Durability testing device for high-mount stop lamp

By designing a high-position brake light durability test device, the lamp is turned on and off by using the extrusion assembly and toggle assembly, and the number of turns on and off is recorded through infrared and PLC controllers, the problem that the existing test methods cannot accurately measure the number of turns on and off is improved, and the test accuracy is improved.

CN222994636UActive Publication Date: 2025-06-17KUNSHAN DIYE OPTICAL TECH CO LTD
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Patent Information

Application Number
CN202421649421.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-06-17
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing high-position brake lights on and off test method cannot accurately measure the number of times they are on and off, which affects the accuracy of the test.

Method used

A high-position brake light durability test device is designed, including a bottom plate and an extrusion assembly. The high-position brake light is connected to the press switch through the wiring assembly. The toggle assembly is used to drive the pressure plate to reciprocate up and down, continuously press the switch, control the lamp to turn on and off, and connect it to the PLC controller through an infrared transmitter and receiver to control the number of times the electronic counter is turned on and off.

Benefits of technology

Accurate recording of the number of times the high-level brake lights are turned on and off, and the accuracy of the test is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a durability testing device for a high-mount stop lamp. The durability testing device comprises a bottom plate and an extrusion assembly, a storage battery and an electronic counter are installed at the left end of the upper side of the bottom plate, a push switch is installed in the middle of the upper side of the bottom plate, a fixing assembly is installed on the right side of the bottom plate, and a wiring assembly is installed at the right end of the upper side of the bottom plate. The extrusion assembly comprises a T-shaped block, a rotating shaft, a rotating ring, a torsion spring, a pressing plate and a pressing strip, the T-shaped block is fixed to the left end of the upper side of the bottom plate, a rotating hole is formed in the middle of the T-shaped block, the rotating shaft is rotationally connected into the rotating hole, the rotating ring is fixed to the front end of the circumferential surface of the rotating shaft, the circumferential surface of the rotating shaft is sleeved with the torsion spring, and the front end of the torsion spring is fixed to the rear end of the rotating ring; the rear end of the torsion spring is fixed to the front side of the T-shaped block. When the device is used for testing, the on-off times can be accurately recorded.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical element production, in particular to a high-mounted brake light durability testing device. Background Art

[0002] High-mounted brake lights are usually installed on the upper part of the rear of the car so that the vehicles behind can easily detect the braking of the vehicle in front, thus preventing rear-end collisions. In order to reduce the failure rate and increase the service life of today's automobile high-mounted brake lights, high-mounted brake lights with wiring harnesses have begun to be developed and produced. The durability of the products needs to be tested before they leave the factory to ensure the reliability of the quality of the products in subsequent use. The testers first power on the high-mounted brake lights, and then control them to continuously turn on and off to test the service life. The existing method cannot accurately measure the number of times it turns on and off when testing the on and off, which affects the accuracy of the test. To this end, a high-mounted brake light durability test device is proposed. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a high-mounted brake light durability testing device, which can accurately record the number of times of lighting and extinguishing, and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-mounted brake light durability testing device, comprising a base plate and an extrusion assembly;

[0005] A battery and an electronic counter are installed at the left end of the upper side of the bottom plate, a push switch is installed in the middle of the upper side of the bottom plate, a fixing component is installed on the right side of the bottom plate, and a wiring component is installed at the right end of the upper side of the bottom plate;

[0006] The extrusion assembly comprises a T-shaped block, a rotating shaft, a rotating ring, a torsion spring, a pressure plate and a pressure strip, a T-shaped block is fixed to the left end of the upper side of the bottom plate, a rotating hole is opened in the middle of the T-shaped block, a rotating shaft is rotatably connected inside the rotating hole, a rotating ring is fixed to the front end of the circumferential surface of the rotating shaft, a torsion spring is sleeved on the circumferential surface of the rotating shaft, the front end of the torsion spring is fixed to the rear end of the rotating ring, the rear end of the torsion spring is fixed to the front side of the T-shaped block, a pressure plate is fixed to the right end of the circumferential surface of the rotating ring, a pressure strip is fixed to the lower side of the pressure plate, the pressure strip corresponds to the push switch, a toggle assembly is installed on the side of the T-shaped block, and the push switch is squeezed by setting the extrusion assembly;

[0007] Wherein: the input end of the push switch is electrically connected to the output end of the battery.

[0008] Furthermore, the toggle assembly includes a second motor, a one-third sector gear and a gear ring. The second motor is installed on the front side of the T-shaped block. A one-third sector gear is fixed on the output shaft of the second motor. A gear ring is fixed on the rear end of the circumferential surface of the rotating shaft. The one-third sector gear is meshed with the gear ring. The input end of the second motor is electrically connected to the output end of an external PLC controller, and the rotating shaft is driven to rotate by setting the toggle assembly.

[0009] Furthermore, the fixing component includes a fixing frame, a movable plate, a bidirectional screw, a first motor and a support plate. A fixing frame is fixed to the right side of the base plate, and a movable plate is slidably connected to the interior of the fixing frame. A threaded hole is opened on the front side of the movable plate, and the threads of the two threaded holes are opposite. The internal threads of the two threaded holes are connected to a bidirectional screw. The bidirectional screw is welded by two threaded rods with opposite threads. The bidirectional screw is rotatably connected to the interior of the fixing frame. A first motor is installed on the front side of the fixing frame, and the output shaft of the first motor is fixed to the front end of the bidirectional screw. A support plate is fixed to the middle part of the upper side of the fixing frame. The input end of the first motor is electrically connected to the output end of an external PLC controller. The high-mounted brake light is fixed by setting a fixing component.

[0010] Furthermore, the wiring assembly includes a fixing seat, a wiring head and a wiring cable. The fixing seat is fixed on the upper side of the base plate. Two corresponding connecting holes are opened on the left side of the fixing seat. The wiring head is fixed inside the connecting hole. The wiring port of the wiring head is fixed inside the wiring cable. The wiring cable on the rear side is connected to the output end of the push switch, and the wiring cable on the front side is connected to the input end of the battery. The high-mounted brake light is connected to the push switch by setting the wiring assembly.

[0011] Furthermore, a rubber anti-slip block is fixed to the side of the movable plate, and evenly distributed anti-slip grooves are opened on the side of the rubber anti-slip block. The rubber anti-slip block is provided to improve the firmness of the movable plate in fixing the high-mounted brake light.

[0012] Furthermore, an infrared transmitter is installed on the rear side of the pressure plate, and an infrared receiver is installed on the front side of the T-shaped block, the infrared transmitter and the infrared receiver correspond to each other, the input end of the infrared transmitter is electrically connected to the output end of the external PLC controller, and the infrared receiver is bidirectionally electrically connected to the external PLC controller.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. By setting the wiring assembly, the input cable and output cable of the high-mounted brake light can be connected to the two wiring heads during use. After the connection, the toggle assembly is started to make the pressure plate reciprocate up and down, and the push switch is continuously pressed to control the high-mounted brake light to turn on and off. In this case, the durability test of the high-mounted brake light can be carried out;

[0015] 2. By setting up the infrared transmitter and the infrared receiver, the infrared transmitter will reciprocate up and down when the pressure plate is moving up and down. When it is separated from the infrared receiver, the infrared receiver can send the signal to the external PLC controller. In this case, the external PLC controller can control the electronic counter to count. Continuously controlling the infrared transmitter to reciprocate up and down can make the electronic counter continue to count. When the high-position brake plate is damaged, the number of times it turns on and off can be accurately recorded, thereby improving the accuracy of the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the wiring head of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the toggle assembly of the utility model.

[0019] In the figure: 1 bottom plate, 2 battery, 3 electronic counter, 4 push switch, 5 fixing assembly, 51 fixing frame, 52 moving plate, 53 bidirectional screw, 54 first motor, 55 support plate, 6 wiring assembly, 61 fixing seat, 62 wiring head, 63 wiring cable, 7 extrusion assembly, 71 T-shaped block, 72 rotating shaft, 73 rotating ring, 74 torsion spring, 75 pressure plate, 76 pressure strip, 8 toggle assembly, 81 second motor, 82 one-third sector gear, 83 gear ring, 9 rubber anti-sliding block, 10 infrared transmitter, 11 infrared receiver. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figures 1-3, this embodiment provides a durability test device for a high-mounted brake light, including a bottom plate 1 and a pressing assembly 7; a storage battery 2 and an electronic counter 3 are installed at the left end of the upper side of the bottom plate, a pressing switch 4 is installed in the middle of the upper side of the bottom plate 1, the input end of the pressing switch 4 is electrically connected to the output end of the storage battery 2, a fixing assembly 5 is installed on the right side of the bottom plate 1, and a wiring assembly 6 is installed at the right end of the upper side of the bottom plate 1.

[0022] Among them, the fixing assembly 5 includes a fixing frame 51, a moving plate 52, a bidirectional screw 53, a first motor 54 and a support plate 55. The fixing frame 51 is fixed on the right side of the bottom plate 1. The moving plate 52 is slidably connected inside the fixing frame 51. Threaded holes are provided on the front side of the moving plate 52, and the two threaded holes have opposite threads. The two threaded holes are internally threaded with a bidirectional screw 53. The bidirectional screw 53 is formed by welding two threaded rods with opposite threads. The bidirectional screw 53 is rotatably connected inside the fixing frame 51. The first motor 54 is installed on the front side of the fixing frame 51. The output shaft of the first motor 54 is fixed at the front end of the bidirectional screw 53. The support plate 55 is fixed in the middle of the upper side of the fixing frame 51. The input end of the first motor 54 is electrically connected to the output end of an external PLC controller. The wiring assembly 6 includes a fixing base 61, a wiring head 62 and a wiring cable 63. The fixing base 61 is fixed on the upper side of the bottom plate 1. Two corresponding connection holes are provided on the left side of the fixing base 61. The wiring head 62 is fixed inside the connection holes. The wiring cable 63 is fixed inside the wiring port of the wiring head 62. The wiring cable 63 at the rear is connected to the output end of the pressing switch 4, and the wiring cable 63 at the front is connected to the input end of the storage battery 2. By setting the wiring assembly 6, the high-mounted brake light is connected to the pressing switch 4. By setting the fixing assembly 5, the high-mounted brake light is fixed.

[0023] The extrusion assembly 7 includes a T-shaped block 71, a rotating shaft 72, a rotating ring 73, a torsion spring 74, a pressure plate 75 and a pressure strip 76. The T-shaped block 71 is fixed to the left end of the upper side of the bottom plate 1. A rotating hole is opened in the middle of the T-shaped block 71. The rotating shaft 72 is rotatably connected inside the rotating hole. A rotating ring 73 is fixed to the front end of the circumferential surface of the rotating shaft 72. A torsion spring 74 is sleeved on the circumferential surface of the rotating shaft 72. The front end of the torsion spring 74 is fixed to the rear end of the rotating ring 73. The rear end of the torsion spring 74 is fixed to the front side of the T-shaped block 71. A pressure plate 75 is fixed to the right end of the circumferential surface of the rotating ring 73. A pressure strip 76 is fixed to the lower side of the pressure plate 75. The pressure strip 76 is connected to the The push switches 4 correspond to each other, and a toggle assembly 8 is installed on the side of the T-shaped block 71. The toggle assembly 8 includes a second motor 81, a one-third sector gear 82 and a gear ring 83. The front side of the T-shaped block 71 is installed with a second motor 81, and a one-third sector gear 82 is fixed on the output shaft of the second motor 81. A gear ring 83 is fixed on the rear end of the circumferential surface of the rotating shaft 72, and the one-third sector gear 82 is meshed with the gear ring 83. The input end of the second motor 81 is electrically connected to the output end of the external PLC controller. The rotating shaft 72 is driven to rotate by setting the toggle assembly 8, and the push switch 4 is squeezed by setting the squeezing assembly 7.

[0024] Among them: a rubber anti-slip block 9 is fixed to the side of the movable plate 52, and a uniformly distributed anti-slip groove is opened on the side of the rubber anti-slip block 9. The rubber anti-slip block 9 is provided to improve the firmness of the movable plate 52 in fixing the high-mounted brake light.

[0025] Among them: an infrared transmitter 10 is installed on the rear side of the pressure plate 75, and an infrared receiver 11 is installed on the front side of the T-shaped block 71. The infrared transmitter 10 and the infrared receiver 11 correspond to each other. The input end of the infrared transmitter 10 is electrically connected to the output end of the external PLC controller, and the infrared receiver 11 is bidirectionally electrically connected to the external PLC controller.

[0026] The working principle of the utility model is as follows:

[0027] First, place the high-mounted brake light between the two movable plates 52, and then start the first motor 54 to rotate the bidirectional screw 53. The bidirectional screw 53 rotates to move the two movable plates 52. The movement of the two movable plates 52 drives the two rubber anti-sliding blocks 9 to move to fix the high-mounted brake light.

[0028] After fixation, connect the input cable and output cable of the high-mounted brake light to the two terminal blocks 62. After connection, start the second motor 81 to rotate the one-third sector gear 82. During the rotation of the one-third sector gear 82, when it contacts the gear ring 83, it will drive the gear ring 83 to rotate. The rotation of the gear ring 83 drives the pressing strip 76 to move and press against the push switch 4. After contact, the push switch 4 can be turned on to energize the high-mounted brake light. When the one-third sector gear 82 moves away from the gear ring 83, the rotating ring 73 will return to its original position under the action of the torsion spring 74. Continuously rotate the one-third sector gear 82 to make the pressing strip 76 move up and down reciprocally, continuously press the push switch 4, thereby controlling the high-mounted brake light to turn on and off. In this case, the durability test of the high-mounted brake light can be carried out;

[0029] During the up and down reciprocating movement of the pressing plate 75, the infrared emitter 10 will move up and down reciprocally. When it separates from the infrared receiver 11, the infrared receiver 11 can send a signal to the external PLC controller. In this case, the external PLC controller can control the electronic counter 3 to count. Continuously controlling the infrared emitter 10 to move up and down reciprocally can make the electronic counter 3 continuously count. When the high-mounted brake plate is damaged, the number of times of turning on and off can be accurately recorded, thereby improving the accuracy of the test.

[0030] It should be noted that the external PLC controller disclosed in the above embodiments is of the specific model Siemens S7-200. The first motor 54 and the second motor 81 can be selected as 1LE0003 three-phase asynchronous motors. The infrared emitter 10, the infrared receiver 11, and the electronic counter 3 can be freely configured according to the actual application scenario. The external PLC controller controls the first motor 54, the second motor 81, and the infrared emitter 10 to work using the methods commonly used in the prior art.

[0031] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A high-mounted brake light durability test device, characterized in that: It comprises a base plate (1) and an extrusion assembly (7); A storage battery (2) and an electronic counter (3) are installed at the left end of the upper side of the base plate (1), a push switch (4) is installed in the middle of the upper side of the base plate (1), a fixing component (5) is installed on the right side of the base plate (1), and a wiring component (6) is installed at the right end of the upper side of the base plate (1); The extrusion assembly (7) comprises a T-shaped block (71), a rotating shaft (72), a rotating ring (73), a torsion spring (74), a pressure plate (75) and a pressure strip (76). The T-shaped block (71) is fixed to the left end of the upper side of the bottom plate (1). A rotating hole is opened in the middle of the T-shaped block (71). The rotating shaft (72) is rotatably connected inside the rotating hole. A rotating ring (73) is fixed to the front end of the circumferential surface of the rotating shaft (72). A torsion spring (74) is sleeved, the front end of the torsion spring (74) is fixed to the rear end of the rotating ring (73), the rear end of the torsion spring (74) is fixed to the front side of the T-shaped block (71), a pressure plate (75) is fixed to the right end of the circumferential surface of the rotating ring (73), a pressure strip (76) is fixed to the lower side of the pressure plate (75), the pressure strip (76) corresponds to the push switch (4), and a toggle assembly (8) is installed on the side of the T-shaped block (71); Wherein: the input end of the push switch (4) is electrically connected to the output end of the storage battery (2).

2. A high-mount brake light durability testing device according to claim 1, characterized in that: The toggle assembly (8) comprises a second motor (81), a one-third sector gear (82) and a gear ring (83); the second motor (81) is installed on the front side of the T-shaped block (71); the one-third sector gear (82) is fixed on the output shaft of the second motor (81); the gear ring (83) is fixed on the rear end of the circumferential surface of the rotating shaft (72); the one-third sector gear (82) is meshed with the gear ring (83); and the input end of the second motor (81) is electrically connected to the output end of an external PLC controller.

3. The high-mounted brake light durability testing device according to claim 1, characterized in that: The fixing assembly (5) comprises a fixing frame (51), a moving plate (52), a bidirectional screw (53), a first motor (54) and a support plate (55). The fixing frame (51) is fixed on the right side of the bottom plate (1). The moving plate (52) is slidably connected inside the fixing frame (51). The front side of the moving plate (52) is provided with threaded holes, the threads of the two threaded holes are opposite to each other, and the bidirectional screws (53) are connected to the inner threads of the two threaded holes. The bidirectional screws (53) are welded by two threaded rods with opposite threads. The bidirectional screws (53) are rotatably connected to the inside of the fixing frame (51). The front side of the fixing frame (51) is equipped with a first motor (54). The output shaft of the first motor (54) is fixed to the front end of the bidirectional screw (53). The support plate (55) is fixed to the middle part of the upper side of the fixing frame (51). The input end of the first motor (54) is electrically connected to the output end of an external PLC controller.

4. The high-mounted brake light durability testing device according to claim 1, characterized in that: The wiring assembly (6) comprises a fixing seat (61), a wiring head (62) and a wiring cable (63). The fixing seat (61) is fixed on the upper side of the bottom plate (1). Two corresponding connection holes are provided on the left side of the fixing seat (61). The wiring head (62) is fixed inside the connection hole. The wiring port of the wiring head (62) is fixed inside the wiring port. The wiring cable (63) on the rear side is connected to the output end of the push switch (4), and the wiring cable (63) on the front side is connected to the input end of the storage battery (2).

5. The high-mounted brake light durability testing device according to claim 3, characterized in that: A rubber anti-slip block (9) is fixed to the side of the movable plate (52), and evenly distributed anti-slip grooves are provided on the side of the rubber anti-slip block (9).

6. The high-mounted brake light durability testing device according to claim 1, characterized in that: An infrared transmitter (10) is installed on the rear side of the pressure plate (75), and an infrared receiver (11) is installed on the front side of the T-shaped block (71). The infrared transmitter (10) and the infrared receiver (11) correspond to each other, the input end of the infrared transmitter (10) is electrically connected to the output end of an external PLC controller, and the infrared receiver (11) is bidirectionally electrically connected to the external PLC controller.