Turnover floor for fabricated building

By designing the flip floor with articulated and sliding connections, the problems of large size and complex structure of the floor expansion equipment in prefabricated buildings are solved, and the flexibility and space efficiency of the flip floor are improved.

CN222991085UActive Publication Date: 2025-06-17CHINA STATE CONSTR HAILONG TECH CO LTD +1
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Patent Information

Application Number
CN202422003983.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-17
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

In existing prefabricated buildings, the floor expansion equipment is large in size and complex in structure, occupying a lot of internal space, and the floor material is light and has little rigidity, so the space requirements are high when flipping.

Method used

A flip floor for prefabricated buildings is designed, and the first and second floors are supported by hinged and sliding connection points, reducing the flip radius and height, and reducing the need for internal space.

Benefits of technology

It effectively improves the flexibility of flip flooring, reduces the demand for internal space, and reduces the driving force and space occupation of the connection mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a turnover floor for a fabricated building. The turnover floor comprises a first box body and a second box body which are connected with each other. The turnover floor comprises a first floor and a second floor which are hinged to each other, the first floor is hinged to the first box body, the second floor is in sliding connection with the second box body, and the turnover floor can move between a first state and a second state. In the first state, the first floor and the second floor are flatly laid at the bottom of the second box body; in the second state, the first floor is overturned into the first box body, and the bottom surfaces of the first floor and the second floor are attached to each other. In the overturning process of the overturning floor, the overturning radius is effectively reduced, the overturning flexibility is improved, and the requirement for the internal space in the overturning process of the floor is lowered; in the folding and overturning process, supporting is conducted through the hinge point of the first floor and the first box body and the sliding connection point of the second floor and the second box body, driving force and connecting mechanisms needed by overturning are reduced, and the space occupied by driving equipment and the space occupied by the connecting mechanisms are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated buildings, in particular to a flipping floor for prefabricated buildings. Background Art

[0002] With the development of prefabricated buildings, in order to expand the space of the box body and meet the requirements of transportation conditions, retractable box bodies and expandable floors are often provided. At present, most of the floor expansion technologies use equipment with a large volume and a complex connection structure to drive the floor to flip, and the equipment occupies a large internal space. Moreover, in order to facilitate the operation of the equipment, the expandable floors are all in the form of an integrated structure with a light weight and a small rigidity, resulting in a high requirement for the internal space for the floor to flip. Content of the Utility Model

[0003] (I) Technical Problems to be Solved

[0004] In view of the above-mentioned disadvantages and deficiencies of the prior art, the utility model provides a flipping floor for prefabricated buildings.

[0005] (II) Technical Solutions

[0006] In order to achieve the above object, the flipping floor for prefabricated buildings of the utility model comprises a first box body and a second box body which are connected to each other;

[0007] The flipping floor comprises a first floor and a second floor which are hinged to each other, the first floor is hinged to the first box body, the second floor is slidably connected to the second box body, and the flipping floor can move between a first state and a second state;

[0008] In the first state, the first floor and the second floor are laid flat on the bottom of the second box body;

[0009] In the second state, the first floor flips into the first box body, and the bottom surfaces of the first floor and the second floor are mutually attached.

[0010] Optionally, supporting square pipes are arranged in pairs at the bottom of the first box body, and in the first state, the bottom surfaces of the first floor and the second floor are both abutted against the square pipes.

[0011] Optionally, a first fixing groove is arranged at the bottom of the first box body, a second fixing groove is arranged at the bottom of the second box body, and two ends of the supporting square pipe are detachably connected to the first fixing groove and the second fixing groove in a one-to-one correspondence manner.

[0012] Optionally, sliding wheels are arranged in pairs at the bottom of the second floor, the sliding wheels correspond to the supporting square pipes one by one, the sliding wheels can slide on the supporting square pipes, and in the first state, the sliding wheels are located in the second fixing groove.

[0013] Optionally, a wedge block is provided at one end of the supporting square tube located in the second fixing groove.

[0014] Optionally, both the first floor and the second floor include a cement fiber board and a metal frame stacked in sequence.

[0015] Optionally, in the first floor, the width of the cement fiber board is smaller than the width of the metal frame;

[0016] In the second floor, the width of the cement fiber board is greater than the width of the metal frame;

[0017] In the first state, the cement fiber board of the second floor overlaps on the metal frame of the first floor.

[0018] Optionally, in the first state, a gap is provided between the cement fiber board of the second floor and the cement fiber board of the first floor.

[0019] Optionally, the flip floor further includes a driving mechanism, the driving mechanism is connected to the first floor, and the driving mechanism can drive the first floor to rotate from the first state to the vertical state.

[0020] Optionally, the flip floor further includes a support frame, the support frame includes a base, a first support column and a second support column, the base is arranged in the first box body, and both the first support column and the second support column are detachably connected to the base;

[0021] In the second state, the first floor abuts against the first support column and the second support column.

[0022] (III) Beneficial effects

[0023] By dividing the whole floor module into a first floor and a second floor which are hinged to each other, the present utility model effectively reduces the flipping radius during the flipping process, improves the flexibility of flipping, and reduces the need for internal space during the floor flipping process; during the folding and flipping process of the flip floor, it is supported by the hinge point between the first floor and the first box body and the sliding connection point between the second floor and the second box body, and the first floor and the second floor are folded in half, reducing the flipping height. It is only necessary to drive the first floor to rotate, reducing the driving force and connection mechanism required for flipping, and reducing the space occupied by the driving device and the connection structure. Description of the drawings

[0024] Figure 1 It is a schematic structural diagram of the present utility model for prefabricated buildings;

[0025] Figure 2Structural schematic diagram of the second fixing groove of the flip floor for prefabricated buildings of the present utility model;

[0026] Figure 3 is Figure 2 the enlarged view at position A in;

[0027] Figure 4 Structural schematic diagram of the flip floor for prefabricated buildings of the present utility model;

[0028] Figure 5 Structural schematic diagram of the first state of the flip floor for prefabricated buildings of the present utility model;

[0029] Figure 6 is Figure 5 the enlarged view at position C in;

[0030] Figure 7 is Figure 5 the enlarged view at position B in;

[0031] Figure 8 Structural schematic diagram of the second state of the flip floor for prefabricated buildings of the present utility model;

[0032] Figure 9 Installation schematic diagram of the drive mechanism of the flip floor for prefabricated buildings of the present utility model;

[0033] Figure 10 Structural schematic diagram of the support frame of the flip floor for prefabricated buildings of the present utility model.

[0034]

Description of the reference numerals

[0035] 100: First box body; 200: Second box body; 201: Second fixing groove;

[0036] 1: First floor; 11: Cement fiber board; 12: Metal frame; 13: Gap;

[0037] 2: Second floor; 21: Sliding wheel;

[0038] 3: Support square tube; 31: Wedge block;

[0039] 4: Drive mechanism;

[0040] 5: Support frame; 51: Base; 52: First support column; 53: Second support column. Detailed implementation manners

[0041] For better explaining the present utility model for easy understanding, the present utility model will be described in detail below in conjunction with the accompanying drawings through specific implementation manners. Among them, the orientation nouns such as "upper", "lower",... mentioned in this article are based onFigure 1 is oriented for reference.

[0042] Although exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present invention can be more clearly and thoroughly understood, and the scope of the present invention can be fully conveyed to those skilled in the art.

[0043] As Figures 1 - 10 shown, the present invention provides a flipping floor for a prefabricated building. Among them, the prefabricated building includes a first box body 100 and a second box body 200 connected to each other. The second box body 200 can slide relative to the first box body 100 to expand the internal space of the prefabricated building. The flipping floor is installed in the second box body 200. When the second box body 200 shrinks into the first box body 100, the flipping floor folds and shrinks. After the second box body 200 extends, the flipping floor is laid flat in the second box body 200 and serves as the floor of the second box body 200. A plurality of flipping floors can be longitudinally arranged at the bottom of the second box body 200. Further, the flipping floor includes a first floor 1 and a second floor 2 hinged to each other by a long row of hinges. The first floor 1 is hinged to the side of the first box body 100 by a long row of hinges. The second floor 2 is slidably connected to the second box body 200. When the first floor 1 rotates around the hinge point with the first box body 100, the whole flipping floor moves between a first state and a second state. In the first state, the first floor 1 and the second floor 2 are laid flat on the bottom of the second box body 200 and serve as the floor of the second box body 200 for bearing weight and closing the bottom of the second box body 200; in the first state, the first floor 1 rotates, driving the second floor 2 to slide and rotate synchronously, and the flipping floor folds and shrinks until it moves to the second state. In the second state, the first floor 1 and the second floor 2 both rotate into the first box body 100, and the bottom surfaces of the first floor 1 and the second floor 2 are mutually attached. By dividing the whole floor module into the first floor 1 and the second floor 2 hinged to each other, the present invention effectively reduces the flipping radius during the flipping process, improves the flexibility of flipping, and reduces the need for internal space during the flipping of the floor; during the process of the flipping floor folding and flipping, it is supported by the hinge point of the first floor 1 and the first box body 100 and the sliding connection point of the second floor 2 and the second box body 200, and the first floor 1 and the second floor 2 are folded in half, reducing the flipping height. Driving the rotation of the first floor 1 can reduce the driving force and connection mechanism required for flipping, and reduce the space occupied by the driving device and the connection structure.

[0044] As Figure 5As shown in the figure, support square steel tubes 3 are arranged in pairs at the bottom of the first box body 100. In the first state, the bottom surfaces of the first floor 1 and the second floor 2 are both in contact with the square steel tubes. After the second box body 200 is unfolded, each second floor 2 is supported by the support square steel tubes 3 arranged in pairs for load-bearing. A first fixing groove is arranged at the bottom of the first box body 100, and a second fixing groove 201 is arranged at the bottom of the second box body 200. The first fixing groove and the second fixing groove 201 are preferably fixing channel steels. The two ends of the support square steel tube 3 are detachably connected to the first fixing groove and the second fixing groove 201 in one-to-one correspondence. Specifically, first pin holes are provided in the parts of the support square steel tube 3 located in the first fixing groove and the second fixing groove 201, and second pin holes are correspondingly provided in the first fixing groove and the second fixing groove 201. The first pin holes and the second pin holes on the same side are connected by square steel tube pins. Using the square steel tube pins to fix the support square steel tube 3 in the corresponding fixing groove can not only prevent the support square steel tube 3 from moving, but also facilitate disassembly and assembly. In addition, because the steel structure support square steel tube 3 is detachable, when the ground is uneven, pads with the same thickness can be placed on the supporting surface of the support square steel tube 3 to ensure the horizontality of the first floor 1 and the second floor 2.

[0045] Furthermore, as Figures 4 - 7 shown in the figure, sliding wheels 21 are arranged in pairs at the bottom of the second floor 2. The sliding wheels 21 correspond to the positions of the support square steel tubes 3 one by one. During the flipping process of the first floor 1, the sliding wheels 21 of the second floor 2 are driven to slide on the support square steel tubes 3, reducing the resistance of the movement of the second floor 2. In the first state, the sliding wheels 21 are located in the second fixing groove 201. The second fixing groove 201 provides a clearance position for the sliding wheels 21 to ensure that in the first state, both the first floor 1 and the second floor 2 are in complete contact with the support square steel tubes 3, and the first floor 1 and the second floor 2 are in the same plane. A wedge-shaped block 31 is arranged at one end of the support square steel tube 3 located in the second fixing groove 201. The wedge-shaped block 31 serves as a sliding track for the sliding wheels 21, facilitating the sliding wheels 21 to slide out of the second fixing groove 201.

[0046] As Figure 4 shown in the figure, both the first floor 1 and the second floor 2 include a cement fiber board 11 and a metal frame 12 stacked in sequence. Specifically, the main structural parts of the first floor 1 and the second floor 2 are steel, with the material being Q355. The top surface layer is a cement fiber board 11. The overall weight is relatively large and the rigidity is relatively large, which can meet a relatively large load. The flipping structure of the present invention is applicable to the flipping of steel structure floors with relatively large weights. To ensure the flatness of the top surface of the cement fiber board 11, the long-row hinges between the first floor 1 and the first box body 100 are vertically installed on the metal frame 12, and the highest point of the hinge is lower than the height of the cement fiber board 11.

[0047] As Figures 4 - 6As shown, in the first floor 1, the width of the cement fiber board 11 is less than the width of the metal frame 12; in the second floor 2, the width of the cement fiber board 11 is greater than the width of the metal frame 12. In the first state, the cement fiber board 11 of the second floor 2 overlaps on the metal frame 12 of the first floor 1, effectively ensuring the airtightness of the flip floor. In the first state, there is a gap 13 between the cement fiber board 11 of the second floor 2 and the cement fiber board 11 of the first floor 1. Specifically, to ensure that the flipping angle of the ground is greater than 120 degrees, a 30-mm gap is provided between the cement fiber board 11 of the first floor 1 and the cement fiber board 11 of the second floor 2. The long-row hinge between the first floor 1 and the second floor 2 is installed on the bottom surface of the metal frames 12 of the two floors, and the center of the rotation axis of the hinge is located in the middle of the gap 13.

[0048] As Figure 9 shown, the flip floor further includes a driving mechanism 4. The driving mechanism 4 is installed on the top of the first box body 100. The driving mechanism 4 is connected to the first floor 1 and drives the first floor 1 to rotate from the first state to the vertical state. The driving mechanism 4 is preferably an electric hoist. The electric hoist is fixed to the top of the first box body 100 through a lifting ring. The chain of the electric hoist is connected to the metal frame 12 of the first floor 1 through another lifting ring and is used to lift and flip the first floor 1. Specifically, when installing the electric hoist and connecting the chain to the floor, the electric hoist pulls the floor to the 90-degree position. Manual assistance is used to push the floor outward. The electric hoist slowly lowers. When the sliding wheel 21 of the flip floor is about to contact the supporting square tube 3, while manually assisting to push the second point outward, the electric hoist lowers, so that the sliding wheel 21 falls onto the supporting square tube 3. The electric hoist lowers, and the flip floor slides to the flat position and stops. The semi-automatic method is adopted to realize the expansion of the floor, reducing the manufacturing cost.

[0049] As Figure 8 and Figure 10 shown, the flip floor further includes a support frame 5. The support frame 5 includes a base 51, a first support column 52, and a second support column 53. The base 51 is arranged in the first box body 100. Both the first support column 52 and the second support column 53 are detachably connected to the base 51. A square frame for installing the first support column 52 and the second support column 53 is welded on the base 51, facilitating the disassembly and assembly of the first support column 52 and the second support column 53 and replacing the first support column 52 and the second support column 53 with different heights according to the height of the floor. In the second state, the first floor 1 abuts against the first support column 52 and the second support column 53, and the flipped floor is supported by the support frame 5.

[0050] In the description of the present utility model, it should be understood that the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.

[0051] In the present utility model, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected to", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium; it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0052] In the present utility model, unless otherwise clearly defined and limited, when the first feature is "on" or "under" the second feature, it may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, when the first feature is "above", "over" and "on top of" the second feature, it may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature is at a higher horizontal level than the second feature. When the first feature is "under", "beneath" and "underneath" the second feature, it may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature is at a lower horizontal level than the second feature.

[0053] In the description of this specification, the descriptions of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples", etc. refer to that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0054] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present utility model.

Claims

1. A flip floor for prefabricated buildings, characterized in that: The prefabricated building comprises a first box body (100) and a second box body (200) which are connected to each other; The flip floor comprises a first floor (1) and a second floor (2) which are hinged to each other, the first floor (1) is hinged to the first box (100), the second floor (2) is slidably connected to the second box (200), and the flip floor can move between a first state and a second state; In a first state, the first floor (1) and the second floor (2) are laid flat on the bottom of the second box (200); In the second state, the first floor (1) is flipped into the first box (100), and the bottom surfaces of the first floor (1) and the second floor (2) are in contact with each other.

2. The flip floor for prefabricated buildings according to claim 1, characterized in that: The bottom of the first box (100) is provided with supporting square tubes (3) in pairs, and in the first state, the bottom surfaces of the first floor (1) and the second floor (2) are both in contact with the square tubes.

3. The flip floor for prefabricated buildings according to claim 2, characterized in that: The bottom of the first box body (100) is provided with a first fixing groove, the bottom of the second box body (200) is provided with a second fixing groove (201), and the two ends of the supporting square tube (3) are detachably connected to the first fixing groove and the second fixing groove (201) in a one-to-one correspondence.

4. The flip floor for prefabricated buildings according to claim 3, characterized in that: The bottom of the second floor (2) is provided with sliding wheels (21) in pairs, the sliding wheels (21) correspond one-to-one to the supporting square tube (3), the sliding wheels (21) can slide on the supporting square tube (3), and in the first state, the sliding wheels (21) are located in the second fixing groove (201).

5. The flip floor for prefabricated buildings according to claim 4, characterized in that: A wedge block (31) is provided at one end of the supporting square passage (3) located in the second fixing groove (201).

6. The flip floor for prefabricated buildings according to claim 1, characterized in that: The first floor (1) and the second floor (2) both comprise cement fiber boards (11) and metal frames (12) stacked in sequence.

7. The flip floor for prefabricated buildings according to claim 6, characterized in that: In the first floor (1), the width of the cement fiber board (11) is smaller than the width of the metal frame (12); In the second floor (2), the width of the cement fiber board (11) is greater than the width of the metal frame (12); In the first state, the cement fiber board (11) of the second floor (2) is overlapped on the metal frame (12) of the first floor (1).

8. The flip floor for prefabricated buildings according to claim 6, characterized in that: In the first state, a gap (13) is provided between the cement fiber board (11) of the second floor (2) and the cement fiber board (11) of the first floor (1).

9. The flip floor for prefabricated buildings according to claim 1, characterized in that: The flip floor further comprises a driving mechanism (4), wherein the driving mechanism (4) is connected to the first floor (1), and the driving mechanism (4) is capable of driving the first floor (1) to rotate from a first state to a vertical state.

10. The flip floor for prefabricated buildings according to claim 1, characterized in that: The flip floor further comprises a support frame (5), the support frame (5) comprising a base (51), a first support column (52) and a second support column (53), the base (51) is arranged in the first box (100), and the first support column (52) and the second support column (53) are both detachably connected to the base (51); In the second state, the first floor (1) abuts against the first supporting column (52) and the second supporting column (53).