Precision part size rapid detection device
By designing a fast detection device for precision parts sizes including a bearing plate, a clamping mechanism and an adjustment mechanism, the problems of low measurement efficiency and unstable accuracy in the prior art are solved, and high precision and efficient detection of part size are achieved.
Patent Information
- Application Number
- CN202421416078.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The prior art has problems such as low measurement efficiency, unstable measurement accuracy, and prone to aging and damage to laser sensors in part size detection.
A precision part size rapid detection device is designed including a bearing plate, a clamping mechanism and an adjustment mechanism. The piston rod is driven down by the servo cylinder, and the compaction plate is fitted with the clamped parts to ensure the accuracy and accuracy of width measurement. The first screw and the first threaded sleeve provide stable movement and position locking to avoid measurement errors.
Improves measurement accuracy and efficiency, suitable for parts of all shapes and sizes, ensuring accurate measurement of the height and width of the clamped parts and reducing measurement errors.
Smart Images

Figure CN222993615U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dimension detection, and specifically relates to a rapid detection device for the dimensions of precision parts. Background Technique
[0002] The actual dimension refers to the dimension of a certain hole or shaft obtained through measurement. Since there is still measurement error during measurement, the actual dimension is not the true value of the dimension. Due to the existence of machining errors, the actual dimensions of the parts processed according to the same drawing requirements are often different. Even for different positions and different directions of the same workpiece, the actual dimensions are often different. Therefore, the actual dimension is the measured value at a certain position on the actual part.
[0003] After retrieval, it is found that a Chinese patent with the application number CN 216621013 U. discloses a device for rapidly detecting the dimensions of parts, including a bottom plate. A column is connected to the side wall of one side of the bottom plate. A T-shaped sliding groove one is opened in the bottom plate. A T-shaped sliding block one is slidably arranged in the T-shaped sliding groove one. A moving clamping plate is connected to the upper wall of the T-shaped sliding block one. A fixed clamping plate matched with the moving clamping plate is arranged on the bottom plate. A T-shaped sliding groove two is opened in the column. A T-shaped sliding block two is slidably arranged in the T-shaped sliding groove two. A lifting plate is connected to the side wall of the T-shaped sliding block two. A cylinder is connected to the upper wall of the lifting plate. The piston rod end of the cylinder passes through the lifting plate and is connected with a laser sensor. A connecting rod is connected to the bottom wall of the lifting plate. The other end of the connecting rod is connected with a pressing plate. A driving mechanism one for driving the T-shaped sliding block one is arranged on the bottom plate. A driving mechanism two for driving the T-shaped sliding block two is arranged on the column. The advantages of the utility model compared with the prior art are as follows: the measurement accuracy is improved, and the movement of the part during measurement is prevented from affecting the measurement result.
[0004] The above-mentioned utility model has the following problems:
[0005] 1. In the above application, only one of the length, width and height of the part can be detected in a single detection operation. If re-measurement is required, the part needs to be adjusted and operated again, which greatly increases the workload of the staff and reduces the measurement efficiency.
[0006] 2. In the above application, a laser sensor is used to measure the dimensions. And during long-term use, the laser sensor may age and be damaged, resulting in poor measurement accuracy and affecting subsequent work.
[0007] Therefore, those skilled in the art have provided a rapid detection device for the dimensions of precision parts to solve the problems raised in the above background technique. Content of the Utility Model
[0008] The purpose of the utility model is to provide a rapid detection device for the dimensions of precision parts to solve the problems raised in the above background technique.
[0009] To achieve the above object, the present utility model provides the following technical solutions:
[0010] A rapid inspection device for the dimensions of precision parts, comprising a bearing plate, a clamping mechanism and an adjusting mechanism. A support platform is fixedly connected to the bottom end of the bearing plate. One end side wall of the upper surface of the bearing plate is fixedly connected with an extension rod, and the upper end of the extension rod is fixedly connected with a fixing plate. A servo cylinder is fixedly connected to the center position of the upper surface of the fixing plate. The bottom end of the servo cylinder is movably connected with a piston rod, and the bottom end of the piston rod is fixedly connected with a compaction plate. A first measuring caliper is fixedly connected to the upper end side wall of the compaction plate near the bearing plate. An adjusting mechanism is arranged on the upper surface of the bearing plate, and a clamping mechanism is arranged on the upper end of the adjusting mechanism.
[0011] As a further scheme of the present utility model: A first lead screw is movably clamped at one end inside the bearing plate. A first thread sleeve is threadedly connected to the upper end of the first lead screw. A first servo motor is fixedly connected to the end of the first lead screw away from the extension rod. A slide bar is movably clamped at the other end inside the bearing plate. A slide sleeve is slidably connected to the upper end of the slide bar. A second scale caliper is fixedly connected to the end of the upper surface of the bearing plate away from the first lead screw. The second scale caliper is arranged parallel to the first lead screw and the slide bar. A moving plate is fixedly connected to the upper ends of the first thread sleeve and the slide sleeve. A clamping mechanism is arranged on the upper end of the moving plate.
[0012] As a further step of the present utility model: A driving gear is movably clamped at the center position inside the moving plate. A second servo motor is fixedly connected to the bottom end of the driving gear. One end of the driving gear is movably connected with a first rack, and the other end of the driving gear is movably connected with a second rack. A first clamping plate is fixedly connected to the end of the first rack away from the driving gear. A second clamping plate is fixedly connected to the end of the second rack away from the driving gear. Sliders are fixedly connected to the bottom ends of the second clamping plate and the first clamping plate. A clamping groove is formed inside the moving plate, and a pair of symmetrically arranged clamping grooves are formed inside the clamping groove. The clamping grooves and the clamping blocks are correspondingly arranged, and the clamping grooves and the clamping blocks are slidably connected.
[0013] As a further step of the present utility model: A second lead screw is movably clamped inside the second clamping plate. A second thread sleeve is threadedly connected to the outer side wall of the second lead screw. A third scale caliper is fixedly connected to the upper end of the second thread sleeve. The third scale caliper is slidably connected to the second clamping plate. A hand crank is fixedly connected to one end of the second lead screw. Limit plates are fixedly connected to the center positions of the side walls of the second clamping plate and the first clamping plate close to the driving gear.
[0014] As a further step of the present utility model: The driving gear meshes with the first rack, and the driving gear meshes with the second rack.
[0015] Compared with the prior art, the beneficial effects of the present utility model are:
[0016] 1. Due to the clamping mechanism, the utility model is applicable to parts of various shapes and sizes. By simply adjusting the clamping and measuring positions, it can meet the requirements of different workpieces. Through the structural design of the second lead screw, high-precision movement and position control can be achieved, enabling the third vernier caliper to move to the edge of the clamped part, ensuring accurate measurement of the height of the clamped part. And by rotating the handwheel, the operator can easily control the rotation of the second lead screw. Then, according to the meshing between the driving gear and the first rack and the second rack, the part is centered and clamped by the first clamping plate and the second clamping plate, facilitating subsequent measurement work;
[0017] 2. Due to the adjustment mechanism, which adopts the first lead screw and the first threaded sleeve, stable movement and position locking can be provided, avoiding measurement errors caused by instability during movement. Just start the motor, and the system can automatically adjust the moving plate to the position of the second vernier caliper, and accurately measure the length through the second vernier caliper. The operation is relatively simple and fast, and the position of the moving plate can be adjusted arbitrarily, making the clamping space of the clamping mechanism larger and facilitating the clamping work;
[0018] 3. Due to the compaction plate, the piston rod is driven to move downward by the servo cylinder, and the compaction plate fits with the clamped part, ensuring the accuracy and precision of width measurement. The servo cylinder controls the downward movement of the piston rod, making the movement of the compaction plate stable and controllable, ensuring a stable state during measurement and avoiding measurement errors caused by unstable movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic structural diagram of a rapid precision part size detection device.
[0020] Figure 2 It is a schematic structural diagram of the moving plate in a rapid precision part size detection device.
[0021] Figure 3 It is a schematic structural diagram of the driving gear in a rapid precision part size detection device.
[0022] Figure 4 It is an enlarged schematic structural diagram of part A in a rapid precision part size detection device.
[0023] In the figure: 1 - bearing plate, 2 - support platform, 3 - extension rod, 4 - fixing plate, 5 - servo cylinder, 6 - piston rod, 7 - compaction plate, 8 - first measuring caliper, 9 - first lead screw, 10 - first threaded sleeve, 11 - first servo motor, 12 - slide bar, 13 - sliding sleeve, 14 - second scale caliper, 15 - moving plate, 16 - driving gear, 17 - first rack, 18 - second rack, 19 - first clamping plate, 20 - second clamping plate, 21 - second servo motor, 22 - clamping block, 23 - clamping groove, 24 - limiting plate, 25 - clamping slot, 26 - second lead screw, 27 - second threaded sleeve, 28 - third scale caliper, 29 - handwheel. Detailed implementation mode
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0025] Embodiment 1
[0026] Refer to Figures 1-4, this embodiment provides a rapid detection device for the dimensions of precision parts, including a bearing plate 1, a support platform 2, an extension rod 3, a fixing plate 4, a servo cylinder 5, a piston rod 6, a compaction plate 7, a first measuring caliper 8, a first lead screw 9, a first threaded sleeve 10, a first servo motor 11, a slide bar 12, a slide sleeve 13, a second scale caliper 14, a moving plate 15, a driving gear 16, a first rack 17, a second rack 18, a first clamping plate 19, a second clamping plate 20, a second servo motor 21, a clamping block 22, a clamping groove 23, a limiting plate 24, a clamping slot 25, a second lead screw 26, a second threaded sleeve 27, a third scale caliper 28, a hand crank 29; including a bearing plate 1, a clamping mechanism and an adjusting mechanism. The bottom end of the bearing plate 1 is fixedly connected with a support platform 2. One side wall of the upper end surface of the bearing plate 1 is fixedly connected with an extension rod 3. The upper end of the extension rod 3 is fixedly connected with a fixing plate 4. The center position of the upper end surface of the fixing plate 4 is fixedly connected with a servo cylinder 5. The bottom end of the servo cylinder 5 is movably connected with a piston rod 6. The bottom end of the piston rod 6 is fixedly connected with a compaction plate 7. The upper end of one side wall of the compaction plate 7 close to the bearing plate 1 is fixedly connected with a first measuring caliper 8. An adjusting mechanism is arranged on the upper end surface of the bearing plate 1, and a clamping mechanism is arranged on the upper end of the adjusting mechanism; when the moving plate 15 moves to one end of the second scale caliper 14, the servo cylinder 5 is started. The servo cylinder 5 drives the piston rod 6 to extend downward. The piston rod 6 drives the compaction plate 7 to fit with the parts in the clamped state. The width of the parts is detected by the first measuring caliper 8 on the side wall of the compaction plate 7; because there is a compaction plate 7, the piston rod 6 is driven by the servo cylinder 5 to move downward, and the compaction plate 7 fits with the clamped parts, ensuring the accuracy and precision of the width measurement. The servo cylinder 5 controls the downward movement of the piston rod 6, making the movement of the compaction plate 7 stable and controllable, ensuring the stable state during measurement, and avoiding measurement errors caused by unstable movement.
[0027] Embodiment 2
[0028] Refer to Figure 1 , 2, this embodiment is based on the previous embodiment. The difference from the previous embodiment is that a first lead screw 9 is movably clamped at one end inside the carrier plate 1. A first threaded sleeve 10 is threadedly connected to the upper end of the first lead screw 9. One end of the first lead screw 9 away from the extension rod 3 is fixedly connected to a first servo motor 11. A slide rod 12 is movably clamped at the other end inside the carrier plate 1. A slide sleeve 13 is slidably connected to the upper end of the slide rod 12. A second scale 14 is fixedly connected to the upper end surface of the carrier plate 1 away from the first lead screw 9. The second scale 14 is arranged parallel to the first lead screw 9 and the slide rod 12. A moving plate 15 is fixedly connected to the upper ends of the first threaded sleeve 10 and the slide sleeve 13. A clamping mechanism is arranged on the upper end of the moving plate 15; when the first servo motor 11 is started, the first servo motor 11 drives the first lead screw 9 to rotate. According to the characteristics of threaded connection, the first lead screw 9 drives the first threaded sleeve 10 at its upper end to move at the upper end of the stroke of the first lead screw 9, thereby driving the moving plate 15 fixedly connected to the upper end of the first threaded sleeve 10 to move until it reaches one end of the second scale 14. The length of the component can be detected through the second scale 14; due to the provision of an adjustment mechanism, by using the first lead screw 9 and the first threaded sleeve 10, stable movement and position locking can be provided, avoiding measurement errors caused by instability during movement. Just start the motor, and the system can automatically complete the adjustment of the moving plate 15 to the position of the second scale 14, and accurately measure the length through the second scale 14. The operation is relatively simple and fast, and the position of the moving plate 15 can be adjusted arbitrarily, making the clamping space of the clamping mechanism larger and facilitating the clamping work.
[0029] Embodiment 3
[0030] Refer to Figures 1-4, this embodiment is based on the previous embodiment. The difference from the previous embodiment is that a driving gear 16 is movably clamped at the exact center inside the moving plate 15. A second servo motor 21 is fixedly connected to the bottom end of the driving gear 16. One end of the driving gear 16 is movably connected to a first rack 17, and the other end of the driving gear 16 is movably connected to a second rack 18. One end of the first rack 17 away from the driving gear 16 is fixedly connected to a first clamping plate 19, and one end of the second rack 18 away from the driving gear 16 is fixedly connected to a second clamping plate 20. Sliders 22 are fixedly connected to the bottom ends of both the second clamping plate 20 and the first clamping plate 19. A clamping groove 25 is formed inside the moving plate 15. A pair of symmetrically arranged clamping slots 23 are formed inside the clamping groove 25. The clamping slots 23 and the clamping blocks 22 are correspondingly arranged, and the clamping slots 23 are slidably connected to the clamping blocks 22. A second lead screw 26 is movably clamped inside the second clamping plate 20. A second thread sleeve 27 is threadedly connected to the outer sidewall of the second lead screw 26. A third vernier caliper 28 is fixedly connected to the upper end of the second thread sleeve 27. The third vernier caliper 28 is slidably connected to the second clamping plate 20. One end of the second lead screw 26 is fixedly connected to a hand wheel 29. Limiting plates 24 are fixedly connected to the exact center positions of the sidewalls of both the second clamping plate 20 and the first clamping plate 19 close to the driving gear 16. The driving gear 16 meshes with the first rack 17, and the driving gear 16 meshes with the second rack 18. Place the component to be detected in the clamping groove 25 inside the moving plate 15. Then start the second servo motor 21. The second servo motor 21 drives the driving gear 16 to rotate. And the driving gear 16 meshes with the first rack 17, and the driving gear 16 meshes with the second rack 18. Thus, the first rack 17 and the second rack 18 can be simultaneously driven to move towards one end of the driving gear 16. Since the first rack 17 and the second rack 18 are driven by the same gear, the moving speeds of the first rack 17 and the second rack 18 are the same. Thus, the component to be detected can be centered and clamped by the first clamping plate 19 and the second clamping plate 20 fixedly connected to the upper ends of the first rack 17 and the second rack 18. At the same time, the clamping blocks 22 at the bottom ends of the first clamping plate 19 and the second clamping plate 20 assist in sliding in the clamping slots 23 inside the clamping groove 25. When turning the hand wheel 29, the hand wheel 29 drives the second lead screw 26 to rotate. According to the threading connection characteristics, the second lead screw 26 drives the upper second thread sleeve 27 to move at the upper end of the travel of the second lead screw 26. Thus, the third vernier caliper 28 fixedly connected to the upper end of the second thread sleeve 27 is driven to move until the third vernier caliper 28 fits the clamped component. The height of the component is detected by the third vernier caliper 28;Due to the clamping mechanism provided, the utility model is applicable to parts of various shapes and sizes. Only by adjusting the clamping and measuring positions can it meet the requirements of different workpieces. Through the structural design of the second lead screw 26, high-precision movement and position control can be achieved, enabling the third scale caliper 28 to move to the edge of the clamped part, ensuring accurate measurement of the height of the clamped part. And by rotating the handwheel 29, the operator can easily control the rotation of the second lead screw 26. Then, according to the meshing between the driving gear 16 and the first rack 17 and the second rack 18, the part is centered and clamped by the first clamping plate 19 and the second clamping plate 20, facilitating subsequent measurement work.
[0031] For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the utility model, the utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0032] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A device for rapid detection of the size of precision parts, comprising a carrier plate (1), a clamping mechanism and an adjustment mechanism, characterized in that: The bottom end of the carrier plate (1) is fixedly connected to a support platform (2); an extension rod (3) is fixedly connected to a side wall at one end of the upper end surface of the carrier plate (1); the upper end of the extension rod (3) is fixedly connected to a fixing plate (4); a servo cylinder (5) is fixedly connected to the center position of the upper end surface of the fixing plate (4); a piston rod (6) is movably connected to the bottom end of the servo cylinder (5); a compacting plate (7) is fixedly connected to the bottom end of the piston rod (6); a first measuring caliper (8) is fixedly connected to the upper end of the side wall of the compacting plate (7) close to the carrier plate (1); an adjustment mechanism is provided on the upper end surface of the carrier plate (1); a clamping mechanism is provided at the upper end of the adjustment mechanism.
2. A precision parts size rapid detection device according to claim 1, characterized in that: The adjusting mechanism comprises a first screw rod (9), a first threaded sleeve (10), a first servo motor (11), a sliding rod (12), a sliding sleeve (13), a second graduated caliper (14), and a movable plate (15); the first screw rod (9) is movably connected to one end of the bearing plate (1); the first threaded sleeve (10) is threadedly connected to the upper end of the first screw rod (9); the first servo motor (11) is fixedly connected to one end of the first screw rod (9) away from the extension rod (3); the sliding rod (12) is movably connected to the other end of the bearing plate (1); and the sliding sleeve (13) is slidably connected to the upper end of the sliding rod (12).
3. A device for rapid detection of precision parts dimensions according to claim 2, characterized in that: A second graduated caliper (14) is fixedly connected to one end of the upper end surface of the carrier plate (1) away from the first screw rod (9); the second graduated caliper (14) is arranged parallel to the first screw rod (9) and the slide rod (12); a movable plate (15) is fixedly connected to the upper ends of the first threaded sleeve (10) and the slide sleeve (13); a clamping mechanism is arranged at the upper end of the movable plate (15).
4. A device for rapid detection of precision parts dimensions according to claim 3, characterized in that: The clamping mechanism comprises a driving gear (16), a first rack (17), a second rack (18), a first clamping plate (19), a second clamping plate (20), a second servo motor (21), a clamping block (22), a clamping groove (23), a limit plate (24), a clamping groove (25), a second screw rod (26), a second threaded sleeve (27), a third scale caliper (28), and a hand-cranked wheel (29); the driving gear (16) is movably clamped at the center position inside the movable plate (15); the bottom end of the driving gear (16) is fixedly connected to the second servo motor (21); one end of the driving gear (16) is movably connected to the first rack (17); and the other end of the driving gear (16) is movably connected to the second rack (18).
5. A device for rapid detection of precision parts dimensions according to claim 4, characterized in that: The end of the first rack (17) away from the driving gear (16) is fixedly connected to a first clamping plate (19), the end of the second rack (18) away from the driving gear (16) is fixedly connected to a second clamping plate (20), and the bottom ends of the second clamping plate (20) and the first clamping plate (19) are both fixedly connected to a clamping block (22).
6. A device for rapid detection of precision parts dimensions according to claim 5, characterized in that: The movable plate (15) is provided with a clamping groove (25), and a pair of symmetrically arranged clamping grooves (23) are provided in the clamping groove (25). The clamping grooves (23) and the clamping blocks (22) are arranged correspondingly, and the clamping grooves (23) and the clamping blocks (22) are slidably connected.
7. A device for rapid detection of precision parts dimensions according to claim 5, characterized in that: A second screw rod (26) is movably clamped inside the second clamping plate (20), a second threaded sleeve (27) is threadedly connected to the outer wall of the second screw rod (26), a third scale caliper (28) is fixedly connected to the upper end of the second threaded sleeve (27), the third scale caliper (28) is slidably connected to the second clamping plate (20), one end of the second screw rod (26) is fixedly connected to a hand-cranked wheel (29), and the second clamping plate (20) and the first clamping plate (19) are fixedly connected to a limiting plate (24) at the center of the side wall of one end close to the driving gear (16).
8. A device for rapid detection of precision parts dimensions according to claim 4, characterized in that: The driving gear (16) is meshed with the first rack (17), and the driving gear (16) is meshed with the second rack (18).
Citation Information
Patent Citations
Detection tool for rapidly detecting size of part
CN216621013U