Sampling wire harness assembly, battery pack and electric equipment

By introducing anti-stup positioning parts into the sampling wiring harness assembly and fixedly connecting the sampling wiring harness, the problem of misinterference of the sampling wiring harness in the battery pack is solved, and the reliability and assembly efficiency of the battery pack are improved.

CN222995760UActive Publication Date: 2025-06-17BYD CO LTD +1
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Patent Information

Application Number
CN202421360419.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-06-17
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the prior art, due to the high voltage platform of the battery pack and the large number of battery cells, multiple battery information collectors are required to sample, and the cost consideration is to multiplex the collector and use the same model connector, resulting in similar sampling wiring harnesses and risk of insertion errors.

Method used

A sampling wiring harness assembly is designed, including a sampling wiring harness and anti-dust limiting parts. Plugs are provided at both ends of the sampling wiring harness, and anti-dust limiting parts are set at the part of the sampling wiring harness to fix it, so that the length of each sampling wiring harness is a fixed value, reducing the probability of installation errors.

Benefits of technology

Through the fixed connection of the anti-dust limiting parts, the probability of sampling wiring harness installation errors is effectively reduced, the reliability of the battery pack is improved, the number of wiring harnesses is reduced, and the cost of management and control is reduced.

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Abstract

The utility model discloses a sampling wire harness assembly, a battery pack and electric equipment, the sampling wire harness assembly comprises at least two sampling wire harnesses, the two ends of the sampling wire harnesses are provided with plug connectors, and the number of the sampling wire harnesses is at least two; the fool-proof limiting pieces are arranged on at least parts of the at least two sampling wire harnesses, the fool-proof limiting pieces are located between the plug connectors at the two ends of the sampling wire harnesses, so that at least parts of the at least two sampling wire harnesses are fixedly connected, and the length of the part, located between the plug connectors and the fool-proof limiting pieces, of each sampling wire harness is a fixed value. Therefore, the fool-proof limiting piece is arranged on at least parts of the at least two sampling wire harnesses, and the length of the part, located between the plug connector and the fool-proof limiting piece, of each sampling wire harness is a fixed value, so that the sampling wire harness assembly has a fool-proof effect, and the probability of installation errors of the sampling wire harnesses is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of batteries, in particular to a sampling wire harness assembly, a battery pack and an electrical equipment. Background Art

[0002] A battery information collector is arranged in the battery pack, and its main functions include voltage sampling, temperature sampling, battery balancing, sampling wire abnormality detection, etc. A plurality of battery information collectors are connected through a sampling wire harness.

[0003] In the related art, due to the high voltage platform and large number of battery cells in series of the battery pack, a large number of battery information collectors are required for sampling. And considering the cost, it is necessary to reuse the battery information collectors as much as possible, and the same type of connectors are also used for the battery information collectors with different numbers of series as much as possible. Although this can reduce the cost, it will cause some sampling wire harnesses to be similar and there is a risk of incorrect insertion. Summary of the Utility Model

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. For this reason, an object of the utility model is to provide a sampling wire harness assembly which has an anti-fooling function and can effectively reduce the probability of incorrect installation of the sampling wire harness.

[0005] Another object of the utility model is to provide a battery pack.

[0006] Another object of the utility model is to provide an electrical equipment.

[0007] The sampling wire harness assembly according to the embodiment of the utility model includes: a sampling wire harness, with plug connectors arranged at both ends of the sampling wire harness, the two plug connectors are respectively adapted to connect an information output port of one battery information collector and an information input port of another battery information collector, and there are at least two sampling wire harnesses; an anti-fooling limiting member, which is arranged on at least part of the at least two sampling wire harnesses, and the anti-fooling limiting member is located between the plug connectors at both ends of the sampling wire harness to fixedly connect at least part of the at least two sampling wire harnesses, so that the length of the part of each sampling wire harness between the plug connector and the anti-fooling limiting member is a fixed value.

[0008] Thus, by arranging the anti-fooling limiting member on at least part of the at least two sampling wire harnesses, the anti-fooling limiting member can fixedly connect at least part of the at least two sampling wire harnesses, and the length of the part of each sampling wire harness between the plug connector and the anti-fooling limiting member is a fixed value, so that the sampling wire harness assembly has an anti-fooling function and can effectively reduce the probability of incorrect installation of the sampling wire harness, and improve the reliability of the battery pack.

[0009] In some examples of the present utility model, a temperature sampling sensor is provided on the sampling wire harness.

[0010] In some examples of the present utility model, the connectors at both ends of the sampling wire harness are respectively a first connector and a second connector. The first connector is adapted to be electrically connected to the information output port of a battery information collector, and the second connector is adapted to be electrically connected to the information input port of another battery information collector. The temperature sampling sensor is electrically connected to the first connector.

[0011] In some examples of the present utility model, the anti-misinsertion limiting member is a limiting tape, and the limiting tape bundles and fixes at least a part of at least two sampling wire harnesses.

[0012] In some examples of the present utility model, the sampling wire harness includes a fixing portion which extends in the length direction of the sampling wire harness, and the limiting tape extends on the fixing portion and bundles and fixes at least two sampling wire harnesses.

[0013] In some examples of the present utility model, the sampling wire harness includes a fixing portion which extends in the length direction of the sampling wire harness. There are multiple limiting tapes, and at least two of the multiple limiting tapes are respectively arranged at both ends in the length direction of the fixing portion to bundle and fix at least two sampling wire harnesses.

[0014] In some examples of the present utility model, one of the multiple limiting tapes is arranged in the middle of the fixing portion in the length direction.

[0015] In some examples of the present utility model, the limiting tape includes at least one of acetate adhesive tape, cloth-based tape, and electrical tape.

[0016] The battery pack according to an embodiment of the present utility model includes: a battery assembly and the above-mentioned sampling wire harness assembly.

[0017] The electrical device according to an embodiment of the present utility model includes: the above-mentioned battery pack.

[0018] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. Description of the Drawings

[0019] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, where:

[0020] Figure 1 is a partial schematic diagram of the battery pack according to an embodiment of the present utility model;

[0021] Figure 2 is a schematic diagram of a sampling wire harness assembly according to an embodiment of the present utility model;

[0022] Figure 3 is a schematic diagram of a sampling wire harness assembly according to another embodiment of the present utility model;

[0023] Figure 4 is a partial schematic diagram of a sampling wire harness assembly according to still another embodiment of the present utility model.

[0024] Reference numerals:

[0025] 100, battery pack;

[0026] 10, sampling wire harness assembly;

[0027] 11, sampling wire harness; 111, connector; 1111, first connector; 1112, second connector; 112, temperature sampling sensor; 113, fixing part; 114, label;

[0028] 12, anti-fooling limit member;

[0029] 20, battery information collector;

[0030] 21, information input port; 22, information output port; 23, nickel sheet; 24, battery information collector group. Detailed implementation manners

[0031] The embodiments of the present utility model will be described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. The embodiments of the present utility model will be described in detail below.

[0032] Reference will be made below to Figures 1 - 4 describe the sampling wire harness assembly 10 according to an embodiment of the present utility model. The sampling wire harness assembly 10 can be applied to the battery pack 100, and the battery pack 100 can be applied to an electrical device.

[0033] Combined with Figures 1 - 4 shown, the sampling wire harness assembly 10 according to the present utility model mainly includes: a sampling wire harness 11 and an anti-fooling limit member 12. Among them, connectors 111 are provided at both ends of the sampling wire harness 11. The two connectors 111 are respectively adapted to connect to the information output port 22 of one battery information collector 20 and the information input port 21 of another battery information collector 20. The sampling wire harnesses 11 are at least two. The anti-fooling limit member 12 is provided on at least part of the at least two sampling wire harnesses 11. The anti-fooling limit member 12 is located between the connectors 111 at both ends of the sampling wire harness 11 to fixedly connect at least part of the at least two sampling wire harnesses 11, so that the length of the part of each sampling wire harness 11 between the connector 111 and the anti-fooling limit member 12 is a fixed value.

[0034] Specifically, to adapt to the information collection and management of multiple battery cells in the battery pack 100, the battery information collector 20 can be used to collect the information of the battery cells and perform data exchange with the controller. It can not only transmit the collected information to the controller but also receive the control instructions from the controller. It should be noted that nickel plates 23 are provided on the battery information collector 20, and the nickel plates 23 are suitable for collecting the voltage data of the battery cells.

[0035] Among them, due to the high voltage platform and the large number of battery cell strings, multiple battery information collectors 20 need to be set for sampling. Multiple battery information collectors 20 form a multi-string battery information collector group 24. Each multi-string battery information collector group 24 is arranged at intervals. Each multi-string battery information collector group 24 contains at least two battery information collectors 20 arranged at intervals. An information input port 21 and an information output port 22 are provided on each battery information collector 20.

[0036] By providing a sampling wire harness 11 and respectively providing a plug-in connector 111 at both ends of the sampling wire harness 11, only by connecting the two plug-in connectors 111 to the information output port 22 of one battery information collector 20 and the information input port 21 of another battery information collector 20 respectively, the connection of two different battery information collectors 20 can be realized, so as to ensure the transmission of data in a string of battery information collection groups and ensure the normal progress of sampling.

[0037] Considering the cost issue, it is necessary to reuse the battery information collector 20 as much as possible, and the same type of connectors are also used for different battery information collector groups 24 as much as possible. Although this can effectively reduce the cost, it will cause some sampling wire harnesses 11 to be similar and there is a risk of incorrect insertion. For example, the sampling wire harness 11 in one string of battery information collector groups 24 is plugged and matched with another string of battery information collector groups 24, resulting in the interruption of information.

[0038] By arranging the anti-fooling limiting member 12 on at least part of at least two sampling wire harnesses 11, the anti-fooling limiting member 12 can fixedly connect at least part of at least two sampling wire harnesses 11, and make the plug-in connectors 111 at both ends of the sampling wire harness 11 be located outside both ends of the anti-fooling limiting member 12 respectively. Furthermore, it can play a role in fixing and limiting at least part of at least two sampling wire harnesses 11. Each sampling wire harness 11 has a part located between the plug-in connector 111 and the anti-fooling limiting member 12, and the length of the part of each sampling wire harness 11 located between the plug-in connector 111 and the anti-fooling limiting member 12 can be a fixed value.

[0039] It can be understood that when the length of the portion of each sampling wire harness 11 between the connector 111 and the anti-fooling limit member 12 is a fixed value, the movement range of the connectors 111 at both ends of each sampling wire harness 11 is limited. In this way, as long as the first installation point in the sampling wire harness assembly 10 is correct, and the subsequent installation points are installed in sequence, the correct assembly can be ensured, which has an anti-fooling effect. Different from the existing technology that simply uses process documents such as labels 114, it can effectively reduce the probability of wire harness installation errors, improve the speed and accuracy of assembly, and thus enhance the reliability of the battery pack 100. In addition, this can reduce the number of wire harnesses and lower the control cost.

[0040] It should be noted that the meaning of "a plurality of" is two or more. In some embodiments of the present invention, in combination with Figure 2 and Figure 3 as shown, the anti-fooling limit member 12 can fixedly connect at least a part of two sampling wire harnesses 11 at the same time. In other embodiments of the present invention, in combination with Figure 4 as shown, the anti-fooling limit member 12 can fixedly connect at least a part of more than two sampling wire harnesses 11 at the same time. According to the actual application scenario, the number of sampling wire harnesses fixedly connected by one anti-fooling limit member can be flexibly adjusted, and no specific limitation is made here.

[0041] Thus, by disposing the anti-fooling limit member 12 on at least a part of at least two sampling wire harnesses 11, the anti-fooling limit member 12 can fixedly connect at least a part of at least two sampling wire harnesses 11, so that the length of the portion of each sampling wire harness 11 between the connector 111 and the anti-fooling limit member 12 is a fixed value. In this way, the sampling wire harness assembly 10 can have an anti-fooling effect, can effectively reduce the probability of installation errors of the sampling wire harness 11, and enhance the reliability of the battery pack 100.

[0042] In combination with Figures 1 - 3 as shown, a temperature sampling sensor 112 is provided on the sampling wire harness 11. In this way, when the sampling wire harness 11 is applied to the battery pack 100, the temperature sampling sensor 112 on the sampling wire harness 11 can be attached to the surface of the battery cell, so that the temperature sampling sensor 112 can collect the temperature of the surface of the battery cell, or the temperature sampling sensor 112 on the sampling wire harness 11 can be attached to the connection copper bar between the battery cells, so that the temperature sampling sensor 112 can collect the temperature of the connection copper bar between the battery cells. Thus, it is convenient for the battery pack 100 to perform thermal management on the battery cells and enhance the reliability of the battery pack 100.

[0043] In combination with Figures 1 - 3As shown, the connectors 111 at both ends of the sampling wire harness 11 are the first connector 1111 and the second connector 1112 respectively. The first connector 1111 is adapted to be electrically connected to the information output port 22 of a battery information collector 20, and the second connector 1112 is adapted to be electrically connected to the information input port 21 of another battery information collector 20. The temperature sampling sensor 112 is electrically connected to the first connector 1111.

[0044] Specifically, the information output port 22 of the battery information collector 20 is also a temperature sampling port. By electrically connecting the temperature sampling sensor 112 to the first connector 1111, the data of the temperature sampling sensor 112 can also be transmitted between multiple battery information collectors 20 through the sampling wire harness 11 and finally transmitted to the controller for processing, so as to realize the thermal management of the battery cells.

[0045] Combined with Figures 2 - 4 As shown, the anti-misinsertion limiting member 12 is a limiting tape, and the limiting tape bundles and fixes at least part of at least two sampling wire harnesses 11. Specifically, the anti-misinsertion limiting member 12 can be set as a limiting tape. In this way, only by winding the limiting tape around at least part of multiple sampling wire harnesses 11, at least part of at least two sampling wire harnesses 11 can be bundled and fixed. This can not only make the realization of bundling and fixing at least part of at least two sampling wire harnesses 11 by the anti-misinsertion limiting member 12 simpler and more convenient, but also improve the reliability and stability of bundling and fixing at least part of at least two sampling wire harnesses 11 by the anti-misinsertion limiting member 12.

[0046] In addition, by setting the anti-misinsertion limiting member 12 as a limiting tape, the limiting tape is a flexible object. When the limiting tape is wound around at least part of at least two sampling wire harnesses 11, the limiting tape can fit with the outer periphery of at least part of at least two sampling wire harnesses 11. In this way, not only can the volume of the anti-misinsertion limiting member 12 be reduced, and the structural compactness of the sampling wire harness assembly 10 can be improved, but also when the anti-misinsertion limiting member 12 connects and fixes at least part of at least two sampling wire harnesses 11, damage to the sampling wire harness 11 can be avoided, wire skin breakage can be avoided, and the structural reliability of the sampling wire harness assembly 10 can be improved.

[0047] Furthermore, the limiting tape can include at least one of acetate tape, cloth-based tape and electrical tape. Specifically, acetate tape, cloth-based tape and electrical tape are all easy to tear and use, and have good adhesion and temperature resistance. By including at least one of acetate tape, cloth-based tape and electrical tape in the limiting tape, not only can it be further convenient for operators to use the limiting tape to bundle and fix at least part of at least two sampling wire harnesses 11, but also the reliability and stability of bundling and fixing at least part of at least two sampling wire harnesses 11 by the limiting tape can be improved, and the limiting tape can also withstand the heat of the battery cells to ensure the service life of the limiting tape.

[0048] It should be noted that in some other embodiments of the present utility model, the anti-fooling limiting member 12 can also be a plastic buckle. It is only necessary to place at least a part of at least two sampling wire harnesses 11 in the receiving cavity of the plastic buckle, and then fasten the plastic buckle, so that at least a part of at least two sampling wire harnesses 11 can be fixedly connected, which is convenient for the operator to operate and can make the realization of the fixed connection of at least a part of at least two sampling wire harnesses 11 by the anti-fooling limiting member 12 simpler and more reliable. Of course, the anti-fooling limiting member 12 can also be other fixing members, which are not specifically limited herein.

[0049] In some embodiments of the present utility model, the sampling wire harness 11 includes a fixing portion 113, and the fixing portion 113 extends in the length direction of the sampling wire harness 11. The limiting tape extends on the fixing portion 113 and bundles and fixes at least two sampling wire harnesses 11. Specifically, the fixing portion 113 is the part of the sampling wire harness 11 that needs to be fixed by the limiting tape. By making the limiting tape extend on the fixing portion 113, the limiting tape can completely wind around the outer periphery of the fixing portions 113 of multiple sampling wire harnesses 11, so that at least two sampling wire harnesses 11 can be bundled and fixed, and the stability and reliability of the bundling and fixing of at least two sampling wire harnesses 11 by the limiting tape can be improved.

[0050] In some other embodiments of the present utility model, the sampling wire harness 11 includes a fixing portion 113, and the fixing portion 113 extends in the length direction of the sampling wire harness 11. There are multiple limiting tapes, and at least two of the multiple limiting tapes are respectively arranged at both ends in the length direction of the fixing portion 113 to bundle and fix at least two sampling wire harnesses 11. Specifically, the fixing portion 113 is the part of the sampling wire harness 11 that needs to be fixed by the limiting tape. By setting the limiting tapes to be multiple and making at least two of the multiple limiting tapes be respectively arranged at both ends in the length direction of the fixing portion 113, the multiple limiting tapes can be fixed at both ends in the length direction of the fixing portion 113, so that not only can at least two sampling wire harnesses 11 be bundled and fixed, but also the amount of the limiting tape can be reduced and the material cost can be lowered.

[0051] Furthermore, one of the multiple limiting tapes is arranged in the middle in the length direction of the fixing portion 113. Specifically, after at least two of the multiple limiting tapes are respectively arranged at both ends in the length direction of the fixing portion 113, the fixing portion 113 may be scattered. By arranging one of the multiple limiting tapes in the middle in the length direction of the fixing portion 113, the limiting tape can bundle multiple sampling wire harnesses 11 together in the middle in the length direction of the fixing portion 113, so as to avoid the phenomenon of scattering of multiple wire harnesses and facilitate the operator to use the sampling wire harness assembly 10.

[0052] The battery pack 100 according to the present utility model may include: a battery assembly and the above-mentioned sampling wire harness assembly 10. Specifically, a plurality of battery cells form the battery assembly. By applying the sampling wire harness assembly 10 to the battery pack 100, the probability of wire harness assembly errors can be greatly reduced, and the assembly efficiency of the battery pack 100 can be improved.

[0053] The electrical equipment according to the present utility model may include: the above-mentioned battery pack 100, which can improve the reliability of the electrical equipment and enhance the product competitiveness of the electrical equipment. Among them, the electrical equipment includes, but is not limited to, vehicles, energy storage cabinets, etc.

[0054] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0055] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example.

[0056] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present utility model, and the scope of the present utility model is defined by the claims and their equivalents.

Claims

1. A sampling harness assembly, characterized in that: include: A sampling harness (11), wherein both ends of the sampling harness (11) are provided with connectors (111), and the two connectors (111) are respectively suitable for connecting to an information output port (22) of a battery information collector (20) and an information input port (21) of another battery information collector (20), and there are at least two sampling harnesses (11); A foolproof stopper (12), the foolproof stopper (12) being arranged on at least a portion of at least two of the sampling harnesses (11), the foolproof stopper (12) being located between the connectors (111) at both ends of the sampling harnesses (11) so as to fixedly connect at least a portion of at least two of the sampling harnesses (11), so that the length of a portion of each of the sampling harnesses (11) located between the connector (111) and the foolproof stopper (12) is a fixed value.

2. The sampling harness assembly according to claim 1, characterized in that: The sampling wire harness (11) is provided with a temperature sampling sensor (112).

3. The sampling harness assembly according to claim 2, characterized in that: The connectors (111) at both ends of the sampling harness (11) are respectively a first connector (1111) and a second connector (1112); the first connector (1111) is suitable for being electrically connected to an information output port (22) of a battery information collector (20); the second connector (1112) is suitable for being electrically connected to an information input port (21) of another battery information collector (20); and the temperature sampling sensor (112) is electrically connected to the first connector (1111).

4. The sampling harness assembly according to claim 1, characterized in that: The foolproof limiting component (12) is a limiting tape, and the limiting tape binds and fixes at least parts of at least two sampling harnesses (11).

5. The sampling harness assembly according to claim 4, characterized in that: The sampling wire harness (11) comprises a fixing portion (113), the fixing portion (113) being extended in the length direction of the sampling wire harness (11), and the limiting tape extending on the fixing portion (113) and binding and fixing at least two sampling wire harnesses (11).

6. The sampling harness assembly according to claim 4, characterized in that: The sampling wire harness (11) comprises a fixing portion (113), the fixing portion (113) being extended in the length direction of the sampling wire harness (11), the limiting tapes being multiple, and at least two of the multiple limiting tapes being respectively arranged at two ends of the fixing portion (113) in the length direction, so as to bind and fix at least two sampling wire harnesses (11).

7. The sampling harness assembly according to claim 6, characterized in that: One of the plurality of limiting adhesive tapes is arranged at the middle of the fixing portion (113) in the length direction.

8. The sampling harness assembly according to claim 4, characterized in that: The limiting tape is one of acetate tape, cloth-based tape and electrical tape.

9. A battery pack, characterized in that: include: A battery assembly and a sampling harness assembly (10) according to any one of claims 1 to 8.

10. An electrical device, characterized in that: include: The battery pack (100) as claimed in claim 9.