing grooves on the same side, the cord passes through the inside of the protection grid, and the side face of the traction wheel is protected by the protection grid, preventing hands or foreign objects from being brought into the high-speed rotating traction wheel by the cord, reducing the risk of entrainment, and improving safety;
[0021] The side protection component is composed of multiple protective plates. According to the number of traction grooves of the traction wheel, the corresponding number of protective plates are connected to each other to form a whole and cover the outside of the traction wheel, improving the flexibility of use. When replacing the cord of the traction wheel, by removing the protective plate to expose the side face of the traction wheel, the new cord can be wound, and it is not necessary to disassemble the whole protection device, improving the convenience during wire replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are not intended to be drawn to scale. In the accompanying drawings, each identical or nearly identical component shown in each figure may be denoted by the same reference numeral. For the sake of clarity, not every component is labeled in each figure. Now, embodiments of various aspects of the present utility model will be described by way of example and with reference to the accompanying drawings, wherein:
[0023] Figure 1 is a schematic structural view of the high-tension traction wheel protection device shown in the present utility model;
[0024] Figure 2 is a schematic structural view of the splitting of multiple protection plates in the high-tension traction wheel protection device shown in the present utility model;
[0025] Figure 3 is a schematic view of the state where the high-tension traction wheel protection device shown in the present utility model is installed on the traction wheel.
[0026] In the figure, 1 is a fixed side cover; 101 is a shaft hole; 102 is a first connection jack; 2 is a protection plate; 21 is a connection plug; 22 is a ball; 201 is a wire passing groove; 202 is a second connection jack. Detailed Embodiment
[0027] In order to better understand the technical content of the present utility model, specific embodiments are hereby given and described in conjunction with the accompanying drawings as follows.
[0028] Combined with Figures 1 - 3 As shown, the present utility model provides a high-tension traction wheel protection device, which includes a fixed side cover 1 and a side protection component. The fixed side cover 1 is arranged in a fan-shaped structure and is installed at the end face of the traction wheel for protecting the end face of the traction wheel. A shaft hole 101 is provided on the fixed side cover 1, and the fixed side cover 1 is sleeved on the central shaft of the traction wheel through the shaft hole 101, and the central shaft is a fixed and non-rotating central shaft, and then fixed with a nut.
[0029] The side protection component is connected to the fixed side cover 1. When the fixed side cover 1 is connected to the end face of the traction wheel, the side protection component covers the side of the traction wheel to protect the side of the traction wheel. Wire passing grooves 201 corresponding to the traction grooves are provided on both sides of the side protection component, and the cords on the traction wheel are introduced and led out through the wire passing grooves 201 on both sides;
[0030] In this way, a protection grid can be formed between multiple wire passing grooves 201 on the same side, and the cords pass through the inside of the protection grid. The side of the traction wheel is protected by the protection grid, preventing hands or foreign objects from being brought into the high-speed rotating traction wheel by the cords, reducing the risk of entrainment, and improving safety.
[0031] Combined with Figure 2As shown in the figure, the side protection component is composed of multiple protection plates 2. The multiple protection plates 2 are detachably connected to each other through connecting components. Wire grooves 201 are provided at both ends of the protection plate 2. According to the number of traction grooves of the traction wheel, the corresponding number of protection plates 2 are connected to each other to form a whole, which is covered outside the traction wheel to improve the flexibility of use. When replacing the cord of the traction wheel, by removing the protection plate 2 to expose the side of the traction wheel, the new cord can be wound, and it is not necessary to disassemble the whole protection device, which improves the convenience during wire replacement.
[0032] The protection plate 2 is set to an arc structure corresponding to the fixed side cover 1, so that the protection plate 2 can fit and extend along the side of the traction wheel, improving the protection effect on the side of the traction wheel.
[0033] Furthermore, a plurality of rolling balls 22 are provided at both ends of the protection plate 2, and the rolling balls 22 are distributed on both sides of the wire groove 201. If a person's hand is dragged to the wire groove 201 and squeezed by the cord on the protection plate 2, the person will instinctively pull the hand to one side. At this time, the rolling balls 22 come into contact with the hand, which can convert sliding friction into rolling friction, reduce the resistance of the person's hand to pull away, and enable the person's hand to quickly pull away.
[0034] In a specific embodiment, hemispherical grooves corresponding to the rolling balls 22 are provided on the protection plate 2, and the rolling balls 22 roll in the hemispherical grooves.
[0035] In an alternative embodiment, the thickness of the fixed side cover 1 and the protection plate 2 is 3.0 - 5.0 mm, and preferably the thickness of the fixed side cover 1 and the protection plate 2 is 5.0 mm, so that the fixed side cover 1 and the protection plate 2 have higher strength and meet the protection requirements.
[0036] Combined Figure 2 As shown in the figure, the connecting component includes a connecting plug rod 21 and a second connecting jack 202. Two mutually parallel connecting plug rods 21 are fixed on one side surface of the protection plate 2, and a second connecting jack 202 corresponding to the connecting plug rod 21 is provided on the other side surface of the protection plate 2. The connecting plug rod 21 on the protection plate 2 is inserted into the second connecting jack 202 on the adjacent protection plate 2, which can connect two adjacent protection plates 2 to each other.
[0037] Furthermore, the second connecting jack 202 is configured such that when the connecting plug rod 21 is inserted into the second connecting jack 202, the connecting plug rod 21 is locked in the second connecting jack 202 to prevent the protection plate 2 from falling off due to the high-speed rotation and vibration of the traction wheel.
[0038] In a specific embodiment, a magnet is provided on the end face inside the second connection jack 202, and the connection plug rod 21 is made of a magnetically attractive material. When the connection plug rod 21 is inserted into the second connection jack 202, the end face of the connection plug rod 21 is magnetically attracted to the magnet inside the second connection jack 202, and the connection plug rod 21 is locked in the second connection jack 202 by the magnetic attraction force. When disassembling, a person can pull out the connection plug rod 21 from the second connection jack 202 with a pulling force greater than the magnetic attraction force.
[0039] In an alternative embodiment, the length of the connection plug rod 21 is 2.0 - 3.0 cm, and the length of the second connection jack 202 is the same as that of the connection plug rod 21. Since the length of the connection plug rod 21 is 3.0 cm, the connection plug rod 21 and the second connection jack 202 have a sufficient connection distance to ensure the stability of the connection.
[0040] Combined with Figure 1 As shown, the arc length included angle between the fixed side cover 1 and the protective plate 2 is ≥90°, which can cover and protect the traction wheel in a large range and improve safety.
[0041] Combined with Figure 2 As shown, two first connection jacks 102 are provided on the end faces of the fixed side cover 1 corresponding to the protective plate 2, and the connection plug rod 21 is inserted into the first connection jacks 102, so that the protective plate 2 is connected to the fixed side cover 1.
[0042] Furthermore, the first connection jack 102 is configured such that when the connection plug rod 21 is inserted into the first connection jack 102, the connection plug rod 21 is locked in the first connection jack 102 to prevent the protective plate 2 connected to the fixed side cover 1 from falling off due to vibration when the traction wheel rotates at high speed.
[0043] In a specific embodiment, a magnet is provided on the end face inside the first connection jack 102, and the connection plug rod 21 is made of a magnetically attractive material. When the connection plug rod 21 is inserted into the first connection jack 102, the end face of the connection plug rod 21 is magnetically attracted to the magnet inside the first connection jack 102, and the connection plug rod 21 is locked in the first connection jack 102 by the magnetic attraction force. When disassembling, a person can pull out the connection plug rod 21 from the first connection jack 102 with a pulling force greater than the magnetic attraction force.
[0044] Combined with the above embodiments, by providing the fixed side cover 1 and the side protection component to protect the end face and side of the traction wheel, a wire passing groove 201 is provided on the side protection component, and the cord on the traction wheel is introduced and led out through the wire passing grooves 201 on both sides. A protection grid can be formed between multiple wire passing grooves 201 on the same side, and the cord passes through the inside of the protection grid. The side of the traction wheel is protected by the protection grid to prevent hands or foreign objects from being brought into the high-speed rotating traction wheel by the cord, reducing the risk of entrainment and improving safety;
[0045] The side protection component is composed of multiple protection plates 2. According to the number of traction grooves of the traction wheel, the corresponding number of protection plates 2 are connected to each other to form a whole, which is covered outside the traction wheel to improve the flexibility of use. When replacing the cord of the traction wheel, by removing the protection plate 2 to expose the side of the traction wheel, the new cord can be wound without the need to disassemble the whole protection device, thus improving the convenience during cord replacement.
[0046] Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Those with ordinary knowledge in the technical field to which the present utility model belongs can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to what is defined by the claims.
Claims
1. A high tension traction wheel protection device, characterized in that: include: A fixed side cover (1), wherein the fixed side cover (1) is arranged in a fan-shaped structure and is installed at the end surface of the traction wheel to protect the end surface of the traction wheel; A side protection component connected to the fixed side cover (1); when the fixed side cover (1) is connected to the end face of the traction wheel, the side protection component is arranged on the side of the traction wheel to protect the side of the traction wheel; Both sides of the side protection component are provided with wire grooves (201) corresponding to the traction grooves, which are used for introducing and leading out the cords on the traction wheel; The side protection component is composed of a plurality of protection plates (2), and the number of the protection plates (2) is consistent with the number of the traction grooves. The protection plates (2) are arranged as arc-shaped structures corresponding to the fixed side shields (1), and the wire passing grooves (201) are provided at both ends of the protection plates (2); The plurality of protection plates (2) are detachably connected to each other via connecting components.
2. The high-tension traction wheel protection device according to claim 1, characterized in that: A plurality of rolling balls (22) are provided at both ends of the protection plate (2), and the balls (22) are distributed on both sides of the wire groove (201).
3. The high-tension traction wheel protection device according to claim 1, characterized in that: The thickness of the fixed side cover (1) and the protective plate (2) is 3.0-5.0 mm.
4. The high-tension traction wheel protection device according to claim 1, characterized in that: The connecting component comprises a connecting rod (21) and a second connecting socket (202); two connecting rods (21) parallel to each other are fixed on one side of the protective plate (2); the other side of the protective plate (2) is provided with a second connecting socket (202) corresponding to the connecting rod (21); the connecting rod (21) on the protective plate (2) is plugged into the second connecting socket (202) on the adjacent protective plate (2).
5. The high-tension traction wheel protection device according to claim 4, characterized in that: The length of the connecting rod (21) is 2.0-3.0 cm.
6. The high-tension traction wheel protection device according to claim 4, characterized in that: The second connecting socket (202) is configured such that when the connecting rod (21) is inserted into the second connecting socket (202), the connecting rod (21) is locked in the second connecting socket (202).
7. The high-tension traction wheel protection device according to claim 1, characterized in that: The arc length angle between the fixed side cover (1) and the protective plate (2) is ≥90°.
8. The high-tension traction wheel protection device according to claim 1, characterized in that: The fixed side cover (1) is provided with an axis hole (101) for connecting with the central axis of the traction wheel.
9. The high-tension traction wheel protection device according to claim 4, characterized in that: Two first connection holes (102) are provided on the end surfaces of the fixed side cover (1) and the protective plate (2) corresponding to each other, and the connection plug rod (21) is plugged into the first connection holes (102).
10. The high-tension traction wheel protection device according to claim 9, characterized in that: The first connecting socket (102) is configured such that when the connecting rod (21) is inserted into the first connecting socket (102), the connecting rod (21) is locked in the first connecting socket (102).