Slightly-inclined container toilet chassis for rapid drainage
By adopting a micro-inclined design and an integrated forming ring-shaped waterproof railing in the container bathroom yard, the problems of high costs and complex processes in the existing technology are solved, efficient drainage and stable structure are achieved, and manufacturing costs are reduced.
Patent Information
- Application Number
- CN202421971703.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing container bathroom yard has problems of high cost, complex technology and poor drainage results in drainage design.
The micro-inclined container bathroom floor design is adopted, and a drainable inclined surface is formed through inclined installation or thickness changes, combined with an integrated ring waterproof railing, simplifying the production process and reducing costs.
It significantly reduces manufacturing costs, simplifies production processes, improves drainage efficiency and structural stability, and extends the service life of the product.
Smart Images
Figure CN222991084U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of the structural design and manufacturing of container toilets, in particular to a slightly inclined container toilet floor for rapid drainage. Background Art
[0002] There are a series of problems in the drainage design of the existing container toilet floors, mainly due to the following two common manufacturing methods:
[0003] 1. Welding multiple plates to form an inclined structure:
[0004] High cost: This method requires welding multiple plates to form a structure inclined towards the center so that water can flow smoothly to the drain. Due to the complex welding process, involving the precise fitting of multiple plates, the production cost is relatively high. This high cost is reflected not only in materials but also in the time and labor costs of the welding process.
[0005] Welding quality problems: There may be problems with poor welding at the joints of multiple plates, such as uneven weld seams and insufficient strength of the welding points, resulting in structural instability, which may cause leakage and affect the durability of the floor.
[0006] 2. Stamping the plate into an inclined structure by a stamping device:
[0007] High equipment cost: Using a stamping device to stamp the whole plate into a structure sunken towards the center or a specific position can achieve good drainage effect, but this process requires expensive molds and stamping equipment, increasing the initial investment cost.
[0008] Material waste and deformation problems: The plate may be subjected to excessive stress during the stamping process, resulting in material deformation or uneven thickness, which may cause the plate to break or insufficient local strength, thereby affecting the service life of the floor.
[0009] Therefore, how to simplify the manufacturing process, reduce costs, and improve the drainage efficiency and structural stability of the container toilet floor has become the technical problem to be solved by the utility model. Summary of the Utility Model
[0010] The technical problem solved by the utility model is to provide a slightly inclined container toilet floor for rapid drainage to solve the problems of high manufacturing cost, complex process and poor drainage effect in the prior art as mentioned in the above background art.
[0011] To solve the above technical problem, the technical solution adopted by the utility model is as follows:
[0012] A slightly inclined container toilet floor for rapid drainage, comprising a floor body, the floor body includes a bottom bearing plate and a bracket for supporting the bottom bearing plate;
[0013] The bottom bearing plate has an upper surface, one side surface and the other side surface, and the upper surface of the bottom bearing plate is an inclined surface, so that the height of one side surface of the bottom bearing plate is higher than the height of the other side surface;
[0014] At least one floor drain hole is provided at a position of the bottom bearing plate close to the other side surface;
[0015] An annular waterproof fence is provided on the upper surface of the bottom bearing plate and close to the outer part.
[0016] As a further scheme of the utility model, the annular waterproof fence and the bottom bearing plate are integrally formed.
[0017] As a further scheme of the utility model, the bottom bearing plate is provided with two floor drain holes, which are respectively located at the front end and the rear end of the bottom bearing plate.
[0018] As a further scheme of the utility model, a toilet sewage avoidance hole is provided in the middle of the bottom bearing plate.
[0019] As a further scheme of the utility model, the inclined surface of the upper surface of the bottom bearing plate is formed by the change of the thickness of the bearing plate itself.
[0020] As a further scheme of the utility model, the inclined surface of the upper surface of the bottom bearing plate is formed by installing the bottom bearing plate obliquely.
[0021] As a further scheme of the utility model, the inclination angle of the inclined surface of the upper surface of the bottom bearing plate is 0.5 degrees to 5 degrees.
[0022] Compared with the prior art, the beneficial effects of the utility model are:
[0023] 1. The drainable inclined surface of the container toilet floor is formed by inclined installation or thickness change. Compared with the inclined surface formed by splicing and welding multiple plates in the prior art, or the drain inclined surface formed by equipment stamping, the cost is greatly reduced.
[0024] 2. It avoids the high costs required for splicing and welding multiple plates or stamping equipment in the prior art. This innovation simplifies the production process, significantly reduces the input of materials and equipment, thereby greatly reducing the overall manufacturing cost, and provides an economical and efficient solution for large-scale production.
[0025] 3. Since it no longer relies on complex welding or stamping processes, the present application significantly simplifies the production process. Through the integrated molding design, the manufacturing process of the chassis becomes more efficient and rapid, reducing the number of processes in the production link, shortening the manufacturing time, and greatly improving the production efficiency.
[0026] 4. Compared with forming an inclined surface by welding multiple plates, the design of the present application eliminates the problems of stress concentration and structural weaknesses that the welds may bring. Through the integrated inclined surface structure, the overall strength and durability of the product are improved, meeting the requirements of long-term use and significantly extending the service life of the product.
[0027] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0029] Figure 1 It is a schematic structural diagram of the present utility model.
[0030] Figure 2 For Figure 1 It is a schematic structural diagram from another perspective.
[0031] Figure 3 It is a schematic structural diagram of the inclined angle of the present utility model.
[0032] Figure 4 For Figure 3 It is an enlarged schematic view of part A of
[0033] The reference numerals and names in the drawings are as follows:
[0034] Chassis body 1, bottom bearing plate 2, bracket 3, floor drain hole 4, annular waterproof railing 5, toilet sewage avoidance hole 6, inclined angle 7, front end 8, and rear end 9. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model. Obviously, the described embodiments are only some of the embodiments of the present utility model, rather than all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0036] Please refer to Figure 1 —4. In the embodiment of the present utility model, a slightly inclined container toilet floor for rapid drainage includes a floor body 1, and the floor body 1 includes a bottom bearing plate 2 and a bracket 3 for supporting the bottom bearing plate 2; the bottom bearing plate 2 has an upper surface, one side surface and another side surface, and the upper surface of the bottom bearing plate 2 is an inclined surface, so that the height of one side surface of the bottom bearing plate 2 is higher than the height of the other side surface; at least one floor drain hole 4 is provided at a position of the bottom bearing plate 2 close to the other side surface; a circular waterproof railing 5 is provided at a position on the upper surface of the bottom bearing plate 2 and close to the outer part.
[0037] The circular waterproof railing 5 is integrally formed with the bottom bearing plate 2. The bottom bearing plate 2 is provided with two floor drain holes 4, which are respectively located at the front end 8 and the rear end 9 of the bottom bearing plate 2. A toilet sewage avoidance hole 6 is provided in the middle of the bottom bearing plate 2. The inclined surface of the upper surface of the bottom bearing plate 2 is formed by the change in the thickness of the bearing plate itself. The inclined surface of the upper surface of the bottom bearing plate 2 is formed by installing the bottom bearing plate 2 obliquely. The inclination angle 7 of the inclined surface of the upper surface of the bottom bearing plate 2 is 0.5 degrees to 5 degrees.
[0038] Embodiment 1:
[0039] In practical applications, a slightly inclined container toilet floor for rapid drainage of the present utility model is mainly used to solve the prominent problems existing in the traditional container toilet floor in terms of drainage efficiency and manufacturing cost, and is particularly suitable for container toilet designs with high requirements for rapid drainage and cost control.
[0040] Specifically, in the design and manufacturing process of container toilets, traditional methods often use multiple plates to be spliced and welded or formed by stamping equipment to form the drainage inclined surface of the floor. However, the splicing and welding of multiple plates not only increase the material cost, but also require complex welding processes, resulting in a significant increase in production costs and time. Although the stamping process can be formed at one time, it has extremely high requirements for equipment and molds, the equipment investment and maintenance costs are high, and material deformation and local strength deficiency are likely to occur during the stamping process, thus affecting the durability and drainage effect of the floor.
[0041] This embodiment provides a slightly inclined container toilet floor for rapid drainage, which adopts a design of forming a drainage inclined surface by installing or adjusting the thickness of the plate obliquely, effectively overcoming the defects of the above traditional processes. The specific operations are as follows:
[0042] In the actual manufacturing process, first, a steel plate with a suitable thickness is selected as the bottom bearing plate 2. According to the design requirements, by controlling the thickness change of the plate, the thickness of one side of the floor is slightly greater than that of the other side, thereby forming a slightly inclined surface, and the inclination angle 7 of the inclined surface is designed to be between 0.5 degrees and 5 degrees. This slightly inclined surface design is directly completed on the integrally formed bottom plate without splicing multiple plates, which simplifies the production process and reduces the material and welding costs.
[0043] Then, the bottom bearing plate 2 is inclined and installed on the frame structure of the container toilet to ensure that the height difference between the high side and the low side can effectively guide the water flow on the floor surface towards the preset floor drain hole 4. The position of the floor drain hole 4 is set at the low side of the bottom bearing plate 2, and two floor drain holes 4 are configured as needed, respectively located at the front end and the rear end of the floor, to ensure that the water flows in different directions can be quickly discharged to prevent water accumulation.
[0044] In addition, an integrally formed annular waterproof railing 5 is provided around the floor. This design can not only effectively prevent water from overflowing from the floor but also further enhance the structural strength of the floor and avoid the weld problems that may occur in the traditional welding process.
[0045] In actual use, the toilet users will generate water flow through daily use. These water flows will naturally flow along the inclined surface on the slightly inclined surface of the floor towards the floor drain hole 4 at the low side, and finally quickly drain out of the toilet floor, avoiding the water accumulation problem that may occur on the traditional floor. At the same time, since the floor designed in this utility model adopts an integrally formed structure, it avoids the quality problems caused by poor welding or stamping deformation, enabling the floor to maintain high drainage capacity and stable structural performance during long-term use.
[0046] In this utility model, unless otherwise clearly stipulated and defined, terms such as "installation", "setting", "connection", "fixation", "swivel connection", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0047] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model.
Claims
1. A slightly inclined container toilet floor for rapid drainage, comprising a floor body, the floor body comprising a bottom bearing plate and a bracket for supporting the bottom bearing plate, characterized in that: The bottom supporting plate has an upper surface, a side surface and another side surface, and the upper surface of the bottom supporting plate is an inclined surface, so that the height of the side surface of the bottom supporting plate is higher than the height of the other side surface; At least one floor drain hole is provided at a position of the bottom bearing plate close to the other side surface; An annular waterproof fence is arranged on the upper surface of the bottom bearing plate and close to the outer side.
2. The slightly inclined container toilet floor for rapid drainage according to claim 1 is characterized in that: The annular waterproof fence is integrally formed with the bottom bearing plate.
3. The slightly inclined container toilet floor for rapid drainage according to claim 1 is characterized in that: The bottom bearing plate is provided with two floor drain holes, which are respectively located at the front end and the rear end of the bottom bearing plate.
4. The slightly inclined container toilet floor for rapid drainage according to claim 1 is characterized in that: A toilet sewage avoidance hole is arranged in the middle of the bottom bearing plate.
5. The slightly inclined container toilet floor for rapid drainage according to claim 1 is characterized in that: The upper surface slope of the bottom supporting plate is formed by the thickness variation of the supporting plate itself.
6. The slightly inclined container toilet floor for rapid drainage according to claim 5 is characterized in that: The upper surface slope of the bottom supporting plate is formed by obliquely installing the bottom supporting plate.
7. The slightly inclined container toilet floor for rapid drainage according to claim 6 is characterized in that: The inclination angle of the upper surface slope of the bottom supporting plate is 0.5 degrees to 5 degrees.